CN217560982U - Dough cutting, arranging and shaping self-cleaning sampling mechanism in bread production - Google Patents
Dough cutting, arranging and shaping self-cleaning sampling mechanism in bread production Download PDFInfo
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- CN217560982U CN217560982U CN202221274456.3U CN202221274456U CN217560982U CN 217560982 U CN217560982 U CN 217560982U CN 202221274456 U CN202221274456 U CN 202221274456U CN 217560982 U CN217560982 U CN 217560982U
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Abstract
The utility model belongs to the bread processing equipment field, concretely relates to dough is cut in bread production, is arranged in order, integer automatically cleaning sampling mechanism, sets up and cuts, arranges in order, the plastic production line at the dough, sampling mechanism includes sample conveyer belt, feed back conveyer belt and sampling head, the sample conveyer belt sets up between plastic conveyer belt and exit conveyor, the sample conveyer belt has the wobbling degree of freedom of relative plastic conveyer belt, the feed back conveyer belt sets up in sample conveyer belt below, the sampling head sets up in the feed back conveyer belt top. The utility model discloses a sampling head samples the dough, and the extruder is sent back with surplus dough to the rethread feed back conveyer belt, and the sample of direct collection sampling head collection can carry out follow-up detection step, saves the work that testing personnel left on duty, and testing personnel need not artifical sample simultaneously, has reduced the probability of artifical sample pollution production line, has improved detection efficiency.
Description
Technical Field
The utility model belongs to bread processing equipment field, concretely relates to dough is cut, is arranged in order, is integer automatically cleaning sampling mechanism in bread production.
Background
Bread needs to be carried out strip extrusion, cutting, arrangement and reshaping on dough which is proofed once in production, and specifically, the dough is kneaded and extruded into cylindrical dough strips through an extruder, a pneumatic cutter is arranged at an outlet of the extruder, the dough strips are cut into a section of dough through the pneumatic cutter, the dough with a smooth surface is formed through arrangement, arrangement and reshaping, then the dough is sent into secondary proofed equipment, and the secondary proofed dough can be subjected to subsequent operations such as egg brushing and baking.
Need component content such as aqueous oil salt sugar in the dough survey dough of taking a sample and dough softness after extruding the kneading in the dough link, tensile degree, current dough is cut, the arrangement, the integer production line is comparatively original, can't accomplish the sample to the dough, generally all wait on one side by the measurement personnel, take off a dough from the conveyer belt in the manual work, take off the dough of sufficient volume again and put into the sample bottle, the extruder is thrown back to remaining dough, whole step needs artifical participation all the time, be difficult to improve production efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a solve the problem that exists among the above-mentioned prior art, the utility model provides a bread is rolled up and is cut, arrangement, integer automatically cleaning sampling mechanism in bread production can realize the automatically cleaning sample on the basis of current production line.
The utility model discloses a concrete technical scheme be:
the utility model provides a dough is cut, is put in order, integer automatically cleaning sampling mechanism in bread production, sets up and cuts, arranges in order, the plastic production line at the dough, the production line includes extruder, plastic conveyer belt and exit conveyor, and the plastic conveyer belt links up the output at the extruder, the output of extruder still is provided with the dough and divides the cutter, sampling mechanism includes sample conveyer belt, feed back conveyer belt and sampling head, the sample conveyer belt sets up between plastic conveyer belt and exit conveyor, the sample conveyer belt has the wobbling degree of freedom of relative plastic conveyer belt, the feed back conveyer belt sets up in sample conveyer belt below, the sampling head sets up in feed back conveyer belt top.
The sampling conveyor belt comprises a support and a roller shaft arranged on the support, the support is of an L-shaped structure, the belt surface of the sampling conveyor belt is wound on the roller shaft, the right-angle position of the support is hinged to a rack to form a swinging freedom degree, the roller shaft is connected with the discharging conveyor belt in a conveying mode, the support is symmetrically arranged on two sides of the roller shaft, the roller shaft is hinged to one transverse side of the support, the other side of the support extends downwards and is hinged to a telescopic cylinder, and the sampling conveyor belt has the swinging freedom degree of a relative shaping conveyor belt through the stretching of the telescopic cylinder.
The sampling head include sampling tube, horizontal slide rail and sample cylinder, the sliding connection of formation along horizontal slide rail axis direction is connected with horizontal slide rail to the sample cylinder, the sampling tube set up the flexible end at sample cylinder.
The sampling tube is a tubular structure with an open lower end, the open end of the sampling tube is sleeved with a sampling silica gel capsule, and the tube cavity of the sampling head is communicated with an air source.
And a flour disk is arranged below the transverse sliding rail.
And a limiting fork is further arranged between the sampling head and the feed back conveying belt, and the sampling head is positioned between fork seams of the limiting fork.
The shaping conveyor belt is also provided with two rubbing wheels, the rotating axes of the rubbing wheels are vertical to the belt surface of the shaping conveyor belt, the two rubbing wheels are arranged in pairs, a gap for dough to pass through is formed between the two rubbing wheels, the rubbing wheels are connected through a synchronous belt in a transmission mode, and the rotating directions of the two rubbing wheels are opposite.
The utility model has the advantages that:
the utility model discloses a mode that increases the sample conveyer belt realizes automatic sampling or manual control sample as required, increase feed back conveyer belt and sampling head simultaneously, sample the dough through the sampling head, the extruder is sent back with surplus dough to the rethread feed back conveyer belt, the sample of directly collecting the sampling head collection can carry out follow-up detection step, save the work that the measurement personnel kept on duty, measurement personnel need not artifical sample simultaneously, the probability of artifical sample pollution production line has been reduced, the detection efficiency is improved.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of a sampling head;
FIG. 3 is a schematic view of the sliding positions of the lateral slide rail and the sampling cylinder;
FIG. 4 is a schematic structural view of the rubbing wheel;
in the attached drawing, 1, an extruder, 2, a shaping conveyor belt, 3, a discharge conveyor belt, 4, a sampling conveyor belt, 5, a feed back conveyor belt, 6, a sampling head, 7, a support, 8, a telescopic cylinder, 9, a sampling tube, 10, a transverse sliding rail, 11, a sampling cylinder, 12, a sampling silica gel capsule, 13, a flour disc, 14, a limiting fork, 15 and a rubbing wheel are arranged.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings and specific embodiments:
concrete embodiment is shown in fig. 1, the utility model relates to a dough is cut, is arranged in order, integer automatically cleaning sampling mechanism in bread production sets up and cuts, arranges in order, the plastic production line at the dough, the production line includes extruder 1, plastic conveyer belt 2 and exit conveyor 3, and plastic conveyer belt 2 links up at the output of extruder 1, the output of extruder 1 still is provided with the dough and divides the cutter, sampling mechanism includes sample conveyer belt 4, feed back conveyer belt 5 and sampling head 6, sample conveyer belt 4 sets up between plastic conveyer belt 2 and exit conveyor 3, sample conveyer belt 4 has 2 wobbling degrees of freedom of relative plastic conveyer belt, feed back conveyer belt 5 sets up in sample conveyer belt 4 below, sampling head 6 sets up in feed back conveyer belt 5 tops.
The utility model discloses an increase sampling mechanism, the efficiency of sampling test has been improved, it is specific to turn over on through sample conveyer belt 4, make the dough of waiting to get fall on feed back conveyer belt 5, rethread feed back conveyer belt 5's transmission, make the dough move under the sampling head 6, take a sample with the help of sampling head 6, surplus dough continues to return extruder 1 along with feed back conveyer belt 5 removes, on local hardware basis, the sample is accomplished to accessible collocation automatic control or manual control's mode, need not special measurement personnel and stays on duty, help improving detection efficiency.
In order to prevent that the dough from directly dropping outside popping out feed back conveyer belt 5, the 6 location of sampling head of also being convenient for, still be provided with the slide of slope between the breach of turning over on feed back conveyer belt 5 and sample conveyer belt 4, the slide is the groove-like structure of U-shaped, when the dough whereabouts, the groove through the slide leads, make the dough roll the middle part of feed back conveyer belt 5, with the help of the impact of slide buffering dough whereabouts, guarantee that the dough reaches feed back conveyer belt 5 smoothly.
Further, as shown in fig. 1, the sampling conveyor belt 4 includes a support 7 and a roller shaft arranged on the support 7, the support 7 is of an L-shaped structure, a belt surface of the sampling conveyor belt 4 is wound on the roller shaft, a right angle of the support 7 is hinged to a frame and has a swing freedom degree, the roller shaft is in transmission connection with the discharge conveyor belt 3, the supports 7 are symmetrically arranged on two sides of the roller shaft, the roller shaft is hinged to one transverse side of the support 7, the other side of the support 7 extends downwards and is hinged to a telescopic cylinder 8, and the sampling conveyor belt 4 has a swing freedom degree relative to the shaping conveyor belt 2 by means of the expansion of the telescopic cylinder 8.
When the telescopic cylinder 8 is extended, the bracket 7 is turned upwards as shown in fig. 1, and the dough passes through the arrangement conveyor belt and then falls into the gap formed by the upturning of the sampling conveyor belt 4 and finally falls into the return conveyor belt 5. The non-contact sampling operation on the conveyor belt is realized, and the cleanness and the sanitation of the conveyor belt are ensured.
Further, as shown in fig. 3, the sampling head 6 includes a sampling tube 9, a transverse slide rail 10 and a sampling cylinder 11, the sampling cylinder 11 is connected with the transverse slide rail 10 to form a sliding connection along the axial direction of the transverse slide rail 10, and the sampling tube 9 is disposed at the telescopic end of the sampling cylinder 11.
Further, as shown in fig. 2, the sampling tube 9 is a tubular structure with an open lower end, the open end of the sampling tube 9 is sleeved with a sampling silicone capsule 12, and the lumen of the sampling head 6 is communicated with an air source. And a flour disk 13 is also arranged below the transverse slide rail 10.
The air source is an air charging and exhausting integrated machine, through air exhausting operation, the sampling silicone bag 12 is contracted into the sampling tube 9 after the sampling tube 9 is pressed to dough, the diameter of the sampling tube 9 is larger than the diameter of an opening formed by the tube opening, therefore, the dough is in a mushroom cap-shaped structure after being sucked into the sampling tube 9 along with the sampling silicone bag 12, when the sampling cylinder 11 retracts, the part of dough is pulled down, the sampling cylinder 11 moves on the transverse slide rail 10, as shown in fig. 3, after the dough moves to the upper part of the sampling bottle, the tube cavity of the sampling tube 9 is inflated, so that the sampling silicone bag 12 is reversely expanded, the dough is pushed out, smooth discharge of the sample is ensured, after discharge is completed, the sampling cylinder 11 resets and moves, in the middle of a resetting stroke, the expanded sampling silicone bag 12 slides over the flour disk 13, so that the dough possibly adhered to the sampling silicone bag 12 drops, self-cleaning is completed, meanwhile, a thin layer of flour is adhered to prevent adhesion, the sampling silicone bag 12 is adhered after the flour is adhered to be retracted, and finally the sampling cylinder 11 resets to complete the whole reset.
Further, due to the fact that the dough is extensible, a limiting fork 14 is further arranged between the sampling head 6 and the return conveyor belt 5, and the sampling head 6 is located between fork gaps of the limiting fork 14. It is spacing to the dough through spacing fork 14, after the sample is accomplished to sampling head 6, along with sample cylinder 11 returns to contract and breaks the dough fast, guarantee that the sample goes on smoothly, and on the surplus dough dropped feed back conveyer belt 5 from spacing fork 14, avoid extravagant.
Further, as shown in fig. 1 and 4, the shaping conveyor belt 2 is further provided with two rubbing wheels 15, the rotation axes of which are perpendicular to the belt surface of the shaping conveyor belt 2, the two rubbing wheels 15 are arranged in pairs, a gap for dough to pass through is arranged between the two rubbing wheels 15, the rubbing wheels 15 are connected by means of synchronous belt transmission, and the rotation directions of the two rubbing wheels 15 are opposite.
The rubbing wheels 15 are of inverted frustum-shaped structures, the dough is rubbed by hands of a person through the rubbing wheels 15 which rotate reversely, the shapes of the dough are sorted and shaped, the dough is guaranteed to be round and smooth, secondary proofing is facilitated, meanwhile, a plurality of groups of multi-measure wheels can be arranged as required, the dough is rubbed for multiple times, and the dough is improved to be more chewy.
Claims (7)
1. The utility model provides a bread is made dough and is cut, arrangement, integer automatically cleaning sampling mechanism in bread production sets up and cuts, arranges in order, the plastic production line at the dough, the production line includes extruder (1), plastic conveyer belt (2) and exit conveyor (3), and plastic conveyer belt (2) link up the output at extruder (1), the output of extruder (1) still is provided with dough and divides cutter, its characterized in that: the sampling mechanism comprises a sampling conveyor belt (4), a return conveyor belt (5) and a sampling head (6), wherein the sampling conveyor belt (4) is arranged between a shaping conveyor belt (2) and a discharge conveyor belt (3), the sampling conveyor belt (4) has a relative shaping conveyor belt (2) swinging degree of freedom, the return conveyor belt (5) is arranged below the sampling conveyor belt (4), and the sampling head (6) is arranged above the return conveyor belt (5).
2. The dough slitting, arranging and shaping self-cleaning sampling mechanism in bread production according to claim 1, characterized in that: sample conveyer belt (4) including support (7) and the roller of setting on support (7), support (7) are L type structure, the area face winding of sample conveyer belt (4) is on the roller, the right angle department of support (7) articulates with the frame and has the swing degree of freedom, the roller is connected with exit conveyor (3) conveying, support (7) be L type structure and set up in the bilateral symmetry of roller, the roller is articulated with horizontal one side of support (7), the opposite side downwardly extending of support (7) articulates has telescoping cylinder (8), with the help of the flexible of telescoping cylinder (8) sample conveyer belt (4) have relative plastic conveyer belt (2) wobbling degree of freedom.
3. The dough slitting, arranging and shaping self-cleaning sampling mechanism in bread production according to claim 1, characterized in that: sampling head (6) include sampling tube (9), horizontal slide rail (10) and sample cylinder (11), sample cylinder (11) are connected with horizontal slide rail (10) and are formed along the sliding connection of horizontal slide rail (10) axis direction, sampling tube (9) set up the flexible end at sample cylinder (11).
4. The dough cutting, arranging and shaping self-cleaning sampling mechanism in bread production according to claim 3, characterized in that: sampling tube (9) be lower extreme open-ended tubular structure, the open end cover of sampling tube (9) is equipped with sample silicone bag (12), the lumen intercommunication of sampling head (6) has the air supply.
5. The dough cutting, arranging and shaping self-cleaning sampling mechanism in bread production according to claim 3, characterized in that: a flour tray (13) is further arranged below the transverse sliding rail (10).
6. The dough slitting, arranging and shaping self-cleaning sampling mechanism in bread production according to claim 3, characterized in that: and a limiting fork (14) is further arranged between the sampling head (6) and the feed back conveying belt (5), and the sampling head (6) is positioned between fork gaps of the limiting fork (14).
7. The dough slitting, arranging and shaping self-cleaning sampling mechanism in bread production according to claim 1, characterized in that: the shaping conveyor belt (2) is further provided with two opposite rubbing wheels (15) of which the rotating axes are perpendicular to the belt surface of the shaping conveyor belt (2), the two opposite rubbing wheels (15) are arranged in pairs, a gap for dough to pass through is formed between the two opposite rubbing wheels (15), the opposite rubbing wheels (15) are connected through synchronous belt transmission, and the rotating directions of the two opposite rubbing wheels (15) are opposite.
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CN202221274456.3U CN217560982U (en) | 2022-05-26 | 2022-05-26 | Dough cutting, arranging and shaping self-cleaning sampling mechanism in bread production |
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CN202221274456.3U CN217560982U (en) | 2022-05-26 | 2022-05-26 | Dough cutting, arranging and shaping self-cleaning sampling mechanism in bread production |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116762837A (en) * | 2023-08-24 | 2023-09-19 | 常州元盼食品有限公司 | Multifunctional conveying device and judging method for bread production line |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116762837A (en) * | 2023-08-24 | 2023-09-19 | 常州元盼食品有限公司 | Multifunctional conveying device and judging method for bread production line |
CN116762837B (en) * | 2023-08-24 | 2023-10-27 | 常州元盼食品有限公司 | Multifunctional conveying device and judging method for bread production line |
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Denomination of utility model: A self-cleaning sampling mechanism for dough cutting, sorting, and shaping in bread production Effective date of registration: 20230621 Granted publication date: 20221011 Pledgee: Agricultural Bank of China Limited by Share Ltd. Shijiazhuang New District Science and technology sub branch Pledgor: SHIJIAZHUANG MISABEL FOOD Co.,Ltd. Registration number: Y2023980045273 |