CN116762837A - Multifunctional conveying device and judging method for bread production line - Google Patents

Multifunctional conveying device and judging method for bread production line Download PDF

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Publication number
CN116762837A
CN116762837A CN202311072908.9A CN202311072908A CN116762837A CN 116762837 A CN116762837 A CN 116762837A CN 202311072908 A CN202311072908 A CN 202311072908A CN 116762837 A CN116762837 A CN 116762837A
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CN
China
Prior art keywords
machine body
notch
rotating
dough
functional
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Granted
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CN202311072908.9A
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Chinese (zh)
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CN116762837B (en
Inventor
邹雨虹
杨丹妮
张晓金
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Changzhou Yuanpan Food Co ltd
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Changzhou Yuanpan Food Co ltd
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Priority to CN202311072908.9A priority Critical patent/CN116762837B/en
Publication of CN116762837A publication Critical patent/CN116762837A/en
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/08Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C5/00Dough-dividing machines
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces

Abstract

The application relates to a multifunctional transmission device and a judging method for a bread production line, the multifunctional transmission device comprises a first transmission device and a second transmission device, the first transmission device comprises a lifting assembly, a punching assembly and a first machine body, the first machine body comprises a first bracket, a main shaft, a secondary shaft, a first conveyor belt and two groups of functional plates, the punching assembly comprises a punching plate, a first rotating piece, a second rotating piece, a torsion spring and a cam, the lifting assembly comprises a rotating shaft, a lifting block and a second notch, the rotating shaft is arranged below the first conveyor belt, the second transmission device comprises a second machine body, a leveling assembly and a cutter, the second machine body also comprises a second bracket and a second conveyor belt, the leveling assembly comprises a leveling plate, two groups of rollers and two groups of sliding panels, the two groups of sliding panels are symmetrically arranged on two sides of the second conveyor belt, and the cutter is arranged above the second conveyor belt.

Description

Multifunctional conveying device and judging method for bread production line
Technical Field
The application relates to the technical field of automatic transportation, in particular to a multifunctional transmission device and a judging method for a bread production line.
Background
In the existing bread production line, firstly, flour, egg liquid and purified water are mixed, the mixture is stirred into dough in a mixing bin, then the dough is pressed into strip flat dough by a dough pressing machine, the dough is cut and segmented, then the dough is baked, and finally, the dough is packaged and transported.
In the whole processing process, the dough pressing machine continuously works to output dough, the formed dough is continuous and long, and the transportation of the dough is difficult to meet by using one conveyor belt, so that a line for conveying the dough is formed by splicing a plurality of conveyor belts, gaps exist between the conveyor belts, the bottom surface part of the dough is easy to clamp in the gaps due to the existence of the gaps, large-area distortion of the dough can be caused along with continuous operation of the conveyor belts, the size of semi-finished products formed by the dough after the distortion and even fracture after cutting and sectioning is different, and the dough is difficult to apply to an automatic production line.
Disclosure of Invention
The application aims to provide a multifunctional transmission device and a judging method for a bread production line, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present application provides the following technical solutions:
the utility model provides a bread production line is with multi-functional transmission device, includes conveyer one and conveyer two, conveyer one includes hoisting assembly, punch subassembly and organism one, organism one includes support one again, main shaft, countershaft, conveyer belt one and two sets of function boards, punch the subassembly and include punch board, rotate one, rotate two, torsional spring and cam, steering column is installed to the both sides outer wall symmetry of function board, hoisting assembly includes rotation axis, lifting block and notch two, the below at conveyer belt one is installed to the rotation axis, conveyer two includes organism two, flattening subassembly and cutterbar, organism two still includes support two and conveyer belt two, flattening subassembly includes screed, two sets of roller bearings and two sets of sliding panel, two sets of sliding panel symmetry sets up in the both sides of conveyer belt two, the cutterbar sets up in the top of conveyer belt two.
The initial installation position of the punching plate forms a certain angle with the horizontal conveying belt I, so that the punching plate can be kept horizontal with the conveying belt I when the first rotating part and the second rotating part drive the punching plate to rotate towards the conveying belt I, holes punched on the long dough by the needle head can be uniform in size and depth, yeast powder needs to be scattered on the surface of the long dough for subsequent fermentation work, the dough itself has a certain thickness, in order to enable the yeast powder to be fully mixed with the inner part and the outer part of the dough, the punching plate can press uniform holes on the dough, and when the yeast powder is scattered on the dough, the holes can enter the dough through the holes, so that the yeast powder is fully mixed.
The lifting block lifts the end part of the dough upwards, so that the height of the end part of the dough is higher than that of the second conveying belt, the pushing cylinder pushes the flattening plate to move to the lower side of the end part of the dough, the end part of the dough gradually falls onto the flattening plate along with the transmission of the first conveying belt, and then the flattening plate is retracted, so that the end part of the dough is driven to the upper side of the second conveying belt, and the problem that manual conveying is needed is solved.
The beneficial effects of the application are as follows:
through being provided with lifting unit and flattening subassembly, the end of lifting piece with the face base upwards holds up for the height of face base tip is higher than conveyer belt two, promotes the below of screed motion to face base tip by propulsion cylinder again, and along with the transmission of conveyer belt one, face base tip drops gradually to the screed on, withdraws the screed afterwards, drives the face base tip to the top of conveyer belt two, in order to solve the problem that needs manual transfer, the roller bearing around the screed is laminated with the upper surface of face base, at the in-process of face base operation, the roller bearing is through the surface of rolling the flattening face base.
Through being provided with the subassembly that punches, the surface of rectangular dough needs to spill yeast powder to in order to prepare subsequent fermentation work, the dough itself exists certain thickness, in order to let yeast powder and the inside and outside intensive mixing of dough, the hole of punching can be pressed out even hole on the dough for during yeast powder spills on the dough, inside accessible hole entering dough, make its intensive mixing, the fermentation quality of improvement dough.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present application;
FIG. 2 is a schematic view of an end portion of a machine body according to the present application;
FIG. 3 is a side view of an end structure of the body of the present application;
FIG. 4 is a side view of an end portion of the housing of the present application;
FIG. 5 is a schematic diagram of the mounting structure of the slipway cylinder, the motor I and the connecting piece of the present application;
FIG. 6 is a schematic view of two end parts of the machine body according to the present application;
FIG. 7 is a schematic view of the enlarged partial structure of the area A in FIG. 6 according to the present application;
FIG. 8 is a schematic view of the first and second embodiments of the present application;
FIG. 9 is a schematic view of a first working state of a first body and a second body of the present application;
FIG. 10 is a schematic diagram showing a first working state and a second working state of the first and second bodies of the present application;
FIG. 11 is a schematic diagram of the slot one and slot two position relationship of the present application;
FIG. 12 is a schematic diagram of a dough state in a first case of a second embodiment of the present application;
fig. 13 is a schematic diagram of a dough state in a second case of the second embodiment of the present application.
In the figure: 1. a first machine body; 2. a first bracket; 3. a main shaft; 4. a secondary shaft; 5. a first conveyer belt; 6. a function board; 7. an extension plate; 8. a slipway cylinder; 9. a first motor; 10. a connecting piece; 11. punching a plate; 12. a first rotating member; 13. a second rotating member; 14. a torsion spring; 15. a cam; 16. a steering column; 17. a pulling piece; 18. a rotating lever; 19. a needle; 20. a fixing plate; 21. a notch I; 22. a transverse slot; 23. an adaptation groove; 24. a rotation shaft; 25. a lifting block; 26. a notch II; 27. a connecting rod; 28. a support rod; 29. a second machine body; 30. a cutter; 31. a second bracket; 32. a second conveyer belt; 33. a flattening plate; 34. a roller; 35. a sliding panel; 36. a propulsion cylinder; 37. a chute; 38. a slide bar; 39. an inductor I; 40. a strip portion; 41. and a second inductor.
Detailed Description
The preferred embodiments of the present application will be described in detail below with reference to the attached drawings so that the advantages and features of the present application can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present application. The directional terms referred to in the present application, such as "up", "down", "front", "back", "left", "right", "top", "bottom", etc., refer only to the directions of the attached drawings. Accordingly, directional terminology is used to describe and understand the application and is not limiting of the application.
Referring to fig. 1-5, a multifunctional conveyor for bread production line shown in fig. 1-10 includes a first conveyor and a second conveyor. The first conveying device comprises a lifting assembly and a punching assembly, a gap is formed between the first conveying device and the second conveying device, the lifting device is arranged in the gap, and when the dough is conveyed to the second conveying device in the process of being moved by the first conveying device, the lifting device can support, lift and convey the dough to the second conveying device, and meanwhile, the dough is matched with the punching assembly to be punched.
The first conveying device comprises a lifting assembly, a punching assembly and a first machine body 1, wherein the first machine body 1 comprises a first bracket 2, a main shaft 3, a secondary shaft 4, a first conveying belt 5 and a functional plate 6. The functional boards 6 are two, one functional board 6 is fixed on one side of the first bracket 2, the other functional board 6 is fixed on the other side of the first bracket 2, and the two functional boards 6 are symmetrically arranged. The auxiliary shaft 4 is rotatably mounted on the function plate 6, and an end of the auxiliary shaft 4 is connected with the function plate 6 through a bearing. The main shaft 3 is rotatably arranged at one end of the first bracket 2 far away from the functional board 6, and the end part of the main shaft 3 is connected with the outer wall of the first bracket 2 through a bearing. The side of the first bracket 2 is provided with a rotating motor, the output end of the rotating motor is connected with the end part of the main shaft 3, the rotating motor is used as a power source of the first conveying device, specifically, the rotating motor drives the main shaft 3 to rotate, and the first conveying belt 5 is conveyed from the main shaft 3 to the auxiliary shaft 4 under the action of tension of the auxiliary shaft 4 on the first conveying belt 5. One of them function board 6's bottom edge fixed mounting has extension board 7, and extension board 7's top fixed mounting has slip table cylinder 8, and the flexible end fixed mounting of slip table cylinder 8 has motor one 9, and the flexible end work back of slip table cylinder 8 can make motor one 9 follow slip table cylinder's flexible direction reciprocating motion, in this embodiment, slip table cylinder's flexible direction and conveyer one/conveyer two's direction of delivery syntropy or reverse. Referring to fig. 5, the output end of the first motor 9 faces the functional board 6, a connecting piece 10 is fixedly mounted at the output end of the first motor 9, the connecting piece 10 includes a cylindrical portion and two strip portions 40 disposed on the side wall of the cylindrical portion, the strip portions 40 are made of a magnet material, and the two strip portions 40 are symmetrically disposed. It should be noted that, the first motor 9 adopts a servo motor, so that the rotation direction and the rotation angle of the output end can be accurately controlled.
Referring to fig. 2-3, the punching assembly includes a punching plate 11, a first rotating member 12, a second rotating member 13, a torsion spring 14 and a cam 15, a steering column 16 is fixed on the outer wall of the functional plate 6, the steering column 16 is installed at the middle position of the outer wall of the functional plate 6, a gasket is fixedly installed at one end of the steering column 16, which is attached to the functional plate 6, the steering column 16 is located above the sliding table cylinder 8, the first rotating member 12 is rotatably installed on the steering column 16, the first rotating member 12 is composed of a shifting sheet 17 and a rotating rod 18 arranged at one end of the shifting sheet 17, an installation hole is formed at one end of the rotating rod 18, a bearing is arranged in the installation hole, and the bearing is connected with the steering column 16. The other end of the rotating lever 18 faces upward of the first conveyor belt 5. The plectrum 17 is L right angle bent plate, installs torsional spring 14 between plectrum 17 and the steering column 16 gasket, and torsional spring 14 cover is established in the outside of steering column 16, and the one end and the gasket fixed connection of torsional spring 14, the other end and the plectrum 17 fixed connection of torsional spring 14 can drive rotation piece one 12 under the effect of torsional spring 14. In order to limit the rotation angle range of the first rotation member 12, the function plate 6 is provided with a stopper rod.
Referring to fig. 4, the second rotating member 13 has the same shape and structure as the rotating rod 18, and is symmetrically disposed on the two sets of steering columns 16 for maintaining balance. The punching plate 11 is arranged between the first rotating member 12 and the second rotating member 13 and is positioned above the first conveying belt 5, the punching plate 11 is composed of needle heads 19 and a fixing plate 20, a plurality of needle heads 19 are uniformly distributed on one side of the fixing plate 20, which faces the first conveying belt 5, and two ends of the fixing plate 20 are respectively connected with the ends of the first rotating member 12 and the second rotating member 13. The initial installation position of the perforated plate 11 forms a certain angle with the horizontal conveying belt I5, so that the perforated plate 11 is driven to rotate towards the conveying belt I5 by the rotating piece I12 and the rotating piece II 13, when the flat dough is perforated, the perforated plate 11 can be kept horizontal with the conveying belt I5, the needle 19 is provided with a hole in the dough, and yeast powder can be conveniently scattered on the surface of the flat dough for subsequent fermentation work. The dough has a certain thickness, so that the yeast powder and the dough can be fully mixed inside and outside, and the perforated plate 11 can press uniform holes on the dough, so that the yeast powder can enter the dough through the holes when being sprayed on the dough, the yeast powder and the dough can be fully mixed, and the fermentation quality of the dough is improved.
Referring to fig. 3 and 8-11, the cam 15 is rotatably disposed on the functional board 6, the cam 15 is disposed below the first rotating member 12, both ends of the cam 15 are arc surfaces, the arc diameter of one end is larger than that of the other end, the larger diameter end of the cam 15 is referred to as an a end, the smaller diameter end is referred to as a b end, a side of the a end of the cam 15 facing the functional board 6 is fixedly provided with a rotating shaft, the rotating shaft is cylindrical, the center of the end face of the rotating shaft and the center of the a end are on the same axis, the rotating shaft is rotatably connected with the functional board 6, the side edge of the a end is provided with a notch 21, the notch 21 is composed of a transverse groove 22 and an adapting groove 23, the transverse groove 22 is convenient for inserting the connecting member 10, the adapting groove 23 is used for being in clamping fit with the strip portion 40 on the connecting member 10, the adapting groove 23 is provided at the center of the a end, after the strip portion 40 is in clamping fit with the adapting groove 23, the center of the a end can drive the cam 15 to rotate with the center of the a end as a, the main body of the rotating shaft 23 is a semicircular notch, the transverse groove 22 penetrates through the side wall of the a end of the cam 15, and the side wall of the connecting member 10 is in the same line with the axis 23 after the axis of the adapting groove 23 is aligned with the axis 23.
Referring to fig. 2-4, 8-10, the lifting assembly includes a rotation shaft 24, a lifting block 25 and a notch two 26, the rotation shaft 24 is rotatably disposed on the functional board 6, the rotation shaft 24 is located below the first conveying belt 5, an end of the rotation shaft 24 penetrates through the functional board 6 and is rotatably connected with the functional board 6, both ends of the rotation shaft 24 extending out of the functional board 6 are fixedly provided with connecting rods 27, one end of the connecting rod 27 away from the rotation shaft 24 extends out of the first conveying belt 5, it is understood that the connecting rods 27 are provided with a pair of connecting rods 27 and are symmetrically disposed, the lifting block 25 is disposed between the pair of connecting rods 27, the lifting block 25 is in a semicircular cylinder shape, the top end of the lifting block 25 is provided with a lifting plane, the center of circle of the lifting block 25 is rotatably connected with the end of the connecting rod 27, so that the rotation shaft 24 drives the connecting rod 27 to rotate, when the connecting rod 27 drives the lifting block 25 to rotate, the center of gravity of the lifting block 25 is located below the center of the connecting rod 27, no matter what angle the connecting rod 27 rotates, the lifting plane of the lifting block 25 always faces upwards, the bottom end of the functional board 6 is fixedly disposed at 28 of the supporting rod 28 is parallel to the supporting rod 28, and the supporting rod 28 is disposed between the two supporting rods 28 and the supporting rods 28 are disposed in parallel to the supporting rod 28, and the supporting rod 28 is in a state between the supporting rod 28 and the supporting rod 28. The rotation shaft 24 is a cylinder, the axis of the rotation shaft 24, the axis of the connecting piece 10 and the axis of the adapting groove 23 contained in the notch I21 are positioned on the same horizontal plane, the notch II 26 is arranged on one side of the rotation shaft 24 far away from the connecting rod 27, the shape structure of the notch II 26 is the same as that of the adapting groove 23 of the notch I21, the semicircular notch of the notch II 26 is arranged at the center of the end face of the rotation shaft 24, the strip-shaped notch on the side faces the connecting rod 27, and the semicircular opening on the other side penetrates through the outer wall of the rotation shaft 24.
The first notch 21 and the second notch 26 are made of ferrous metal, and when the connecting piece 10 approaches, the first notch 21 and the second notch 26 are connected with the connecting piece 10 in a magnetic mode and are in clamping fit. In the initial state, the cam 15 is affected by gravity, the end b faces downwards, the opening of the slot opening 21 of the end a faces towards the connecting piece 10 of the motor 9, the output end of the sliding table cylinder 8 is in an extending state, and the slot opening 26 and the slot opening 21 are arranged in a mirror image mode, so that the connecting piece 10 can be matched with the rotating shaft 24 or the cam 15 through the expansion and contraction of the sliding table cylinder 8.
Referring to fig. 1, 6-10, the second conveying device comprises a second machine body 29, a leveling component and a cutter 30, the second machine body 29 further comprises a second bracket 31 and a second conveying belt 32, the second conveying belt 32 is installed inside the second bracket 31, conveying shafts are installed at two ends of the second bracket 31, one group of conveying shafts are driven by a rotating motor, and the conveying shafts drive the second conveying belt 32 to run. The first conveyor belt 5 and the second conveyor belt 32 have the same running direction, the same mounting height and the same width, and the lifting block 25 is positioned between the second conveyor belt 32 and the first conveyor belt 5.
The levelling assembly comprises a levelling plate 33, rollers 34, a sliding panel 35 provided on the second conveyor belt 32 and a pushing cylinder 36. The two sliding panels 35 are symmetrically arranged, the sliding panels 35 are fixedly connected with the second bracket 31, and the installation position of the sliding panels 35 is close to the first machine body 1. A screed plate 33 is slidably arranged between the two sets of sliding panels 35, and two rollers 34 are rotatably arranged at the end parts of the screed plate 33, in this embodiment, two rollers 34 are symmetrically arranged on the screed plate 33, and the rollers 34 are arranged so as to facilitate the input or output of dough from the screed plate 33. Specifically, the sliding panel 35 is provided with a sliding groove 37, the sliding groove 37 is parallel to the second conveying belt 32, a pushing cylinder 36 is fixedly mounted on one side, away from the second conveying belt 32, of the sliding panel 35, the output end of the pushing cylinder 36 faces to the first machine body 1, a sliding rod 38 is fixedly mounted at the output end of the pushing cylinder 36, and the sliding rod 38 passes through the sliding groove 37 and is connected with the flattening plate 33. When the dough is conveyed to the conveying device II through the conveying device I, the dough passes through a gap between the conveying device I and the conveying device II, the connecting piece 10 is matched with the notch II 26 in a clamping mode, the motor I9 can drive the connecting rod 27 to rotate, the end portion of the dough in the gap is lifted upwards through the lifting block 25, and the end portion of the dough is higher than the conveying belt II 32. Then, the pushing cylinder 36 is started, the telescopic end of the pushing cylinder 36 stretches out to push the flattening plate 33 to move below the end part of the dough, the end part of the dough gradually drops onto the flattening plate 33 along with the conveying of the conveying belt I5, and then the telescopic end of the pushing cylinder 36 contracts to retract the flattening plate 33, so that the end part of the dough is driven to the upper part of the conveying belt II 32.
Referring to fig. 6, the cutter 30 is disposed above the second conveyor belt 32, a first sensor 39 is mounted above the end of the second bracket 31 adjacent to the first machine body 1, the first sensor 39 is a microwave sensor, the microwave sensor emits microwaves, the microwaves are reflected after encountering an object, the microwave sensor receives reflected microwave signals and converts the reflected microwave signals into electrical signals, the emitting distance of the microwave sensor is determined according to the model, and the emitting distance of the first sensor 39 is half of the width of the second conveyor belt 32. The first inductor 39 is used for sensing the dough in operation, when the dough falls onto the second conveyer belt 32, the dough smoothly moves from the first conveyer belt 5 to the second conveyer belt 32, when the dough passes through the first inductor 39, the first inductor 39 emits microwaves to the side face of the dough, the microwaves rebound is received by the first inductor 39, and the first inductor 39 senses the existence of the dough. If the dough breaks between the first machine body 1 and the second machine body 29, after the dough breaks through the first sensor 39, the first sensor 39 cannot detect the dough, the first sensor 39 sends out an electric signal, the controller can pause the operation of the first conveying device to prevent the broken dough from falling to the ground, the second conveying device continues to operate, the second conveying device 32 runs at a constant speed because the distance from the first sensor 39 to the cutter 30 is fixed, the time from the broken mouth to the position below the cutter 30 is fixed, the cutter 30 cuts the dough by the lower cutter when the broken mouth is at a certain distance from the cutter, so that the uneven broken mouth part of the dough can be taken away by an operator, and the rest dough with tidy cut continues the subsequent processing.
Example 1
In this embodiment, the dough is first transferred from the first conveyor to the second conveyor. Further, the second inductor 41 is embedded in the top outer wall of the lifting block 25, the second inductor 41 is a microwave sensor, the microwave sensor emits microwaves, the microwaves are reflected after encountering an object, and the microwave sensor receives reflected microwave signals and converts the reflected microwave signals into electric signals. In order to facilitate the processing of dough blanks on a production line, before the dough blanks enter the first machine body 1, the dough blanks are cooled rapidly through a refrigerating mechanism, so that the dough blanks have certain hardness, the refrigerated dough blanks are conveyed to the first conveyor belt 5 of the first machine body 1, when conveyed to the end part of the first conveyor belt 5, the dough blanks cannot fall down along the bending part of the first conveyor belt 5 directly, the end part of the dough blanks can move for a certain distance towards the second machine body 29, in an initial state, the sliding table cylinder 8 is in a starting state, the telescopic end extends forwards for a certain distance, the connecting piece 10 at the output end part of the first motor 9 is matched with the notch II 26 of the rotating shaft 24 in a magnetic attraction and clamping mode, after the end part of the dough blanks passes through the second inductor 41 on the upper surface of the lifting block 25, the second inductor 41 transmits microwaves to be bounced after contacting the dough blanks, the second inductor 41 again receives signals, the second inductor 41 controls the electric signals received by the second inductor 41 to start the first motor 9, and the second inductor 41 stops working after the electric signals are controlled by the controller. The motor I9 is started to drive the rotating shaft 24 to rotate, the rotating shaft 24 drives the connecting rod 27, the connecting rod 27 drives the lifting block 25 to lift the end part of the dough upwards, the height of the end part of the dough is higher than that of the conveying belt II 32, then the pushing cylinder 36 pushes the flattening plate 33 to move below the lifting block 25, the end part of the dough also gradually falls above the flattening plate 33, after a period of time, the dough above the flattening plate 33 reaches a certain length, the pushing cylinder 36 returns the flattening plate 33, the flattening plate 33 drives the end part of the dough to the position above the conveying belt II 32, the returning speed of the pushing cylinder 36 is higher than that of the conveying belt I5, so that the end part of the dough can be gradually separated from the flattening plate 33 when the flattening plate 33 is recovered, and the roller 34 arranged in the direction of the flattening plate 33 towards the machine body I1 utilizes the characteristic of self rolling to help the dough to separate from the flattening plate 33 better. The controller then controls the output end of the first motor 9 to drive the connecting piece 10 to return to the initial state, the connecting piece 10 drives the connecting rod 27, the connecting rod 27 drives the lifting block 25 to return to the initial state, the length of the supporting rod 28 is longer than the distance between the two groups of connecting rods 27, so that the connecting rods 27 are placed on the supporting rod 28 after being reset, the supporting rod 28 has the functions of limiting and positioning, the second conveyor belt 32 drives the end parts of the dough to transport, the rollers 34 on the front side and the rear side of the flattening plate 33 are attached to the upper surface of the dough, and the rollers 34 flatten the surface of the dough through rolling in the running process of the dough.
After the first motor 9 is reset, the controller controls the sliding table cylinder 8 to start, the telescopic end is recovered, the strip part 40 of the connecting piece 10 is matched with the slot opening 21 of the cam 15 in a magnetic attraction and clamping way, the first motor 9 is controlled by the controller to start, the cam 15 is driven to rotate, the b end of the cam 15 is contacted with the poking piece 17 of the first rotating piece 12 in the rotating process, the poking piece 17 is pushed to turn upwards, the torsion spring 14 deforms, one end of the rotating rod 18, which is far away from the steering column 16, drives the punching plate 11 downwards, the end part of the second rotating piece 13 simultaneously downwards, the punching plate 11 punches on a surface blank, after the b end is separated from the poking piece 17, the torsion spring 14 drives the first rotating piece 12 to reset by utilizing elastic potential energy of the recovery deformation, the first motor 9 rotates at a constant speed to drive the cam 15 to rotate at a constant speed, the b end of the cam 15 is pushed to be separated after the poking piece 17 regularly, and the punching plate 11 is punched on the surface blank regularly.
Example two
In this embodiment, if the dough breaks in the gap between the first body 1 and the second body 29, two situations occur, see fig. 12-13, case one: the fracture is close to the first machine body 1, a certain distance exists between the surface blank fracture on the second conveyor belt 32 and the first sensor 39, and the surface blank fracture on the first conveyor belt 5 does not reach the sensing area of the second sensor 41; and a second case: the fracture is close to the second machine body 29, the surface blank fracture on the first conveyor belt 5 covers the induction area of the second inductor 41, the surface blank fracture on the second conveyor belt 32 is close to the first inductor 39, after the fracture passes through the first inductor 39, the first inductor 39 cannot detect the surface blank, the first inductor 39 sends out an electric signal, the first controller controls the first transmission device to stop running, and it can be understood that the first transmission device further comprises a loudspeaker, and when the first transmission device stops running, the first controller controls the loudspeaker to send out an alarm sound for reminding.
Since the distance from the first sensor 39 to the cutter 30 is set to a fixed value and the distance is set to a fixed lever value t1, the time for the conveyor belt two 32 to convey the dough piece to the lower side of the cutter 30 at constant speed after the first sensor 39 sends out an electric signal is also set to a fixed value, and the running time is set to a fixed value of s1, s1=t1 ≡the running speed of the conveyor belt two 32.
The fracture is uneven, the face blank needs to be cut by cutting in advance when the fracture does not run below the cutter 30, so that a flat port is reserved for the face blank, and the time of cutting in advance is set to be s2. It follows that after the sensor 39 senses the fracture of the dough, the cutter 30 will cut the dough after a fixed time and set the fixed time to s3, that is, s3=s1-s 2.
Therefore, after the first sensor 39 detects the fracture of the dough, the controller controls the cutter 30 to cut the dough after a fixed period of time s3, so that the fracture part with uneven dough can be taken away by an operator, and the rest dough with regular cuts can be continuously processed.
When the broken state of the dough belongs to the condition one, the machine body 1 does not stop running in the period from the running of the broken state of the dough to the sensor 39, so that the broken state of the dough on the machine body 1 can continue to fall for a certain distance along with the running of the conveyor belt 5 until the machine body 1 stops running.
When the broken state of the dough belongs to the second condition, the first sensor 39 senses the broken state of the dough soon, and then the controller stops the operation of the first conveying device, and the broken state of the dough on the first conveying belt 5 is located in the sensing area of the second sensor 41.
Combining the two conditions, the first sensor 39 senses that the dough is broken, and the controller stops the transmission device once, so that the broken dough on the first conveyor belt 5 is in the sensing range of the second sensor 41. After the first inductor 39 senses the surface blank fracture, an electric signal is sent out, the operation of the first transmission device is stopped, the first transmission device is controlled by the controller to return to an initial state, the first motor 9 drives the cam 15 to rotate for a complete circle and then stops, the cam 15 returns to an initial position with the end b facing downwards, the sliding table cylinder 8 stretches out the telescopic end, the connecting piece 10 is separated from the second notch 26, and the sliding table cylinder is magnetically attracted to the first notch 21. The surface blank break on the first conveyor belt 5 now has reached the sensing area of the second sensor 41. After the cutter 30 cuts the uneven dough fracture, the controller restarts the first transmission device, at this time, the second sensor 41 is started, the first motor 9 is started after sensing that the dough exists, the connecting rod 27 is driven, the connecting rod 27 drives the lifting block 25 to lift the dough upwards, the controller controls the pushing cylinder 36 to drive the sliding panel 35 to move forwards below the dough port, then the sliding panel 35 is retracted, the dough port is driven onto the second conveyor belt 32, after the sliding panel 35 is completely retracted, the controller controls the first motor 9 to drive the lifting block 25 to return to the initial position again, the second sensor 41 is closed, and microwave signals are not emitted any more. The controller controls the sliding table cylinder 8 to retract the telescopic end, the connecting piece 10 is magnetically attracted to the notch II 26 again, the motor I9 drives the cam 15 to rotate, and the perforated plate 11 is driven to continuously perforate the dough.
The strip dough needs to be evenly segmented on a subsequent production line, after the end part of the dough enters a segmentation area, it can be understood that the cut head dough can be discarded and recycled, and because the head cut dough cannot be guaranteed to meet the length requirement of the even segmentation, the dough is transported again to the dough fracture of the second conveyor belt 32 from the first conveyor belt 5 after the first conveyor belt is restarted due to the fracture of the dough, the operator is not required to carry out leveling treatment again, and the fracture can be cut off and recycled when the subsequent dough is segmented.
It should be noted that, the present application is not related to the part that is the same as or can be implemented by the prior art; the driving of the application can be realized by adopting a cylinder, an oil cylinder, an electric cylinder, a motor and other power structures, a connecting rod, a guide rod and the like, and is not limited to the structures in the description and the drawings.
In describing embodiments of the present application, unless explicitly stated and limited otherwise, the terms "mounted," "connected," "configured," and "provided" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
The above examples illustrate only a few embodiments of the application, which are described in detail and are not to be construed as limiting the scope of the application. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the application, which are all within the scope of the application.

Claims (10)

1. The utility model provides a bread production line is with multi-functional transmission device, includes conveyer one and conveyer two, its characterized in that: the first conveying device comprises a lifting assembly, a punching assembly and a first machine body (1), the second conveying device comprises a second machine body (29), the lifting assembly comprises a lifting block (25), the lifting block (25) is arranged between the first machine body (1) and the second machine body (29), the functional plate (6) is arranged at the end part of the first machine body (1), a sliding table cylinder (8) is arranged at the bottom of the functional plate (6), a first motor (9) is arranged above the telescopic end of the sliding table cylinder (8), the output end of the first motor (9) faces the functional plate (6) and is fixedly provided with a connecting piece (10), a connecting rod (27) is arranged at the end part of the lifting block (25), the connecting rod (27) is rotationally connected with the functional plate (6), the punching assembly comprises a punching plate (11) and a cam (15), the end part of the punching plate (11) is arranged above the first machine body (1), a first rotating piece (12) is arranged at the end part of the punching plate (11), the rotating piece (12) is rotationally connected with the functional plate (6) and is fixedly provided with a connecting piece (15) and is rotatably connected with the second cam (26) at the notch (6), one side of the cam (15) is provided with a first notch (21), and both the first notch (21) and the second notch (26) are matched with the connecting piece (10).
2. The multifunctional conveyor for bread production line according to claim 1, characterized in that: the machine body I (1) comprises a support I (2), a main shaft (3), a counter shaft (4) and a conveying belt I (5), wherein the functional plates (6) are fixedly installed on two sides of the end part of the support I (2), two groups of functional plates (6) are symmetrically arranged, the counter shaft (4) is installed between the two groups of functional plates (6) and the end part of the counter shaft (4) is rotationally connected with the functional plates (6), the main shaft (3) is installed on the outer wall of the support I (2) and is rotationally connected with the end part of the main shaft (3) far away from one end of the functional plates (6), a rotating motor is installed on the side edge of the support I (2), the output end of the rotating motor is in transmission connection with the main shaft (3) and is used as a power source of the machine body I (1) to drive the conveying belt I (5), a group of functional plates (6) are fixedly installed on the bottom edge of the extending plates (7), a sliding table (8) is fixedly installed above the extending plates (7), a connecting piece (10) is composed of a cylinder and two strip parts (40), two strip parts (40) are arranged on two sides of the cylinder parts, and the two strip parts are fixedly arranged on the two sides of the cylinder parts (40).
3. The multifunctional conveyor for bread production line according to claim 2, characterized in that: the punching assembly further comprises a rotating piece II (13) and a torsion spring (14), the side wall of the functional board (6) is provided with a steering column (16), the steering column (16) is installed at the middle position of the outer wall of the functional board (6) and fixedly connected with the outer wall of the functional board (6), one end of the steering column (16) attached to the functional board (6) is fixedly provided with a gasket, one group of steering column (16) is located above the sliding table cylinder (8), the rotating piece I (12) is installed at the end part of the steering column (16), the rotating piece I (12) is composed of a shifting piece (17) and a rotating rod (18), one end of the rotating rod (18) is provided with a mounting hole, the mounting hole is rotationally connected with the end part of the steering column (16), the other end faces the upper side of the conveying belt I (5), the shifting piece (17) is an L-shaped right-angle bending plate, one side outer wall of the shifting piece (17) is fixedly connected with the bottom outer wall of the rotating rod (18), the shifting piece (17) is fixedly connected with the rotating rod (16) by the rotating rod (14), and the other end of the rotating rod (16) is fixedly connected with the gasket (14).
4. A multi-purpose conveyor for a bread production line according to claim 3, characterized in that: the shape structure of the rotating piece II (13) is the same as that of the rotating rod (18), the steering columns (16) are arranged in two groups, the steering columns (16) are symmetrically arranged in two groups, one end of the rotating piece II (13) is rotationally connected with the end part of the steering column (16), the punching plate (11) is arranged between the rotating piece I (12) and the rotating piece II (13) and is positioned above the conveying belt I (5), the punching plate (11) consists of a plurality of needles (19) and a fixing plate (20), the needles (19) are uniformly distributed on the fixing plate (20) towards the outer wall of the conveying belt I (5) and are fixedly welded on the fixing plate (20), the needle point position of the needles (19) is towards the conveying belt I (5), and two ends of the fixing plate (20) are fixedly connected with the end parts of the rotating piece I (12) and the rotating piece II (13) respectively.
5. The multifunctional conveyor for bread production line according to claim 2, characterized in that: the cam (15) is installed in the below of rotating part one (12), is located one side of motor one (9) towards main shaft (3), the both ends of cam (15) are the cambered surface, and the circular arc diameter of wherein one end is greater than the other end, and the great one end of diameter is called a end, and the less one end of diameter is called b end, the one side outer wall fixed mounting of cam (15) a end towards function board (6) has the pivot, and pivot and function board (6) rotate to be connected, notch one (21) has been seted up to the side of cam (15) a end, notch one (21) comprises transverse groove (22) and adaptation groove (23), the centre of a department at a end is seted up in adaptation groove (23), the main part shape of adaptation groove (23) is semicircular notch, and rectangular notch has been seted up in semicircular notch's side intercommunication, adaptation groove (23) and connecting piece (10) adaptation, transverse groove (22) and the opening part intercommunication of notch and link up cam (15) a end lateral wall, adaptation groove (23) and axis (10) are coplanar with the axis setting of cylinder.
6. The multifunctional conveyor for bread production line according to claim 2, characterized in that: the lifting assembly further comprises a rotating shaft (24), the rotating shaft (24) is arranged below the conveying belt I (5) and located on one side, facing the auxiliary shaft (4), of the motor I (9), two ends of the rotating shaft (24) are respectively communicated with the functional boards (6) on two sides and are rotationally connected with the functional boards (6), connecting rods (27) are fixedly arranged at two ends, extending out of the functional boards (6), of the rotating shaft (24), lifting blocks (25) are arranged between the end parts of the two groups of connecting rods (27), the lifting blocks (25) are semicircular cylinders, and circle centers of two ends of the lifting blocks (25) are rotationally connected with the end parts of the connecting rods (27), and inductors II (41) are embedded in the upper surfaces of the lifting blocks (25).
7. The multifunctional conveyor for bread production line according to claim 2, characterized in that: two sets of end edge below fixed mounting of function board (6) has bracing piece (28), bracing piece (28) and rotation axis (24) parallel arrangement, two sets of connecting rod (27) are placed respectively at the both ends of bracing piece (28), rotation axis (24) are the cylinder, the axis coplaner setting of adaptation groove (23) that axis, connecting piece (10) axis and notch one (21) that rotation axis (24) contained, one side of keeping away from connecting rod (27) at rotation axis (24) is seted up to notch two (26), the shape structure of notch two (26) is the same with adaptation groove (23) of notch one (21), notch two (26) are equally by semicircular notch and rectangular form notch, semicircular notch of notch two (26) is seted up in the centre of a circle department of rotation axis (24) terminal surface, and the semicircular opening part of opposite side link (27) link up the outer wall of rotation axis (24).
8. The multifunctional conveyor for bread production line according to claim 6, wherein: the conveying device II further comprises a leveling component and a cutter (30), the machine body II (29) comprises a support II (31) and a conveying belt II (32), the conveying belt II (32) is installed inside the support II (31), conveying shafts are installed at two ends of the support II (31), one group of conveying shafts are driven by rotating motors, the conveying shafts drive the conveying belt II (32) to operate, the machine body II (29) is installed outside one end of a secondary shaft (4) installed on the machine body I (1) and leaves a distance between the two, the machine body II (29) is installed in the running direction of the machine body I (1), the conveying belt I (5) and the conveying belt II (32) are identical in running direction, installation height and width, the lifting block (25) is located between the conveying belt II (32) and the conveying belt I (5), an inductor I (39) is installed above the end, close to the machine body I (1), and the induction end of the inductor I (39) faces the conveying belt II (32).
9. The multifunctional conveyor for bread production line according to claim 8, wherein: the utility model provides a leveling subassembly includes screed (33), two sets of roller bearing (34) and two sets of slip panel (35), two sets of slip panel (35) symmetry sets up in the both sides of conveyer belt two (32), two sets of slip panel (35) respectively with support two (31) both sides outer wall fixed connection, the mounted position of slip panel (35) is close to organism one (1), two sets of be provided with screed (33) between slip panel (35), two sets of roller bearing (34) symmetry install in the front and back both sides of screed (33), two sets of spout (37) have all been seted up to slip panel (35), spout (37) and the upper surface parallel arrangement of conveyer belt two (32), two sets of one side fixed mounting who keeps away from conveyer belt two (32) of slip panel (35) have propulsion cylinder (36), two sets of the output of propulsion cylinder (36) is towards organism one (1), the output fixed mounting of propulsion cylinder (36) has slide bar (38), slide bar (38) pass the side of spout (37) and flat (33).
10. The method for judging a multifunctional conveyor for a bread production line according to claim 9, comprising the steps of:
step S1: a second sensor (41) on the upper surface of the lifting block (25) senses the end part of the dough and sends an electric signal to the control end of the production line to start a first motor (9);
step S2: the control end of the production line closes the second sensor (41), and the second sensor (41) can be started again after the first machine body (1) is restarted;
step S3: the first sensor (39) senses dough running on the second conveyor belt (32);
when the dough breaks between the first machine body (1) and the second machine body (29);
step S4: after the surface blank fracture on the conveying belt II (32) passes through the inductor I (39), the inductor I (39) cannot sense the surface blank, and immediately sends an electric signal to the control end of the production line, the control end stops the machine body I (1), and the control end simultaneously starts an alarm buzzer to send an alarm sound to remind operators to overhaul the production line;
step S5: the distance between the sensor I (39) and the cutter (30) is a fixed value, the distance fixing rod value is set to be t1, so after the sensor I (39) sends out an electric signal, the time for conveying the surface blank fracture to the position below the cutter (30) by the conveyor II (32) in constant speed operation is also a fixed value, and the running time is set to be s1, s1=t1/the running speed of the conveyor II (32);
step S6: the fracture is uneven, the surface blank needs to be cut by cutting in advance when the fracture does not run below the cutter (30), a flat port is reserved for the surface blank, the time of cutting in advance is set to be s2, and therefore after the sensor I (39) senses the fracture of the surface blank, the cutter (30) cuts the surface blank after a fixed period of time, and the fixed period of time is set to be s3, namely s3=s1-s 2.
CN202311072908.9A 2023-08-24 2023-08-24 Multifunctional conveying device and judging method for bread production line Active CN116762837B (en)

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