CN116784358A

CN116784358A - Dumpling machine

Info

Publication number: CN116784358A
Application number: CN202211359872.8A
Authority: CN
Inventors: 龚晓胡
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-11-02
Filing date: 2022-11-02
Publication date: 2023-09-22

Abstract

The utility model relates to a dumpling machine, and belongs to the technical field of food manufacturing equipment. The dumpling machine comprises a case, a dumpling wrapper maker, a stuffing maker, a mixing shifting fork and a discharging shovel; the upper end of the machine box is sequentially provided with a dumpling wrapper maker and a stuffing maker; the sliding seat is arranged in the machine box below the dumpling wrapper maker and the stuffing maker through a guide rail and a rodless cylinder; the sliding seat is provided with a manufacturing mould; a pushing cylinder is arranged in the case at one side of the manufacturing die through a lifting cylinder, and one end of the pushing cylinder is provided with a material combination shifting fork; a discharging shovel is arranged in the case at one side of the pushing cylinder through a discharging cylinder; a blanking slide carriage is arranged in the machine box below the other end of the guide rail; the blanking slide carriage and the blanking shovel are arranged in opposite directions. The dumpling machine has compact structure and ingenious design, can complete the making work of the dumplings in a whole process, solves the problem that the existing dumpling machine can not complete the making of the dumplings in a whole process, and is particularly suitable for making and using the dumplings.

Description

Dumpling machine

Technical Field

The utility model relates to a dumpling machine, and belongs to the technical field of food manufacturing equipment.

Background

Dumpling is popular as a traditional food. Traditional dumpling making can be finished only after a plurality of procedures such as dough kneading, dough trimming, stuffing chopping, wrapping and the like are manually carried out, and the problems of low working efficiency and high labor intensity exist. At present, a plurality of dumpling machines such as dumpling forming equipment disclosed in the patent with the publication number of CN209768762U appear on the market, and although the dumpling forming equipment can mechanically finish the making work of the dumplings, the problems existing in the traditional manual making process are solved to a certain extent. However, the method still has the problems that flour needs to be kneaded and cured into dough, and the stuffing is put into a dumpling machine after being manufactured, so that the manufacturing of the dumplings can be completed, and the manufacturing of the dumplings can not be completed in the whole process. Therefore, a new dumpling machine needs to be developed to solve the problem that the existing dumpling machine can not finish the dumpling making in the whole process.

Disclosure of Invention

The utility model aims at: the dumpling machine has compact structure and ingenious design, and solves the problem that the existing dumpling machine can not finish the dumpling making in the whole process.

The technical scheme of the utility model is as follows:

a dumpling machine comprises a case, a dumpling wrapper maker, a stuffing maker, a mixing fork and a discharging shovel; the method is characterized in that: the upper end of the machine box is sequentially provided with a dumpling wrapper maker and a stuffing maker; the sliding seat is arranged in the machine box below the dumpling wrapper maker and the stuffing maker through a guide rail and a rodless cylinder; the sliding seat is provided with a manufacturing mould; a pushing cylinder is arranged in the case at one side of the manufacturing die through a lifting cylinder, and one end of the pushing cylinder is provided with a material combination shifting fork; a discharging shovel is arranged in the case at one side of the pushing cylinder through a discharging cylinder; a powder spreader is arranged above a guide rail at one side of the discharging shovel; a blanking slide carriage is arranged in the machine box below the other end of the guide rail; the blanking slide carriage and the blanking shovel are arranged in opposite directions.

The manufacturing mold comprises a sliding seat, a driving half mold, a driven half mold, a rotating pin A, a rotating pin B and a transmission gear pair; the sliding seat is provided with a driving half mould through a rotating pin A; one side of the driving half mould is provided with a driven half mould through a rotary pin shaft B; one end of the rotating pin shaft A and one end of the rotating pin shaft B are connected with each other through a transmission gear pair; one end of the driving half mould is provided with a driving rod; one end of the driving rod extends to the outer side of the sliding seat; the driving half mold and the driven half mold are of semicircular structures; the central parts of the driving half mould and the driven half mould are in inward concave structures.

The dumpling wrapper maker comprises a sealed shell, a dough kneading box, a dough kneading roller, an isolating valve, a dough cake extrusion pair roller, a finished product roller set, a dumpling wrapper conveyor, a waste roller set and a waste box; the upper end of the sealing shell is provided with a dough kneading box through an isolating valve; a dough kneading roller is arranged in the dough kneading box through a motor; a dough cake extrusion pair roller is arranged in the sealing shell below the isolation valve through a motor; a finished product roller set is arranged in the sealed shell below the dough cake extrusion pair roller through a motor; a dumpling wrapper conveyor is arranged in the sealed shell below the finished product roller group; one end of the dumpling wrapper conveyor extends to the upper part of the sliding seat; a waste roller set is arranged in a sealed shell at the other end of the dumpling wrapper conveyor through a motor; a waste box is arranged below one end of the waste roller group.

The finished product roller set comprises a squeeze roller and a forming roller; a plurality of extrusion bosses are uniformly distributed on the circumferential surface of the extrusion roller; a plurality of molding die holes are formed in the circumferential surface of the molding roller; the extrusion boss and the molding die hole are correspondingly arranged; the stripper plate is arranged in the molding die hole through a spring.

The stuffing maker comprises a stuffing box, an isolating valve, a conveying auger, a blanking pipe, an upper interval valve and a lower interval valve; one side of the stuffing box is provided with a driving motor through a lifting cylinder; the driving motor is provided with a cutting tool; the output end of the driving motor above the cutting tool is movably provided with a sealing cover; the lower end of the stuffing box is provided with a conveying auger through an isolating valve; a discharging pipe is arranged at the conveying end of the conveying auger; an upper interval valve and a lower interval valve are arranged on the discharging pipe at intervals.

The powder spreader comprises a storage hopper, an isolation screen and a spreading rotary drum; the bottom end of the storage hopper is provided with a material scattering rotary drum through a motor; a plurality of storage tanks are uniformly distributed on the circumferential surface of the material scattering rotary drum; the bottom of the storage hopper below the material scattering rotary drum is provided with an arc-shaped isolation screen.

The utility model has the advantages that:

the dumpling machine has compact structure and ingenious design, can complete the making work of the dumplings in a whole process, solves the problem that the existing dumpling machine can not complete the making of the dumplings in a whole process, and is particularly suitable for making and using the dumplings.

Description of the drawings:

FIG. 1 is a schematic top view of the present utility model;

FIG. 2 is a schematic diagram of a front view structure of the present utility model;

FIG. 3 is a schematic view of the structure in the direction A-A in FIG. 2;

FIG. 4 is a schematic view of the structure in the direction B-B in FIG. 3;

FIG. 5 is a schematic view of the structure in the direction C-C in FIG. 3;

FIG. 6 is a schematic view of the dumpling wrapper maker according to the present utility model;

FIG. 7 is an enlarged schematic view of the structure of FIG. 6 at D;

FIG. 8 is a schematic view of the structure of the filling maker of the present utility model;

FIG. 9 is an enlarged schematic view of the structure of FIG. 3 at E;

fig. 10 is a schematic structural view of the powder spreader of the present utility model.

In the figure: 1. a chassis; 2. a dumpling wrapper maker; 3. a stuffing maker; 4. a guide rail; 5. a rodless cylinder; 6. a sliding seat; 7. manufacturing a mould; 8. a lifting cylinder; 9. a pushing cylinder; 10. a material mixing shifting fork; 11. a blanking cylinder; 12. a blanking shovel; 13. a blanking slide carriage; 14. rotating the pin shaft A; 15. an active mold half; 16. the pin shaft B is rotated; 17. a driven half mold; 18. a transmission gear pair; 19. a driving rod; 20. a seal housing; 21. an isolation valve; 22. dough kneading box; 23. dough kneading rollers; 24. extruding the dough cake to a pair of rollers; 25. a finished product roller set; 26. a dumpling wrapper conveyor; 27. a scrap roller set; 28. a waste bin; 29. a squeeze roll; 30. a forming roller; 31. extruding the boss; 32. forming a die hole; 33. a spring; 34. a stripper plate; 35. a stuffing box; 36. a lifting cylinder; 37. a driving motor; 38. a cutting tool; 39. sealing cover; 40. conveying the auger; 41. discharging pipes; 42. an upper interval valve; 43. a lower interval valve; 44. a powdering device; 45. a storage hopper; 46. isolating the screen; 47. and isolating the screen.

Detailed Description

The dumpling machine comprises a machine case 1, a dumpling wrapper maker 2, a stuffing maker 3, a mixing fork 10 and a discharging shovel 12 (see fig. 1 and 2 in the specification).

The upper end of the case 1 is sequentially provided with a dumpling wrapper maker 2 (see the accompanying figures 1 and 2 of the specification). The dumpling wrapper maker 2 includes a sealed housing 20, a dough kneading tank 22, a dough kneading roller 23, an isolation valve 21, a dough pressing pair roller 24, a finishing roller group 25, a dumpling wrapper conveyor 26, a waste roller group 27, and a waste bin 28 (see fig. 6 of the specification).

The upper end of the sealing shell 20 is provided with a dough kneading box 22 through an isolating valve 21; the dough kneading roller 23 (see fig. 6 of the specification) is installed in the dough kneading box 22 by a motor. Dough kneading roller 23 is a structure commonly used in dough kneading machines.

In operation, the isolation valve 21 seals the bottom of the dough box 22 first, then one can add flour and water to the dough box 22 in proportion, and then the dough roller 23 can rotate the flour until it rotates to a dough shape.

A pair of dough pressing rollers 24 (see fig. 6 of the specification) is installed in the sealed housing 20 below the isolation valve 21 by a motor. When the dough cake extruding pair roller 24 works, the motor can drive the dough cake extruding pair roller 24 to synchronously rotate downwards; the dough is extruded into a dough cake during the rotation of the dough cake extrusion pair roller 24 and then conveyed downwards.

The sealed housing 20 below the pancake press pair roller 24 houses a finished set of rollers 25 (see figures 6 and 7 of the specification) by a motor. The finishing roll set 25 includes a squeeze roll 29 and a form roll 30 (see fig. 7 of the specification). In operation, the motor drives the squeeze roller 29 and the form roller 30 to rotate synchronously downward (see fig. 7 of the specification). The surfaces of the squeeze roller 29 and the forming roller 30 are coated with non-stick materials, so that the problem of adhesion between the dumpling wrappers and the finished roller set 25 can be avoided.

A plurality of extrusion bosses 31 are uniformly distributed on the circumferential surface of the extrusion roller 29; a plurality of molding holes 32 are provided on the circumferential surface of the molding roll 30; the extrusion boss 31 and the molding die hole 32 are correspondingly arranged; a stripper plate 34 (see fig. 7 of the specification) is mounted in the molding die hole 32 by a spring 33.

The purpose of the squeeze roller 29 and the forming roller 30 is to: when the dough cover passes through the space between the extruding roller 29 and the forming roller 30, the extruding boss 31 can extrude the dumpling cover from the middle part of the dough cover in the process that the extruding roller 29 and the forming roller 30 drive the dough cover to move downwards in a double-roller extruding and conveying mode, so that the dumpling cover is pressed into the forming die holes 32 of the forming roller 30. When the extrusion boss 31 is separated from contact with the corresponding molding die hole 32 on the molding roller 30, the dumpling wrappers in the molding die hole 32 fall into the dumpling wrapper conveyor 26 to be output under the pushing action of the stripper plate 34.

A dumpling wrapper conveyor 26 is arranged in the sealed shell 20 below the finished roller set 25; one end of the dumpling wrapper conveyor 26 extends above the sliding seat 6; a waste roller group 27 is arranged in the sealed shell 20 at the other end of the dumpling wrapper conveyor 26 through a motor; a scrap box 28 (see figures 6 and 7 of the description) is mounted below one end of scrap roller assembly 27.

The purpose of the scrap roller assembly 27 and scrap box 28 is to: so that the dough sheet after the dumpling wrapper is cut in operation enters the waste roller set 27, the waste roller set 27 can drive the dough sheet into the waste box 28 in a roller-to-roller conveying mode, and thus the recovery of waste can be completed. After a period of time, the waste in the waste bin 28 is re-placed into the dough bin 22, and can be re-engaged in the cycle.

A stuffing maker 3 on one side of the dumpling wrapper maker 2 (see fig. 1 and 2 of the specification).

The filling maker 3 includes a filling box 35, an isolation valve 21, a conveying auger 40, a blanking pipe 41, an upper interval valve 42, and a lower interval valve 43 (see fig. 9 of the specification).

One side of the stuffing box 35 is provided with a driving motor 37 through a lifting cylinder 36; the driving motor 37 is provided with a cutting tool 38; the output end of the driving motor 37 above the cutting tool 38 is movably provided with a sealing cover 39 (see fig. 9 of the specification).

The lower end of the stuffing box 35 is provided with a conveying auger 40 through an isolating valve 21; the conveying end of the conveying auger 40 is provided with a blanking pipe 41; the blanking pipe 41 is provided with an upper interval valve 42 and a lower interval valve 43 at intervals.

When the automatic filling machine works, after various filling materials are put into the filling box 35, the lifting cylinder 36 drives the driving motor 37 to move downwards, the sealing cover 39 seals the upper end of the filling box 35, and then the driving motor 37 drives the cutting tool 38 to rotate, so that various materials are cut into filling states. After the cutting tool 38 cuts the raw materials into stuffing, the isolating valve 21 is opened, then the stuffing falls into the conveying auger 40 under the action of gravity, the conveying auger 40 drives the stuffing to enter the blanking pipe 41, then the upper interval valve 42 is opened, the stuffing enters between the upper interval valve 42 and the lower interval valve 43, then the upper interval valve 42 is closed, the lower interval valve 43 is opened, the stuffing below the upper interval valve 42 falls, and the space between the upper interval valve 42 and the lower interval valve 43 is constant, so that quantitative output of the stuffing can be realized when the upper interval valve 42 and the lower interval valve 43 are alternately opened and closed.

A sliding seat 6 is arranged in the case 1 below the dumpling wrapper maker 2 and the stuffing maker 3 through a guide rail 4 and a rodless cylinder 5; the sliding seat 6 is provided with a manufacturing mould 7 (see the figures 2 and 3 of the specification). The rodless cylinder 5 can drive the sliding seat 6 to slide back and forth along the guide rail 4 during operation.

The manufacturing die 7 comprises a driving half die 15, a driven half die 17, a rotating pin A14, a rotating pin B16 and a transmission gear pair 18 (see fig. 9 of the specification). The sliding seat 6 is provided with a driving half mould 15 through a rotating pin A14; one side of the driving half mould 15 is provided with a driven half mould 17 through a rotating pin shaft B16; one end of the rotating pin A14 and one end of the rotating pin B16 are connected with each other through a transmission gear pair 18; one end of the driving half mould 15 is provided with a driving rod 19; one end of the driving rod 19 extends to the outside of the slide mount 6 (see fig. 9 of the specification). The driving half mould 15 and the driven half mould 17 are of semicircular structures; the central portions of the driving mold half 15 and the driven mold half 17 are each in an inwardly concave configuration.

The purpose of positioning the driving mold half 15 and the driven mold half 17 in this way is to: when the rotary pin shaft A14 works, the driving rod 19 is forced to drive the driving half die 15 and the rotary pin shaft A14 to rotate upwards, and the rotary pin shaft A14 can drive the rotary pin shaft B16 and the driven half die 17 to rotate upwards through the transmission gear pair 18; when the driving half mould 15 rotates to a vertical state, the driven half mould 17 also rotates to a vertical state, so that the buckling action of the driving half mould 15 and the driven half mould 17 can be realized, and the purpose of pressing dumpling wrappers into dumplings is achieved. When the driving rod 19 loses support, the driving half mould 15 rotates downwards under the action of the gravity of the driving rod 19 to reset gradually, and in the resetting process of the driving half mould 15, the driven half mould 17 can reset gradually under the action of the rotating pin shaft B16 and the transmission gear pair 18.

A pushing cylinder 9 is arranged in the machine case 1 on one side of the manufacturing die 7 through a lifting cylinder 8, and one end of the pushing cylinder 9 is provided with a material combination shifting fork 10 (see fig. 2 and 5 of the specification). When the lifting cylinder 8 works, after the pushing cylinder 9 and the material combining shifting fork 10 push the driving rod 19 to rotate upwards for a certain distance, the pushing cylinder 9 can push the driving rod 19 to continue to rotate to a vertical state through the material combining shifting fork 10, so that the driving half die 15 and the driven half die 17 complete buckling action.

A discharging shovel 12 is arranged in the case 1 at one side of the pushing cylinder 9 through a discharging cylinder 11; a blanking slide carriage 13 is arranged in the case 1 below the other end of the guide rail 4; the blanking slide 13 is arranged opposite to the blanking shovel 12 (see figures 2, 3 and 4 of the specification). During operation, the pushing cylinder 9 can push finished dumplings above the making mould 7 to the blanking slide carriage 13 through the blanking shovel 12, so that the finished dumplings can be output.

A powder spreader 44 is arranged above the guide rail 4 at one side of the discharging shovel 12; the powder spreader 44 includes a storage hopper 45, a spacer screen 47, and a spreading drum 46; the bottom end of the storage hopper 45 is provided with a material scattering rotary drum 46 through a motor; a plurality of storage tanks are uniformly distributed on the circumferential surface of the spreading rotary drum 46; the bottom end of the storage hopper 45 below the spreader drum 46 is provided with an arcuate isolation screen 47 (see fig. 10 of the specification).

The purpose of the powder dispenser 44 is to: the flour is stored in the storage hopper 45, and when the material scattering rotary drum 46 rotates in operation, the flour passes through the isolation screen 47 and falls onto the manufacturing mould 7, so that a layer of flour is stored on the manufacturing mould 7, and the problem of adhesion between the dumplings and the manufacturing mould 7 is avoided.

When the dumpling machine works, the dumpling wrapper maker 2 firstly acts to make the dumpling wrapper output from the dumpling wrapper conveyor 26 and fall onto the making mould 7; the rodless cylinder 5 then drives the slide 6 and the making die 7 along the guide rail 4 to move to correspond to the filling maker 3.

The filling maker 3 then acts to inject a measured amount of filling into the dumpling wrapper. After filling is injected into the dumpling wrappers, the rodless cylinder 5 drives the sliding seat 6 and the manufacturing die 7 to move along the guide rail 4 to correspond to the material mixing shifting fork 10; after the lifting cylinder 8 pushes the driving rod 19 to rotate upwards for a certain distance through the pushing cylinder 9 and the material combining shifting fork 10, the pushing cylinder 9 can push the driving rod 19 to continue to rotate to a vertical state through the material combining shifting fork 10, so that the driving half die 15 and the driven half die 17 complete buckling action. Therefore, the dumpling wrappers and stuffing can be pressed into finished dumpling products through the buckling of the driving half die 15 and the driven half die 17. Then the lifting cylinder 8 and the pushing cylinder 9 drive the feed-in shifting fork 10 to reset, at the moment, the driving half mould 15 rotates downwards under the action of the gravity of the driving rod 19 to reset gradually, and in the resetting process of the driving half mould 15, the driven half mould 17 can reset gradually under the action of the rotating pin shaft B16 and the transmission gear pair 18.

After the manufacturing die 7 is reset, the rodless cylinder 5 drives the sliding seat 6 and the manufacturing die 7 to move along the guide rail 4 to correspond to the blanking shovel 12; the pushing cylinder 9 pushes the finished dumplings above the making molds 7 onto the blanking slide 13 through the blanking shovel 12 and then resets, and then the dumplings are output along the blanking slide 13.

The rodless cylinder 5 then moves the slide 6 and the production die 7 along the guide rail 4 to correspond to the duster 44. The applicator 44 is then actuated to apply a layer of flour to the manufacturing mould 7.

After the process is finished, the rodless cylinder 5 drives the sliding seat 6 and the making die 7 to move along the guide rail 4 to correspond to the dumpling wrapper maker 2; the dumpling machine can then enter the next working cycle.

Claims

1. A dumpling machine comprises a machine case (1), a dumpling wrapper maker (2), a stuffing maker (3), a mixing fork (10) and a discharging shovel (12); the method is characterized in that: the upper end of the case (1) is sequentially provided with a dumpling wrapper maker (2) and a stuffing maker (3); a sliding seat (6) is arranged in the case (1) below the dumpling wrapper maker (2) and the stuffing maker (3) through a guide rail (4) and a rodless cylinder (5); a manufacturing mould (7) is arranged on the sliding seat (6); a pushing cylinder (9) is arranged in the case (1) at one side of the manufacturing die (7) through a lifting cylinder (8), and a material combination shifting fork (10) is arranged at one end of the pushing cylinder (9); a discharging shovel (12) is arranged in the case (1) at one side of the pushing cylinder (9) through a discharging cylinder (11); a blanking slide carriage (13) is arranged in the machine box (1) below the other end of the guide rail (4); the blanking slide carriage (13) and the blanking shovel (12) are arranged in opposite directions.

2. A dumpling machine according to claim 1, wherein: the manufacturing die (7) comprises a driving half die (15), a driven half die (17), a rotating pin A (14), a rotating pin B (16) and a transmission gear pair (18); the sliding seat (6) is provided with a driving half mould (15) through a rotating pin A (14); one side of the driving half mould (15) is provided with a driven half mould (17) through a rotary pin shaft B (16); one end of the rotating pin A (14) and one end of the rotating pin B (16) are connected with each other through a transmission gear pair (18); one end of the driving half mould (15) is provided with a driving rod (19); one end of the driving rod (19) extends to the outer side of the sliding seat (6); the driving half mould (15) and the driven half mould (17) are of semicircular structures; the central parts of the driving half mould (15) and the driven half mould (17) are in inward concave structures.

3. A dumpling machine according to claim 2, wherein: the dumpling wrapper maker (2) comprises a sealed shell (20), a dough kneading box (22), dough kneading rollers (23), an isolation valve (21), a dough cake extrusion pair roller (24), a finished product roller group (25), a dumpling wrapper conveyor (26), a waste roller group (27) and a waste box (28); the upper end of the sealing shell (20) is provided with a dough kneading box (22) through an isolating valve (21); a dough kneading roller (23) is arranged in the dough kneading box (22) through a motor; a dough cake extrusion pair roller (24) is arranged in the sealing shell (20) below the isolation valve (21) through a motor; a finished product roller set (25) is arranged in the sealed shell (20) below the dough cake extrusion pair roller (24) through a motor; a dumpling wrapper conveyor (26) is arranged in the sealed shell (20) below the finished product roller set (25); one end of the dumpling wrapper conveyor (26) extends to the upper part of the sliding seat (6); a waste roller group (27) is arranged in a sealed shell (20) at the other end of the dumpling wrapper conveyor (26) through a motor; a waste box (28) is arranged below one end of the waste roller group (27).

4. A dumpling machine according to claim 3, wherein: the finished product roller set (25) comprises a squeeze roller (29) and a forming roller (30); a plurality of extrusion bosses (31) are uniformly distributed on the circumferential surface of the extrusion roller (29); a plurality of molding die holes (32) are formed in the circumferential surface of the molding roller (30); the extrusion boss (31) and the molding die hole (32) are arranged correspondingly; a stripper plate (34) is arranged in the molding die hole (32) through a spring (33).

5. A dumpling machine according to claim 4, wherein: the stuffing maker (3) comprises a stuffing box (35), an isolation valve (21), a conveying auger (40), a discharging pipe (41), an upper interval valve (42) and a lower interval valve (43); one side of the stuffing box (35) is provided with a driving motor (37) through a lifting cylinder (36); the driving motor (37) is provided with a cutting tool (38); the output end of a driving motor (37) above the cutting tool (38) is movably provided with a sealing cover (39); the lower end of the stuffing box (35) is provided with a conveying auger (40) through an isolating valve (21); a discharging pipe (41) is arranged at the conveying end of the conveying auger (40); an upper interval valve (42) and a lower interval valve (43) are arranged on the blanking pipe (41) at intervals.