CN218426812U - Automatic assembly system for reading lamp - Google Patents
Automatic assembly system for reading lamp Download PDFInfo
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- CN218426812U CN218426812U CN202222650074.2U CN202222650074U CN218426812U CN 218426812 U CN218426812 U CN 218426812U CN 202222650074 U CN202222650074 U CN 202222650074U CN 218426812 U CN218426812 U CN 218426812U
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Abstract
The utility model discloses a reading lamp automatic assembly system, include the base and install the revolving stage at the base top. The base is provided with a waiting station, a loading station, a screw beating station, a detection code beating station, an overturning station, an electric detection station, a visual detection station and a PIN detection station. Technical scheme's reading lamp automatic assembly system more than adopting, novel structure, and design benefit, degree of automation is high, not only can the automatic assembly reading lamp, but also can carry out the PIN needle before the electrical inspection to the reading lamp and detect, the touch detects, the communication detects, it detects and the electrical inspection back PIN needle detects to light visual angle, direct offline after qualified, unqualified direct recovery, thereby realize reading lamp assembly and detect the integration, the integrated level is high, no longer need carry out the detection after assembling alone, the occupation in space has both been reduced, and the cost is reduced.
Description
Technical Field
The utility model relates to an automatic assembly technical field, concretely relates to reading lamp automatic assembly system.
Background
Along with the progress of science and technology and the increase of human cost, more and more mills have introduced automatic assembly equipment, not only can effectively reduce the cost of labor, can effectively promote assembly quality and assembly efficiency moreover.
To current reading lamp automatic assembly line, because structural design's problem, though can accomplish automatic assembly reading lamp, nevertheless can not detect the reading lamp in the reading lamp, lead to the reading lamp to accomplish after inserting the production line in the assembly, still carry out solitary detection procedure after transporting, not only influence holistic production efficiency, but also need prepare reading lamp check out test set alone, both account for the space, have higher cost again.
It is urgent to solve the above problems.
SUMMERY OF THE UTILITY MODEL
For solving the technical problem above, the utility model provides a reading lamp automatic assembly system.
The technical scheme is as follows:
the utility model provides a reading lamp automatic assembly system, includes the base and installs the revolving stage at the base top, its characterized in that: the base is provided with a waiting station, a feeding station, a screw beating station, a detection code beating station, a turning station, an electric detection station, a visual detection station and a PIN detection station which are annularly and sequentially distributed around the rotary table;
the feeding station is provided with a feeding mechanism for transferring the reading lamp to be assembled to the rotary table and a material detection mechanism for detecting whether the reading lamp to be assembled is arranged on the feeding mechanism;
the screwing station is provided with a screwing mechanism for screwing the reading lamp;
the detection coding station is provided with a first PIN detection mechanism for detecting whether a PIN of the reading lamp is good or not and a coding mechanism for coding the reading lamp;
the overturning station is provided with an overturning mechanism for overturning the reading lamp;
the electric detection station is provided with a first electric detection inserting mechanism for supplying power to the reading lamp and communicating with the reading lamp and a touch mechanism for touching the button of the reading lamp;
the visual detection station is provided with a second electrical detection inserting mechanism for supplying power to the reading lamp and communicating with the reading lamp and a visual detection mechanism for detecting whether the lighting brightness and the gray scale of the reading lamp are qualified or not;
the PIN detection station is provided with a second PIN detection mechanism for detecting whether the PIN of the reading lamp is good or not;
reading lamp automatic assembly system is still including categorised mechanism of inserting production line, and this categorised mechanism of inserting production line is including setting up the mechanical hand of inserting production line between visual detection mechanism and second PIN needle detection mechanism, sweep a yard equipment, qualified products subassembly and defective products recovery subassembly down, the mechanical hand of inserting production line is used for grabbing the reading lamp that detects the completion by second PIN needle detection mechanism and is given to sweep yard equipment scanning identification to transport qualified reading lamp to qualified products subassembly, unqualified reading lamp of inserting production line and transport to defective products recovery subassembly.
Compared with the prior art, the beneficial effects of the utility model are that:
technical scheme's reading lamp automatic assembly system more than adopting, novel structure, and design benefit, degree of automation is high, not only can the automatic assembly reading lamp, but also can carry out the PIN needle before the electrical inspection to the reading lamp and detect, the touch detects, the communication detects, it detects and the electrical inspection back PIN needle detects to light visual angle, direct offline after qualified, unqualified direct recovery, thereby realize reading lamp assembly and detect the integration, the integrated level is high, no longer need carry out the detection after assembling alone, the occupation in space has both been reduced, and the cost is reduced.
Drawings
FIG. 1 is a schematic view of an automatic assembling system for reading lamps;
FIG. 2 is a schematic view of a matching relationship between a feeding mechanism and a material detecting mechanism;
FIG. 3 is a schematic view of the screw driving mechanism;
FIG. 4 is a schematic diagram of the matching relationship between the first PIN detection mechanism and the coding mechanism;
FIG. 5 is a schematic structural view of the turnover mechanism;
FIG. 6 is a schematic view of the mating relationship between the first electrical inspection socket mechanism and the touch mechanism;
FIG. 7 is a schematic view of the mating relationship between the second electrical inspection plugging mechanism and the visual inspection mechanism;
fig. 8 is a schematic structural view of a second PIN detection mechanism;
FIG. 9 is a schematic view of the sorting mechanism in cooperation with one of the views of the base;
FIG. 10 is a schematic view of the sorting mechanism in cooperation with another view of the base;
FIG. 11 is a schematic diagram of a view of a sortation module;
FIG. 12 is a schematic view of the sorting and transferring module from another view;
fig. 13 is a schematic structural view of a defective product collecting box.
Detailed Description
The present invention will be further described with reference to the following examples and accompanying drawings.
As shown in fig. 1, 2 and 9, an automatic assembling system for reading lamp mainly comprises a base 1 and a turntable 2 mounted on top of the base 1. Wherein, base 1 includes end cabinet 1a, the equipment fixing platform 1b of lid closure at end cabinet 1a top and vertically installs last cabinet board 1c on equipment fixing platform 1b, and revolving stage 2 installs on equipment fixing platform 1b to, revolving stage 2 adopts the carousel of the mode drive of servo motor cooperation reduction gear to rotate.
The equipment mounting platform 1b is provided with a waiting station, a feeding station, a screw beating station, a detection code beating station, a turning station, an electric detection station, a visual detection station and a PIN detection station, wherein the waiting station, the feeding station, the screw beating station, the detection code beating station, the turning station, the electric detection station, the visual detection station and the PIN detection station are distributed in sequence in an annular shape and surround the rotary table 2.
The feeding station is provided with a feeding mechanism 7 for transferring the reading lamp A to be assembled to the rotary table 2 and a material detection mechanism 8 for detecting whether the reading lamp A is to be assembled on the feeding mechanism 7. And a screwing mechanism 9 for screwing the reading lamp A is arranged at the screwing station. The detection coding station is provided with a first PIN detection mechanism 10 for detecting whether a PIN of the reading lamp A is complete or not and a coding mechanism 11 for coding the reading lamp A. The turning station is provided with a turning mechanism 12 for turning the reading lamp A. The electric detection station is provided with a first electric detection plugging mechanism 13 for supplying power to the reading lamp A and communicating with the reading lamp A and a touch mechanism 14 for touching the keys of the reading lamp A. The visual detection station is provided with a second electric detection inserting mechanism 15 for supplying power to the reading lamp A and communicating with the reading lamp A, and a visual detection mechanism 16 for detecting whether the lighting brightness and the gray scale of the reading lamp A are qualified or not. The PIN detection station is provided with a second PIN detection mechanism 17 for detecting whether the PIN of the reading lamp A is good or not. Reading lamp automatic assembly system is still including categorised mechanism of inserting the production line, categorised mechanism of inserting the production line is including setting up the mechanical hand 3 of inserting the production line between visual detection mechanism and second PIN needle detection mechanism, sweep a yard equipment 4, qualified products subassembly 5 and defective products recovery subassembly 6 of inserting the production line, mechanical hand 3 of inserting the production line is used for grabbing the reading lamp A that detects the completion by second PIN needle detection mechanism and gives and sweep yard equipment 4 scanning identification, and transport qualified reading lamp A to qualified products subassembly 5 of inserting the production line, unqualified reading lamp A transports to defective products recovery subassembly 6.
The material detection mechanism 8 of the feeding station detects that the reading lamp A to be assembled on the feeding mechanism 7 is detected, the feeding mechanism 7 transfers the reading lamp A to be assembled to the rotary table 2, the rotary table 2 rotates to transfer the reading lamp A to be assembled to the screwing station, the screwing mechanism 9 screws the reading lamp A, the rotary table 2 rotates after the completion, the reading lamp A to be assembled is transferred to the detection coding station, the first PIN needle detection mechanism 10 detects whether the PIN needle of the reading lamp A is intact, meanwhile, the coding mechanism 11 makes a two-dimensional code on the reading lamp A, the rotary table 2 rotates after the completion, the reading lamp A to be assembled is transferred to the overturning station, the overturning mechanism 12 overturns the reading lamp A on the rotary table 2, the rotary table 2 rotates after the completion, the reading lamp A to be assembled is transferred to the electric detection station, the first electric detection plugging mechanism 13 supplies power to the reading lamp A and detects whether the communication with the reading lamp A is normal, meanwhile, the touch mechanism 14 touches the keys of the reading lamp A, the communication of the reading lamp A is detected through the first electric detection inserting mechanism 13, whether the keys of the reading lamp A are normal is detected, the rotary table 2 rotates after the completion, the reading lamp A to be assembled is transferred to the visual detection station, the second electric detection inserting mechanism 15 supplies power to the reading lamp A and communicates with the reading lamp A to enable the reading lamp A to be lightened, then the visual detection mechanism 16 detects whether the brightness and the gray scale of the lightening of the reading lamp A are qualified or not, the rotary table 2 rotates after the completion, the reading lamp A to be assembled is transferred to the PIN detection station, the second PIN detection mechanism 17 detects whether the PIN of the reading lamp A is intact or not, the offline manipulator 3 grabs the reading lamp A to the code scanning device 4 for scanning identification after the completion, and when the reading lamp A is a qualified product, the qualified reading lamp A is transferred to the qualified product offline component 5, after reading lamp A and being the defective products, transport unqualified reading lamp A to defective products recovery unit 6, at last accomplish back revolving stage 2 and rotate, empty anchor clamps rotate to waiting for the station.
Referring to fig. 2, the feeding mechanism 7 includes a feeding assembly and a feeding transfer assembly, which are both mounted on the device mounting platform 1b, the feeding assembly 7 includes a feeding plate 7a for placing a reading lamp a to be assembled and a feeding linear module 7b for driving the feeding plate 7a to translate along the Y-axis direction, the feeding linear module 7b is fixedly mounted on the device mounting platform 1b, the feeding transfer assembly includes a feeding gripper 7c for gripping the reading lamp a to be assembled, a feeding rotation module 7d for driving the feeding gripper 7c to rotate, a feeding Z-direction linear module 7e for driving the feeding rotation module 7d to lift along the Z-axis direction, a feeding Y-direction linear module 7f for driving the feeding Z-direction linear module 7e to translate along the Y-axis direction and a feeding X-direction linear module 7g for driving the feeding Y-direction linear module 7f to translate along the X-axis direction, the feeding X-direction linear module 7g is fixedly mounted on the device mounting platform 1b through a feeding transfer bracket 7h, and is disposed above the feeding linear module 7b in a manner, and a camera 8a vertical camera mounting platform 8a detects whether the feeding assembly is located above the feeding linear module, and a camera mounting platform 8a camera 8a vertical detection camera 8a detection end of the material mounting platform 1 b.
The empty feeding plate 7a is located at the feeding end of the feeding linear module 7b firstly, the reading lamp A to be assembled is transferred to the empty feeding plate 7a, the feeding plate 7a is conveyed to the discharging end of the feeding linear module 7b, the material detection camera 8a and the material detection light source 8b are started, when the reading lamp A to be assembled on the feeding plate 7a is not detected, the empty feeding plate 7a returns to the feeding end of the feeding linear module 7b, when the reading lamp A to be assembled on the feeding plate 7a is detected, the feeding gripper 7c transfers the reading lamp A to be assembled on the feeding plate 7a to the clamp of the turntable 2, and meanwhile, the empty feeding plate 7a returns to the feeding end of the feeding linear module 7 b. The whole structure is stable and reliable, the operation efficiency is high, the flexibility is good, and the situation that the feeding gripper 7c grabs empty can not occur.
Referring to fig. 3, the screw driving mechanism 9 includes an electric screwdriver 9b and a screw blowing device 9c both mounted on the screw driving bracket 9a, a screw driving Z-direction linear module 9d for driving the screw driving bracket 9a to ascend and descend along the Z-axis direction, a screw driving Y-direction linear module 9e for driving the screw driving Z-direction linear module 9d to translate along the Y-axis direction, and a screw driving X-direction linear module 9f for driving the screw driving Y-direction linear module 9e to translate along the X-axis direction, and the screw driving X-direction linear module 9f is fixedly mounted on the equipment mounting platform 1b through the screw driving mounting bracket 9 g.
The screw blowing device 9c blows screws to the reading lamp A, and then the electric screwdriver 9b screws the screws on the reading lamp A, so that the screw blowing device is simple, reliable, high in efficiency and good in flexibility.
Please refer to fig. 4, the first PIN detecting mechanism 10 includes a first PIN detecting camera 10a radially disposed along the turntable 2 and a first PIN detecting light source 10b adapted to the first PIN detecting camera 10a, the first PIN detecting camera 10a and the first PIN detecting light source 10b are both installed on a sliding table of the first PIN detecting linear module 10d through a first PIN detecting frame 10c, the first PIN detecting linear module 10d is fixedly installed on the equipment mounting platform 1b, the first PIN detecting linear module 10d drives a moving direction of the first PIN detecting camera 10a to be parallel to a tangent line of the turntable 2, the coding mechanism 11 includes a laser coding device 11a, a coding Z direction linear module 11b for driving the laser coding device 11a to ascend and descend along a Z axis direction, and a coding horizontal linear 11c for driving the coding Z direction linear module 11b to translate along a horizontal direction, the coding horizontal linear 11c is installed on the equipment mounting platform 1b through a rack 11d and is located above the first PIN detecting camera 10a, and the coding horizontal linear 11c extends in a tangent line of the turntable 2.
First PIN needle detects camera 10a and first PIN needle and detects light source 10b and start, detects whether the PIN needle of reading lamp A is intact, and simultaneously, laser coding device 11a laser prints out the two-dimensional code on reading lamp A's casing, and simple structure is reliable, and is efficient, and the flexibility is good to can ensure going on of follow-up procedure's stability.
Referring to fig. 5, the turning mechanism 12 includes a turning hand grip 12a for holding the reading lamp a, a turning rotation module 12b for driving the turning hand grip 12a to rotate, a turning Z-direction linear module 12c for driving the turning rotation module 12b to ascend and descend along the Z-axis direction, and a turning horizontal linear module 12d for driving the turning Z-direction linear module 12c to translate along the horizontal direction, wherein the turning horizontal linear module 12d is fixedly mounted on the equipment mounting platform 1b, and the extending direction of the turning horizontal linear module 12d is parallel to the tangent line of the turntable 2.
The overturning gripper 12a overturns the reading lamp A on the clamp, so that the structure is simple and reliable, the efficiency is high, and the flexibility is good.
Referring to fig. 6, the first electrical inspection plugging mechanism 13 includes a first electrical inspection device 13a for supplying power to and communicating with the reading lamp a and a first electrical inspection translation module 13b for driving the first electrical inspection device 13a to approach or leave the rotary table 2 along the radial direction of the rotary table 2, the first electrical inspection translation module 13b is fixedly mounted on the equipment mounting platform 1b through a first electrical inspection high support 13c, a plug 13a1 of the first electrical inspection device 13a extends along the radial direction of the rotary table 2 toward the direction approaching the rotary table 2, the touch mechanism 14 includes a touch manipulator 14a for touching a key of the reading lamp a and a touch jig storage rack 14b disposed beside the touch manipulator 14a, and both the touch manipulator 14a and the touch jig storage rack 14b can be fixedly mounted on the equipment mounting platform 1b, and the touch manipulator 14a can dismount the touch jig storage rack 14c on the touch jig storage rack 14b and can mount any touch jig 14c on the touch jig storage rack 14 b.
After the connector 13a1 of the first electrical detection device 13a is connected with the interface of the reading lamp a, the first electrical detection device 13a supplies power to the reading lamp a and detects whether the communication with the reading lamp a is normal, meanwhile, the touch manipulator 14a touches the key of the reading lamp a through the control touch jig 14c and detects the communication of the reading lamp a through the reading lamp a, and whether the key of the reading lamp a is normal is detected, so that the detection device is simple, reliable, high in efficiency and good in flexibility.
Referring to fig. 7, the second electrical inspection inserting mechanism 15 includes a second electrical inspection device 15a for supplying power to the reading lamp a and communicating with the reading lamp a, and a second electrical inspection translation module 15b for driving the second electrical inspection device 15a to move closer to or away from the turntable 2 along the radial direction of the turntable 2, the second electrical inspection translation module 15b is fixedly mounted on the equipment mounting platform 1b through a second electrical inspection high support 15c, the inserting head 15a1 of the second electrical inspection device 15a extends toward the direction close to the turntable 2 along the radial direction of the turntable 2, the visual inspection mechanism 16 includes a visual inspection camera 16a vertically disposed above the turntable 2 and a visual inspection light source 16b adapted to the visual inspection camera 16a, both the visual inspection camera 16a and the visual inspection light source 16b are mounted on a sliding table of the visual inspection straight line module 16d through the visual inspection support 16c, the visual inspection straight line module 16d drives the movement direction of the visual inspection camera 16a to be parallel to the tangent line of the turntable 2, and the visual inspection straight line module 16d is mounted on the second electrical inspection translation module 15b through a visual inspection mounting bracket 16 e.
After the plug-in connector 15a1 of the second electrical inspection device 15a is connected with the interface of the reading lamp a, the second electrical inspection device 15a supplies power to the reading lamp a and communicates with the reading lamp a to light the reading lamp a, then the visual inspection camera 16a and the visual inspection light source 16b are started to detect whether the brightness and the gray scale of the lighting of the reading lamp a are qualified or not, and the method is simple, reliable, high in efficiency and good in flexibility.
Please refer to fig. 8, the second PIN detecting mechanism 17 includes a second PIN detecting camera 17a disposed along the radial direction of the turntable 2 and a second PIN detecting light source 17b adapted to the second PIN detecting camera 17a, the second PIN detecting camera 17a and the second PIN detecting light source 17b are both installed on the sliding platform of the second PIN detecting straight line module 17d through the second PIN detecting frame 17c, the second PIN detecting straight line module 17d is fixedly installed on the equipment installing platform 1b, and the second PIN detecting straight line module 17d drives the moving direction of the second PIN detecting camera 17a to be parallel to the tangent line of the turntable 2.
Please refer to fig. 9 and 10, the defective product recycling assembly 6 includes a defective product channel 6a, a sorting and transferring module 6b and a sorting and collecting module 6c sequentially installed on the base 1 from top to bottom, the sorting and collecting module 6c includes a plurality of defective product collecting boxes 6c1 installed on the base 1 side by side along the horizontal direction, wherein the sorting and transferring module 6b is used for transferring the reading lamp a conveyed from the defective product channel 6a to the corresponding defective product collecting box 6c1 according to the identity information and the defective type scanned and identified by the code scanning device 4.
Therefore, through designing the brand-new defective products recycling assembly 6, the reading lamp a conveyed by the defective products channel is transferred to the corresponding defective products collecting box 6c1 through the classified transferring module 6b, so that the reading lamp a is transferred to a fixed position when the offline manipulator 3 is not only the offline qualified reading lamp a but also the offline unqualified reading lamp a, namely: the qualified reading lamp A is transferred to the qualified product offline component 5, the unqualified reading lamp A is transferred to the unqualified product channel 6a, the distance is fixed, the beat is very stable, the influence on the integral beat of the reading lamp automatic assembly system is eliminated, and the integral assembly efficiency of the reading lamp automatic assembly system is improved by improving the offline efficiency.
Please refer to fig. 9, the defective product channel 6a, the turntable 2, the offline manipulator 3, the code scanning device 4 and the qualified product offline assembly 5 are all installed on the upper surface of the device installation platform 1b, a first blanking hole 1b1 communicated with the lower end of the defective product channel 6a is formed in the device installation platform 1b, a defective product box placing platform 1a1 is arranged on a side plate of the bottom cabinet 1a, each defective product collecting box 6c1 is arranged on the defective product box placing platform 1a1 side by side along the horizontal direction, and the classifying and transferring module 6b is installed on the lower surface of the device installation platform 1b and can receive the reading lamp a falling from the first blanking hole 1b1 and then transfer the reading lamp a to the corresponding defective product collecting box 6c 1. Namely: the mechanical hand 3 of inserting the production line throws into defective products passageway 6a with unqualified reading lamp A, and unqualified reading lamp A is caught by categorised transportation module 6b after falling out from first blanking hole 1b1 at last, transports to the defective products that corresponds by categorised transportation module 6b again and collects in the box 6c1, and is reliable and stable, easily realizes.
Referring to fig. 11 and 12, the sorting transfer module 6b includes an upper mounting plate 6b1 of the transfer module fixedly mounted on the lower surface of the device mounting platform 1b, a first slide rail 6b2 fixedly mounted on the lower surface of the upper mounting plate 6b1 of the transfer module along the arrangement direction of the defective product collecting boxes 6c1, a lower mounting plate 6b3 of the transfer module fixedly mounted on a sliding table of the first slide rail 6b2, a lead screw 6b4 parallel to the first slide rail 6b2, a lead screw motor 6b5 for driving the lead screw 6b4 to rotate, and a lead screw nut 6b6 forming a lead screw nut kinematic pair with the lead screw 6b4, the lead screw motor 6b5 is fixedly mounted on the upper mounting plate 6b1 of the transfer module, the lead screw nut 6b6 is fixedly connected with the lower mounting plate 6b3 of the transfer module through a nut connecting seat 6b7, a second blanking hole 6b31 is formed in the lower mounting plate 6b3 of the transfer module, a connecting plate 6b8 of the lower mounting plate 6b3 of the transfer module is vertically mounted with a second blanking hole 6b8 located above the second blanking hole 6b31, and a second blanking hole 31 can be opened or a second blanking hole 31 for controlling the blanking box 6b to move back and forth through the second blanking hole 6b1, and forth of the blanking motor 6b 1.
The motor shaft of the lead screw motor 6b5 drives the lead screw 6b4 to rotate, so that the lead screw nut 6b6 drives the lower mounting plate 6b3 of the transfer module to translate along the arrangement direction of each defective product collection box 6c1 (to slide back and forth on the first slide rail 6b 2) through the nut connecting seat 6b7, and after the mounting plate is in place, the unqualified reading lamp A can fall into the corresponding defective product collection box 6c1 from the second blanking hole 6b31 through the control of the blanking hole opening and closing sleeve piece 6b 9.
Wherein, the material receiving barrel 6b8 and the defective product channel 6a are both of a cylindrical structure, and are simple and reliable. And, spacing support 6b71 is installed to one side of nut connecting seat 6b7, installs two spacing seats of maximum displacement 6b11 with spacing support 6b71 looks adaptation on the transport module upper mounting panel 6b1, through the cooperation of spacing support 6b71 and two spacing seats of maximum displacement 6b11, can the maximum displacement of two directions of spacing nut connecting seat 6b7, and is simple reliable.
Further, the blanking hole opening and closing kit 6b9 includes a second slide rail 6b91 and a baffle driving cylinder 6b92 which are installed in parallel on the lower surface of the lower mounting plate 6b3 of the transfer module, and a workpiece baffle 6b93 which is fixedly installed on a sliding table of the second slide rail 6b91, wherein the workpiece baffle 6b93 is connected with a piston rod of the baffle driving cylinder 6b92 through a cylinder connecting block 6b94, and can be driven by the baffle driving cylinder 6b92 to open or block the second blanking hole 6b31.
The piston rod of the baffle driving cylinder 6b92 pulls or pushes the cylinder connecting block 6b94, so that the workpiece baffle 6b93 can be driven to slide back and forth on the second slide rail 6b91, and the workpiece baffle 6b93 can be controlled to open or shield the second blanking hole 6b31. When the workpiece baffle 6b93 blocks the second blanking hole 6b31, the unqualified reading lamp a falling into the defective product collecting box 6c1 is placed on the workpiece baffle 6b93, so that the transportation can be performed; when the blanking hole opening and closing kit 6b9 is moved to the set position, the work shutter 6b93 is opened, and the defective reading lamp a falls into the corresponding defective product collecting box 6c1 from the second blanking hole 6b31.
Referring to fig. 13, a small opening and closing door 6c11 is installed on one side of the defective product collecting box 6c1 close to the adjacent side plate of the bottom cabinet 1a, so as to facilitate taking out the unqualified reading lamp a. Moreover, the small door opening hole 6c12 convenient for hand digging is formed in the small taking and placing door 6c11, so that a door handle is not needed to be installed, and the cost is saved.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Finally, it should be noted that the above description is only a preferred embodiment of the present invention, and those skilled in the art can make various similar representations without departing from the spirit and the scope of the present invention.
Claims (10)
1. The utility model provides a reading lamp automatic assembly system, includes the base and installs the revolving stage at the base top, its characterized in that: the base is provided with a waiting station, a feeding station, a screw beating station, a detection code beating station, a turning station, an electric detection station, a visual detection station and a PIN detection station which are annularly and sequentially distributed around the rotary table;
the feeding station is provided with a feeding mechanism for transferring the reading lamp to be assembled to the rotary table and a material detection mechanism for detecting whether the reading lamp to be assembled is arranged on the feeding mechanism;
the screwing station is provided with a screwing mechanism for screwing the reading lamp;
the detection coding station is provided with a first PIN detection mechanism for detecting whether a PIN of the reading lamp is complete or not and a coding mechanism for coding the reading lamp;
the overturning station is provided with an overturning mechanism for overturning the reading lamp;
the electric detection station is provided with a first electric detection inserting mechanism for supplying power to the reading lamp and communicating with the reading lamp and a touch mechanism for touching the button of the reading lamp;
the visual detection station is provided with a second electrical detection inserting mechanism for supplying power to the reading lamp and communicating with the reading lamp and a visual detection mechanism for detecting whether the lighting brightness and the gray scale of the reading lamp are qualified or not;
the PIN detection station is provided with a second PIN detection mechanism for detecting whether the PIN of the reading lamp is good or not;
reading lamp automatic assembly system is still including categorised mechanism of inserting production line, and this categorised mechanism of inserting production line is including setting up the mechanical hand of inserting production line between visual detection mechanism and second PIN needle detection mechanism, sweep a yard equipment, qualified products subassembly and defective products recovery subassembly down, the mechanical hand of inserting production line is used for grabbing the reading lamp that detects the completion by second PIN needle detection mechanism and is given to sweep yard equipment scanning identification to transport qualified reading lamp to qualified products subassembly, unqualified reading lamp of inserting production line and transport to defective products recovery subassembly.
2. The automatic reading lamp assembling system of claim 1, wherein: the feeding mechanism comprises a feeding assembly and a feeding transfer assembly, the feeding assembly comprises a feeding plate used for placing a reading lamp to be assembled and a feeding linear module used for driving the feeding plate to translate along the Y-axis direction, the feeding linear module is fixedly mounted at the top of the base, the feeding transfer assembly comprises a feeding gripper used for clamping the reading lamp to be assembled, a feeding rotating module used for driving the feeding gripper to rotate, a feeding Z-direction linear module used for driving the feeding rotating module to lift along the Z-axis direction, a feeding Y-direction linear module used for driving the feeding Z-direction linear module to translate along the Y-axis direction and a feeding X-direction linear module used for driving the feeding Y-direction linear module to translate along the X-axis direction, the feeding X-direction linear module is fixedly mounted at the top of the base through a feeding transfer support and is arranged above the feeding linear module in a crossing mode, the material detection mechanism comprises a material detection camera vertically arranged right above a feeding linear blanking end and a material detection light source matched with the material detection camera, the material detection camera and the material detection camera are mounted at the top of the feeding linear module, and are used for detecting whether the feeding lamp to be assembled on the feeding linear module, and whether the feeding linear module is located at the top of the reading cabinet.
3. The automatic reading lamp assembling system of claim 1, wherein: beat screw mechanism including all installing the electronic screwdriver on beating the screw support with blow the screw device, be used for driving to beat screw support along the screw Z of Z axle direction going up and down to sharp module, be used for driving to beat screw Z to sharp module along the screw Y of beating of Y axle direction translation to sharp module and be used for beating screw Y to sharp module along the screw X of beating of X axle direction translation to sharp module, beat screw X through beating screw mounting bracket fixed mounting at the top of base to sharp module.
4. The automatic reading lamp assembling system of claim 1, wherein: first PIN needle detection mechanism includes along the radial first PIN needle detection camera that sets up of revolving stage and with the first PIN needle detection light source of first PIN needle detection camera looks adaptation, first PIN needle detection camera and first PIN needle detection light source all install on the slip table of first PIN needle detection sharp module through first PIN needle detection frame, first PIN needle detection sharp module fixed mounting is at the top of base, and first PIN needle detection sharp module drives the moving direction of first PIN needle detection camera and is parallel with the tangent line of revolving stage, beat the ink recorder and include that laser beats the ink recorder, be used for driving the laser and beat the ink recorder and go up and down to sharp module and be used for driving to beat the horizontal straight line module of code Z to the translation of sharp module along the horizontal direction, beat the horizontal straight line module of code and pass through the rack mount at the top of base to be located the top of first PIN needle detection sharp module, and the extending direction of the horizontal straight line module of code is parallel with the tangent line of revolving stage.
5. The automatic reading lamp assembling system of claim 1, wherein: the turnover mechanism comprises a turnover gripper used for clamping the reading lamp, a turnover rotating module used for driving the turnover gripper to rotate, a turnover Z-direction straight line module used for driving the turnover rotating module to ascend and descend along the Z-axis direction, and a turnover horizontal straight line module used for driving the turnover Z-direction straight line module to translate along the horizontal direction, wherein the turnover horizontal straight line module is fixedly arranged at the top of the base, and the extension direction of the turnover horizontal straight line module is parallel to the tangent line of the turntable.
6. The automatic reading lamp assembling system of claim 1, wherein: first electricity is examined grafting mechanism including being used for to the reading lamp power supply and with the first electricity of reading lamp communication examine the device and be used for driving first electricity examine the device along the revolving stage radially be close to or keep away from the first electricity of revolving stage and examine the translation module, first electricity is examined translation module and is increased support fixed mounting at the top of base through first electricity, the bayonet joint of first electricity examination device extends along the radial orientation of revolving stage towards the direction of being close to the revolving stage, touch mechanism is including the touch manipulator who is used for touching the reading lamp button and the touch tool storage rack of setting by the touch manipulator, the equal fixed mounting of touch manipulator and touch tool storage rack is at the top of base, touch manipulator can enough unload the touch tool on the touch tool storage rack, can load onto arbitrary touch tool on the touch tool storage rack again.
7. The automatic reading lamp assembling system of claim 1, wherein: the second electricity is examined grafting mechanism including being used for to reading lamp power supply and with the second electricity of reading lamp communication examine the device and be used for driving the second electricity examine the device along the revolving stage radially be close to or keep away from the second electricity of revolving stage and examine the translation module, the second electricity is examined the translation module and is increased support fixed mounting at the top of base through the second electricity, the bayonet joint of second electricity examine the device extends along the radial orientation that is close to the revolving stage of revolving stage, visual detection mechanism include vertical setting in the visual detection camera of revolving stage top and with the visual detection light source of visual detection camera looks adaptation, visual detection camera and visual detection light source all install on the slip table of visual detection sharp module through the visual detection support, the visual detection sharp module drives the moving direction of visual detection camera and the tangent line parallel of revolving stage, the visual detection sharp module is installed in the top of second electricity through the visual detection mounting bracket.
8. The automatic reading lamp assembling system of claim 1, wherein: second PIN needle detection mechanism includes along the radial second PIN needle detection camera that sets up of revolving stage and with the second PIN needle detection light source of second PIN needle detection camera looks adaptation, second PIN needle detection camera and second PIN needle detection light source all install on the slip table of second PIN needle detection straight line module through second PIN needle detection frame, second PIN needle detection straight line module fixed mounting is at the top of base, and second PIN needle detection straight line module drives the moving direction that second PIN needle detected the camera and is parallel with the tangent line of revolving stage.
9. The automatic reading lamp assembling system of claim 1, wherein: qualified product line assembly that rolls off includes the conveyer belt support of fixed mounting at the base top and installs the electronic conveyer belt on the conveyer belt support.
10. The automatic reading lamp assembling system of claim 1 or 9, wherein: sweep a yard equipment fixed mounting at the top of base, qualified products line component and defective products recovery module are located the both sides of sweeping yard equipment respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222650074.2U CN218426812U (en) | 2022-10-09 | 2022-10-09 | Automatic assembly system for reading lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222650074.2U CN218426812U (en) | 2022-10-09 | 2022-10-09 | Automatic assembly system for reading lamp |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218426812U true CN218426812U (en) | 2023-02-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222650074.2U Active CN218426812U (en) | 2022-10-09 | 2022-10-09 | Automatic assembly system for reading lamp |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218426812U (en) |
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2022
- 2022-10-09 CN CN202222650074.2U patent/CN218426812U/en active Active
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