CN214477057U

CN214477057U - Full-automatic assembly test machine of car brake switch

Info

Publication number: CN214477057U
Application number: CN202120961166.5U
Authority: CN
Inventors: 张猛
Original assignee: Dongguan Hanchu Automation Technology Co ltd
Current assignee: Dongguan Hanchu Automation Technology Co ltd
Priority date: 2021-05-07
Filing date: 2021-05-07
Publication date: 2021-10-22
Anticipated expiration: 2031-05-07

Abstract

The utility model discloses a full-automatic assembly test machine for automobile brake switches, wherein a disc type rotary workbench and a tank chain type rotary workbench are arranged on a frame, a plastic shell automatic feeder, a metal terminal flexible feeder, an automatic riveting press, a first turnover mechanism and a first CCD detection mechanism are arranged beside the disc type rotary workbench on the frame; the frame is installed shell automatic feeding ware, automatic oiling machine structure, second CCD detection mechanism, spring kludge, upper cover automatic feeding ware, actuates round pin automatic feeding ware, second tilting mechanism, automatic test component, the automatic feeding ware of hasp, automatic discharge assembly in tank chain rotary worktable side, and the frame installs transfer transport mechanism between disc type rotary worktable and tank chain rotary worktable. Through the structure design, the utility model discloses can realize car brake switch equipment test operation automatically and high-efficiently, structural design is novel, overall arrangement is compact reasonable, degree of automation is high, work efficiency is high.

Description

Full-automatic assembly test machine of car brake switch

Technical Field

The utility model relates to an automation equipment technical field especially relates to a full-automatic equipment test machine of car brake switch.

Background

With the rapid development of economy, automobiles become important vehicles which are indispensable in people's lives; the automobile with the rapidly increased number enriches the lives of people, but brings huge hidden dangers to people. The light system of the automobile is helpful for a driver to inform people who warn the outside in time to make correct judgment; the automobile brake switch is generally arranged on an automobile brake pedal mechanism, the treading stroke of the brake pedal is different, and the display effect of the tail lamp is also different.

It should be noted that the existing production process of the automobile brake switch has the following defects, specifically:

1. each flow of the product process is in a single jig production mode, and large-scale efficient production cannot be realized;

2. the single jig cannot maintain the optimal equipment layout, the product needs to be transported and transferred manually in the production process, and the production process of manual intervention is easily affected by human errors;

3. manual production can not realize fast switch over material number, needs numerous auxiliary fixtures and can not intelligent mistake proofing, and the fixture needs extra factory building area to deposit and manpower maintenance. Time and labor are wasted, and potential quality hazards exist.

In order to ensure the reliable and consistent switching stroke and operation force of the automobile brake switch, stable, reliable and high-performance equipment is required to be produced in batches.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to prior art not enough and provide a full-automatic equipment test machine of automobile brake switch, this full-automatic equipment test machine of automobile brake switch can realize automobile brake switch equipment test operation automatically and high-efficiently, and this full-automatic equipment test machine of automobile brake switch structural design is novel, overall arrangement is compact reasonable, degree of automation is high, work efficiency is high, and can guarantee automobile brake switch's stable quality reliability effectively.

In order to achieve the above purpose, the present invention is achieved by the following technical solutions.

A full-automatic assembling and testing machine for an automobile brake switch comprises a rack, wherein the rack is provided with a disc type rotary workbench and a tank chain type rotary workbench located beside the disc type rotary workbench, the disc type rotary workbench comprises a movable disc and a direct-drive rotary motor which are respectively arranged on the rack, the power output end of the direct-drive rotary motor is connected with the middle position of the movable disc, and the edge part of the movable disc is provided with disc carrying seats which are uniformly distributed at intervals in a circumferential ring shape;

the tank chain type rotary worktable comprises a tank chain driving motor and a conveying tank chain, wherein the tank chain driving motor and the conveying tank chain are respectively arranged on the rack and are in a closed loop shape;

the disc type rotary workbench is provided with a plastic shell feeding station, a metal terminal feeding station, an automatic riveting station, a first overturning station, a first detection station and a disc discharging station which are sequentially arranged along the rotation direction of the movable disc, wherein a plastic shell automatic feeder is arranged on the plastic shell feeding station of the rack, a metal terminal flexible feeder is arranged on the metal terminal feeding station of the rack, an automatic riveting machine is arranged on the automatic riveting station of the rack, a first overturning mechanism is arranged on the first overturning station of the rack, and a first CCD detection mechanism is arranged on the first detection station of the rack;

the tank chain type rotary worktable is provided with a shell feeding station, an automatic oiling station, a second CCD detection station, a spring assembling station, a transfer conveying station, an upper cover feeding station, an actuating pin feeding station, a second overturning station, an automatic testing station, a lock catch feeding station and an automatic discharging station which are sequentially arranged at intervals along the moving direction of a conveying tank chain, a shell automatic feeder is arranged on a frame at the shell feeding station, an automatic oiling mechanism is arranged on the frame at the automatic oiling station, a second CCD detection mechanism is arranged on the frame at the second CCD detection station, a spring assembling machine is arranged on the frame at the spring assembling station, a transfer conveying mechanism is arranged between a disc discharging station of a disc type rotary worktable and the transfer conveying station of the tank chain type rotary worktable, an upper cover automatic feeder is arranged on the frame at the upper cover feeding station, an actuating pin automatic feeder is arranged on the frame at the actuating pin feeding station, the frame is provided with a second turnover mechanism at a second turnover station, the frame is provided with an automatic test assembly at an automatic test station, the frame is provided with a lock catch automatic feeding device at a lock catch feeding station, and the frame is provided with an automatic discharge assembly at an automatic discharge station.

The automatic plastic shell feeder, the automatic upper cover feeder, the automatic actuating pin feeder and the automatic latch feeder respectively comprise a feeding vibration disc and a feeding transfer mechanism positioned beside the feeding vibration disc, a feeding guide rail is arranged between the feeding vibration disc and the feeding transfer mechanism, a linear vibrator is arranged below the feeding guide rail, the feeding guide rail is arranged at the upper end part of the linear vibrator, the feeding vibration disc and the linear vibrator are respectively arranged on the frame, and the feeding guide rail is provided with a feeding guide groove in butt joint communication with a discharge port of the feeding vibration disc;

the feeding and transferring mechanism comprises a feeding and transferring mounting frame which is screwed on the rack, the upper end part of the feeding and transferring mounting frame is provided with a feeding and transferring X-axis linear module which horizontally moves, the driving end of the feeding and transferring X-axis linear module is provided with a feeding and transferring Z-axis linear module which vertically moves, the driving end of the feeding and transferring Z-axis linear module is provided with a feeding and transferring rotary cylinder, and the driving end of the feeding and transferring rotary cylinder is provided with a feeding and transferring clamping gas claw.

The flexible feeder comprises a rack, a flexible vibrating disk, a manipulator mounting seat, a four-axis manipulator and a metal terminal sucker, wherein the flexible vibrating disk is arranged on the rack respectively;

the frame is still installed the camera mounting bracket in the side of flexible vibration dish, and the terminal that is located directly over the flexible vibration dish is installed to the upper end of camera mounting bracket and is detected the CCD camera.

The first turnover mechanism and the second turnover mechanism are respectively installed on the turnover installation frame of the rack, a horizontal turnover X-axis linear module is installed at the upper end of the turnover installation frame, a vertical turnover Z-axis linear module is installed at the driving end of the turnover X-axis linear module, a turnover rotary cylinder is installed at the driving end of the turnover Z-axis linear module, and a turnover clamping gas claw is installed at the driving end of the turnover rotary cylinder.

The first CCD detection mechanism comprises a first CCD mounting frame arranged on the rack, a camera driving linear module moving up and down is arranged at the upper end of the first CCD mounting frame, a first camera mounting seat is arranged at the driving end of the camera driving linear module, and a first CCD camera is arranged on the first camera mounting seat.

Wherein, automatic fat liquoring mechanism including install in the fat liquoring mounting bracket of frame, the fat liquoring X axis nature module of horizontal action is installed to the upper end of fat liquoring mounting bracket, and the fat liquoring Z axis nature module of upper and lower action is installed to the drive end of fat liquoring X axis nature module, and the fat liquoring valve mount pad has been installed to the drive end of fat liquoring Z axis nature module, and automatic oil spreading valve has been installed to the fat liquoring valve mount pad.

The second CCD detection mechanism comprises a second CCD mounting frame arranged on the frame, and a second CCD camera is arranged at the upper end of the second CCD mounting frame.

Wherein, transfer transport mechanism including install in the frame and be located the disc type swivel work head with the transfer transport mounting bracket between the tank chain swivel work head, the transfer transport X axis nature module of horizontal action is installed to the upper end of transfer transport mounting bracket, and the transfer transport Z axis nature module of upper and lower action is installed to the drive end of transfer transport X axis nature module, and the transfer transport gas claw is installed to the drive end of transfer transport Z axis nature module.

The automatic testing assembly comprises a sensor testing mechanism and a power-on testing mechanism positioned below the sensor testing mechanism;

the sensor testing mechanism comprises a sensor testing mounting frame arranged on the rack, a sensor testing Z-axis linear module moves up and down at the upper end of the sensor testing mounting frame, a force sensor is arranged at the driving end of the sensor testing Z-axis linear module, and a displacement sensor which is vertically arranged is arranged at the sensing end of the force sensor;

the electrification testing mechanism comprises an electrification testing mounting frame arranged on the rack, an electrification testing Z-axis linear module moving up and down is arranged at the upper end of the electrification testing mounting frame, an electrification testing rotary cylinder is arranged at the driving end of the electrification testing Z-axis linear module, and an electric tester is arranged at the driving end of the electrification testing rotary cylinder.

The automatic discharge assembly comprises an automatic discharge mounting frame arranged on the rack, the automatic discharge mounting frame is provided with a laser code printer, a visual code reader, a discharge clamping mechanism and a discharge conveying belt which are sequentially arranged, the discharge clamping mechanism comprises a discharge clamping X-axis linear module which horizontally moves, a discharge clamping Z-axis linear module which vertically moves is arranged at the drive end of the discharge clamping X-axis linear module, and a discharge clamping air claw is arranged at the drive end of the discharge clamping Z-axis linear module.

The utility model has the advantages that: the utility model discloses a full-automatic assembly test machine of automobile brake switch, it includes the frame, the frame is installed disc type swivel work head, is located the tank chain rotary table of disc type swivel work head side, disc type swivel work head is including installing respectively in the movable disc of frame, directly driving the rotary motor, the power take off end that directly drives the rotary motor is connected with the intermediate position of movable disc, the edge part of movable disc is installed and is shown the annular even interval distribution's of circumference disc and carry the seat; the tank chain type rotary worktable comprises a tank chain driving motor and a conveying tank chain, wherein the tank chain driving motor and the conveying tank chain are respectively arranged on the rack and are in a closed loop shape; the disc type rotary workbench is provided with a plastic shell feeding station, a metal terminal feeding station, an automatic riveting station, a first overturning station, a first detection station and a disc discharging station which are sequentially arranged along the rotation direction of the movable disc, wherein a plastic shell automatic feeder is arranged on the plastic shell feeding station of the rack, a metal terminal flexible feeder is arranged on the metal terminal feeding station of the rack, an automatic riveting machine is arranged on the automatic riveting station of the rack, a first overturning mechanism is arranged on the first overturning station of the rack, and a first CCD detection mechanism is arranged on the first detection station of the rack; the tank chain type rotary worktable is provided with a shell feeding station, an automatic oiling station, a second CCD detection station, a spring assembling station, a transfer conveying station, an upper cover feeding station, an actuating pin feeding station, a second overturning station, an automatic testing station, a lock catch feeding station and an automatic discharging station which are sequentially arranged at intervals along the moving direction of a conveying tank chain, a shell automatic feeder is arranged on a frame at the shell feeding station, an automatic oiling mechanism is arranged on the frame at the automatic oiling station, a second CCD detection mechanism is arranged on the frame at the second CCD detection station, a spring assembling machine is arranged on the frame at the spring assembling station, a transfer conveying mechanism is arranged between a disc discharging station of a disc type rotary worktable and the transfer conveying station of the tank chain type rotary worktable, an upper cover automatic feeder is arranged on the frame at the upper cover feeding station, an actuating pin automatic feeder is arranged on the frame at the actuating pin feeding station, the frame is provided with a second turnover mechanism at a second turnover station, the frame is provided with an automatic test assembly at an automatic test station, the frame is provided with a lock catch automatic feeding device at a lock catch feeding station, and the frame is provided with an automatic discharge assembly at an automatic discharge station. Through the structure design, the utility model discloses can realize automobile brake switch equipment test operation automatically and high-efficiently, and have that structural design is novel, overall arrangement is compact reasonable, degree of automation is high, advantage that work efficiency is high, and can guarantee automobile brake switch's stable quality reliability effectively.

Drawings

The invention will be further described with reference to the drawings, but the embodiments in the drawings do not constitute any limitation of the invention.

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural diagram of the disc type rotary worktable of the present invention.

Figure 3 is the utility model discloses a tank chain rotary worktable's structural schematic.

Fig. 4 is a schematic structural view of the automatic feeder of the present invention.

Fig. 5 is a partial structural view of fig. 4.

Fig. 6 is a schematic structural diagram of the metal terminal flexible feeder of the present invention.

Fig. 7 is a schematic structural diagram of the turnover mechanism of the present invention.

Fig. 8 is a schematic structural diagram of the first CCD detection mechanism of the present invention.

Fig. 9 is a schematic structural view of the transfer and transportation mechanism of the present invention.

Fig. 10 is a schematic structural diagram of an automatic oiling mechanism of the present invention.

Fig. 11 is a schematic structural diagram of the second CCD detection mechanism of the present invention.

Fig. 12 is a schematic structural diagram of the automatic test assembly of the present invention.

Fig. 13 is a schematic structural view of the automatic discharging assembly of the present invention.

Fig. 1 to 13 include:

1-frame 2-disc type rotary working table

21-movable disc 22-disc carrier

3-tank chain type rotary worktable 31-tank chain driving motor

32-conveying tank chain 33-tank chain carrier seat

41-plastic case automatic feeder 42-shell automatic feeder

43 automatic feeder for upper cover 44 automatic feeder for actuating pin

45-locking automatic feeder 461-feeding vibrating disk

462-feeding transfer mechanism 4621-feeding transfer mounting rack

4622X-axis linear module for feeding and transferring

4623 feeding and transferring Z-axis linear module

4624-feeding transfer rotary cylinder 4625-feeding transfer clamping gas claw

463-feeding guide rail 464-straight vibration device

5-Flexible feeder with Metal terminal 51-Flexible vibrating disk

52-manipulator mounting base 53-four-shaft manipulator

54-metal terminal suction cup 55-camera mounting rack

56-terminal detection CCD camera 6-automatic riveting press

71-first turnover mechanism 72-second turnover mechanism

731-overturning mounting rack 732-overturning X-axis linear module

733 overturning Z-axis linear module 734 overturning rotary cylinder

735-overturning clamping pneumatic claw 81-first CCD detection mechanism

811-first CCD mounting 812-Camera drive Linear Module

813-first camera mount 814-first CCD camera

82-second CCD detection mechanism 821-second CCD mounting rack

822-second CCD camera 9-automatic oiling mechanism

91-oiling mounting frame 92-oiling X-axis linear module

93-oiling Z-axis linear module 94-oiling valve mounting seat

95-automatic oil coating valve 10-spring assembling machine

11-transfer mechanism 111-transfer mounting frame

112-transfer X-axis linear module 113-transfer Z-axis linear module

114-transfer carrying clamping gas claw 12-automatic testing component

121-sensor testing mechanism 1211-sensor testing mounting frame

1212-Z-axis linear module for sensor test

1213 force sensor 1214 Displacement sensor

122-electrifying test mechanism 1221-electrifying test mounting frame

1222Z-axis linear module for power-on test

1223-electrified test Rotary Cylinder 1224-Electrical tester

13-automatic discharge Assembly 131-automatic discharge mounting frame

132-laser code printer 133-visual code reader

134-discharge clamping mechanism 1341-discharge clamping X-axis linear module

1342-discharge clamping Z-axis linear module 1343-discharge clamping air claw

135 — discharge conveyor.

Detailed Description

The present invention will be described with reference to specific embodiments.

As shown in figure 1, a full-automatic assembling and testing machine for an automobile brake switch comprises a frame 1, wherein a disc type rotary worktable 2 and a tank chain type rotary worktable 3 positioned beside the disc type rotary worktable 2 are arranged on the frame 1.

As shown in fig. 2, the disc type rotary worktable 2 includes a movable disc 21 and a direct-drive rotary motor respectively mounted on the frame 1, a power output end of the direct-drive rotary motor is connected with a middle position of the movable disc 21, and disc carrying seats 22 uniformly distributed at intervals in a circumferential ring shape are mounted on an edge portion of the movable disc 21.

Further, as shown in fig. 3, the tank chain type rotary worktable 3 includes a tank chain driving motor 31 respectively installed in the frame 1, a conveying tank chain 32 in a closed loop shape, the tank chain driving motor 31 is in driving connection with the conveying tank chain 32, and the conveying tank chain 32 is provided with a tank chain carrier 33 arranged along the conveying tank chain 32 at intervals in sequence.

Furthermore, the disc type rotary worktable 2 is provided with a plastic shell feeding station, a metal terminal feeding station, an automatic riveting station, a first overturning station, a first detecting station and a disc discharging station which are sequentially arranged along the rotation direction of the movable disc 21, the frame 1 is provided with a plastic shell automatic feeding device 41 on the plastic shell feeding station, the frame 1 is provided with a metal terminal flexible feeding device 5 on the metal terminal feeding station, the frame 1 is provided with an automatic riveting machine 6 on the automatic riveting station, the frame 1 is provided with a first overturning mechanism 71 on the first overturning station, and the frame 1 is provided with a first CCD detecting mechanism 81 on the first detecting station.

In addition, the tank chain type rotary worktable 3 is provided with a shell feeding station, an automatic oiling station, a second CCD detection station, a spring assembling station, a transfer carrying station, an upper cover feeding station, an actuating pin feeding station, a second overturning station, an automatic testing station, a lock catch feeding station and an automatic discharging station which are sequentially arranged at intervals along the moving direction of the conveying tank chain 32, a frame 1 is provided with a shell automatic feeding device 42 at the shell feeding station, a frame 1 is provided with an automatic oiling mechanism 9 at the automatic oiling station, the frame 1 is provided with a second CCD detection mechanism 82 at the second CCD detection station, the frame 1 is provided with a spring assembling device 10 at the spring assembling station, the frame 1 is provided with a transfer carrying mechanism 11 between a disc blanking station of the disc type rotary worktable 2 and the transfer carrying station of the tank chain type rotary worktable 3, the frame 1 is provided with an upper cover automatic feeding device 43 at the upper cover feeding station, the automatic loading device 44 for the actuating pin is arranged on the feeding station of the actuating pin of the frame 1, the second turnover mechanism 72 is arranged on the second turnover station of the frame 1, the automatic testing component 12 is arranged on the automatic testing station of the frame 1, the automatic loading device 45 for the lock catch is arranged on the feeding station of the lock catch of the frame 1, and the automatic discharging component 13 is arranged on the automatic discharging station of the frame 1.

In the working process of the utility model, the direct-drive rotary motor drives the movable disc 21 to intermittently rotate, and the disc carrier seat 22 arranged on the edge part of the movable disc 21 synchronously rotates along with the movable disc 21; when the disc carrier seat 22 rotates to a plastic shell loading station along with the movable disc 21, the plastic shell automatic feeder 41 places the plastic shell into the disc carrier seat 22 positioned at the plastic shell station so as to complete the plastic shell loading process; when the disc carrier seat 22 with the plastic shell is rotated to a metal terminal feeding station along with the movable disc 21, the metal terminal flexible feeder 5 places the metal terminal into the disc carrier seat 22 loaded with the plastic shell; when the disc carrier seat 22 with the plastic shell and the metal terminal is rotated to the automatic riveting station along with the movable disc 21, the automatic riveting machine 6 performs riveting working procedures on the metal terminal and the plastic shell in the disc carrier seat 22 until the metal terminal is riveted to a proper position of the plastic shell; when the disc carrier seat 22 loaded with the metal terminal and the plastic housing after the riveting process rotates to the first turnover station along with the movable disc 21, the first turnover mechanism 71 turns over the plastic housing with the riveted metal terminal for 180 degrees and then puts the original disc carrier seat 22 back; when the turned plastic housing rotates to the first detection station along with the movable disc 21, the first CCD detection mechanism 81 performs precise size detection on the plastic housing turned 180 degrees inside the carrier seat from top to bottom, the transfer and transportation mechanism 11 transfers and transports the OK-detected product, and the transfer and transportation mechanism 11 takes out the OK-detected product from the disc carrier seat 22.

For the tank chain type rotary worktable 3 of the utility model, during operation, the tank chain driving motor 31 rotates step by step, so as to make the conveying tank chain 32 move step by step; when the empty tank chain carrier 33 moves to the shell loading station along with the conveying tank chain 32, the shell automatic loader 42 loads the shell into the tank chain carrier 33; when the tank chain carrier seat 33 with the shell is moved to the automatic oiling station along with the conveying tank chain 32, the automatic oiling mechanism 9 performs oiling operation on the sliding groove part of the shell; when the shell subjected to the oiling process moves to a second detection station along with the conveying tank chain 32, the second CCD detection mechanism 82 detects the shell subjected to oiling; when the oiled and detected casing moves to a spring assembling station along with the conveying tank chain 32, the spring assembling machine 10 installs the spring into the casing; when the shell provided with the spring is transferred to a transfer carrying station along with the conveying tank chain 32, the transfer carrying mechanism 11 places the plastic shell structure of the disc type rotary workbench 2 on the tank chain carrying seat 33 so as to realize the assembly of the plastic shell riveted with the metal terminal and the shell; when the tank chain carrier 33 moves to the upper cover loading station along with the conveying tank chain 32, the upper cover automatic loader 43 assembles the upper cover into another acupuncture point of the tank chain carrier 33; when the tank chain assembly on which the upper cover is placed moves to the actuating pin loading station along with the conveying tank chain 32, the actuating pin automatic loader 44 assembles the actuating pin into the upper cover; when the tank chain assembly with the actuating pin is moved to a second overturning station along with the conveying tank chain 32, the second overturning mechanism 72 clamps the upper cover together with the actuating pin and rotates 180 degrees, and then the upper cover is buckled on the shell beside the upper cover to complete the assembly process of the main body; after the assembly of the main body of the automobile brake switch is finished, the automatic testing component 12 of the automatic testing station performs testing operation on the main body of the automobile brake switch, the lock catch automatic feeder 45 of the lock catch loading station installs the lock catch on the main body of the automobile brake switch, and the automatic discharging component 13 of the automatic discharging station automatically discharges the finished product of the automobile brake switch.

It is pointed out that the utility model discloses realize the in-process of the automatic equipment of car brake switch, the utility model discloses can realize part automatic handling in process of production, and then reduce the participation of manpower to avoid the product to relapse the error of clamping location, reach the purpose of stable in quality.

Synthesize the above-mentioned condition and know, through above-mentioned structural design, the utility model discloses can realize car brake switch equipment test operation automatically and high-efficiently, and have structural design novelty, overall arrangement compactness reasonable, degree of automation height, advantage that work efficiency is high, and can guarantee car brake switch's stable quality reliability effectively.

As shown in fig. 4 and 5, the automatic plastic feeder 41, the automatic case feeder 42, the automatic upper cover feeder 43, the automatic actuating pin feeder 44, and the automatic latch feeder 45 each include a feeding vibration plate 461 and a feeding transfer mechanism 462 located beside the feeding vibration plate 461, a feeding guide 463 is installed between the feeding vibration plate 461 and the feeding transfer mechanism 462, a linear vibrator 464 is installed below the feeding guide 463, the feeding guide 463 is installed at the upper end of the linear vibrator 464, the feeding vibration plate 461 and the linear vibrator 464 are respectively installed in the frame 1, and the feeding guide 463 is provided with a feeding guide groove in abutting communication with the discharge port of the feeding vibration plate 461.

The feeding and transferring mechanism 462 comprises a feeding and transferring mounting rack 4621 screwed on the frame 1, a feeding and transferring X-axis linear module 4622 horizontally acting is arranged at the upper end of the feeding and transferring mounting rack 4621, a feeding and transferring Z-axis linear module 4623 vertically acting is arranged at the driving end of the feeding and transferring X-axis linear module 4622, a feeding and transferring rotary cylinder 4624 is arranged at the driving end of the feeding and transferring Z-axis linear module 4623, and a feeding and transferring clamping air claw 4625 is arranged at the driving end of the feeding and transferring rotary cylinder 4624.

The utility model discloses an in-process that each automatic feeding ware realized automatic feeding action, material loading vibration dish 461 sends the part into the material loading guide slot of material loading guide rail 463 in good order, and the part that gets into in the material loading guide slot moves along with the material loading guide slot, and the part that is located the most front end of material loading guide slot transfers to corresponding disc year seat 22 or tank chain year seat 33 through material loading transfer mechanism 462.

The utility model discloses an in-process that material loading transfer mechanism 462 realized that the part was transferred, the centre gripping gas claw 4625 was transferred in the material loading is used for snatching the part, and X axis nature module 4622 is used for driving part horizontal migration is transferred in the material loading, and Z axis nature module 4623 is transferred in the material loading is used for driving part lift action, and the material loading is transferred revolving cylinder 4624 and is used for driving part rotation action.

As a preferred embodiment, as shown in fig. 6, the metal terminal flexible feeder 5 includes a flexible vibration plate 51 mounted on the frame 1, and a manipulator mounting seat 52 located beside the flexible vibration plate 51, wherein a four-axis manipulator 53 is mounted at an upper end of the manipulator mounting seat 52, and a metal terminal suction cup 54 is mounted at a driving end of the four-axis manipulator 53; the frame 1 is further provided with a camera mounting bracket 55 beside the flexible vibration disk 51, and the upper end of the camera mounting bracket 55 is provided with a terminal detection CCD camera 56 located right above the flexible vibration disk 51.

In the process of the metal terminal flexible feeder 5 of the utility model for realizing the automatic feeding action of the metal terminal, the terminal detection CCD camera 56 acquires the image data of the metal terminal, and the terminal detection CCD camera 56 sends the image data to the controller, and the controller analyzes and processes the image data to acquire the angle and posture information of the metal terminal; after determining the angle and posture information of the metal terminal, the four-axis robot 53 drives the metal terminal suction cup 54 to move and suck the metal terminal through the metal terminal suction cup 54, and then the four-axis robot 53 transfers the metal terminal to the disc carrier 22. To the utility model discloses a glassware 5 in the metal terminal flexibility, it need not to order the metal terminal just can realize that the metal terminal accuracy absorbs the material loading.

As shown in fig. 7, the first and second tilting mechanisms 71 and 72 preferably include a tilting mount 731 mounted on the frame 1, a horizontally-moving tilting X-axis module 732 mounted on an upper end of the tilting mount 731, a vertically-moving tilting Z-axis module 733 mounted on a driving end of the tilting X-axis module 732, a tilting rotary cylinder 734 mounted on a driving end of the tilting Z-axis module 733, and a tilting gripper air claw 735 mounted on a driving end of the tilting rotary cylinder 734, respectively.

To the utility model discloses a first tilting mechanism 71, second tilting mechanism 72, upset X axis nature module 732 is used for driving upset centre gripping gas claw 735 horizontal migration, and upset Z axis nature module 733 is used for driving the vertical lift action of upset centre gripping gas claw 735, and upset revolving cylinder 734 is used for driving upset centre gripping gas claw 735180 degree upset action.

As shown in fig. 8, the first CCD detecting mechanism 81 preferably includes a first CCD mounting bracket 811 attached to the frame 1, a camera driving linear block 812 vertically moving is attached to an upper end portion of the first CCD mounting bracket 811, a first camera mounting seat 813 is attached to a driving end of the camera driving linear block 812, and a first CCD camera 814 is attached to the first camera mounting seat 813.

For the utility model discloses a first CCD detection mechanism 81, camera drive linear module 812 is used for driving first CCD camera 814 and reciprocates to realize the focusing action, and then realize carrying out the size that the precision is focused with the precision measurement needs to the product.

As a preferred embodiment, as shown in fig. 10, the automatic oiling mechanism 9 includes an oiling mounting frame 91 mounted on the frame 1, an oiling X-axis linear module 92 horizontally moving is mounted at the upper end of the oiling mounting frame 91, an oiling Z-axis linear module 93 vertically moving is mounted at the driving end of the oiling X-axis linear module 92, an oiling valve mounting seat 94 is mounted at the driving end of the oiling Z-axis linear module 93, and an automatic oiling valve 95 is mounted at the oiling valve mounting seat 94.

To the utility model discloses an automatic oiling mechanism 9 is carrying out the in-process of automatic fat liquoring operation to the shell, moves automatic oiling valve 95 horizontal migration to the top of shell fat liquoring position before fat liquoring X axis nature module 92, and back fat liquoring Z axis nature module 93 drive automatic oiling valve 95 moves down to the shell fat liquoring position, and automatic oiling valve 95 carries out the automatic fat liquoring to the shell at last.

In a preferred embodiment, as shown in fig. 11, the second CCD detecting mechanism 82 includes a second CCD mounting bracket 821 attached to the frame 1, and a second CCD camera 822 is attached to an upper end portion of the second CCD mounting bracket 821.

As shown in fig. 9, the transfer mechanism 11 preferably includes a transfer frame 111 mounted on the frame 1 and located between the disk-type rotary table 2 and the tank-type rotary table 3, a transfer X-axis linear module 112 horizontally moving is mounted on an upper end of the transfer frame 111, a transfer Z-axis linear module 113 vertically moving is mounted on a driving end of the transfer X-axis linear module 112, and a transfer gripper 114 is mounted on a driving end of the transfer Z-axis linear module 113.

In the process of transferring and carrying actions of the transferring and carrying mechanism 11 of the present invention, the transferring and carrying X-axis module 112 first transfers and carries the clamping gas claw 114 to move above the disc carrier seat 22, and then the transferring and carrying Z-axis module 113 drives the transferring and carrying clamping gas claw 114 to move down and grabs the plastic shell of the disc carrier seat 22 through the transferring and carrying clamping gas claw 114; after the transfer carrying gas claw 114 grabs the plastic casing, the transfer carrying Z-axis linear module 113 drives the transfer carrying gas claw 114 and the plastic casing to move upwards, then the transfer carrying X-axis linear module 112 drives the transfer carrying gas claw 114 to move towards the tank chain type rotary worktable 3 side, finally the plastic casing clamped by the transfer carrying gas claw 114 moves to the top of the tank chain carrying seat 33 of the transfer carrying station, and the transfer carrying Z-axis linear module 113 moves downwards and enables the clamped plastic casing to be placed into the tank chain carrying seat 33.

As a preferred embodiment, as shown in fig. 12, the automatic test assembly 12 includes a sensor testing mechanism 121, a power-on testing mechanism 122 located below the sensor testing mechanism 121;

the sensor testing mechanism 121 comprises a sensor testing mounting frame 1211 arranged on the rack 1, a sensor testing Z-axis linear module 1212 which moves up and down at the upper end of the sensor testing mounting frame 1211, a force sensor 1213 is arranged at the driving end of the sensor testing Z-axis linear module 1212, and a displacement sensor 1214 which is vertically arranged is arranged at the sensing end of the force sensor 1213;

the energization testing mechanism 122 includes an energization testing mounting frame 1221 installed on the frame 1, an energization testing Z-axis linear module 1222 moving up and down is installed at the upper end of the energization testing mounting frame 1221, an energization testing rotary cylinder 1223 is installed at the driving end of the energization testing Z-axis linear module 1222, and an electrical tester 1224 is installed at the driving end of the energization testing rotary cylinder 1223.

When the sensor testing mechanism 121 of the present invention tests the automobile brake switch, the sensor testing Z-axis module 1212 drives the force sensor 1213 and the displacement sensor 1214 to move down, and when the force sensor 1213 and the displacement sensor 1214 move down and press the automobile brake switch, the force sensor 1213 obtains a force signal when pressing the switch, and the displacement sensor 1214 obtains a displacement signal when pressing the switch; the utility model discloses a force sensor 1213, displacement sensor 1214 detect the change of atress in the car brake switch operation process and brake stroke and internal circuit's the signal switching's the performance whether satisfy the function of design.

When the power-on test mechanism 122 of the present invention tests the automobile brake switch, the power-on test Z-axis linear module 1222 moves up the electric tester 1224 and connects the electric tester 1224 with the automobile brake switch; then the energization testing Z-axis linear module 1222 drives the electric tester 1224 to move downwards, the energization testing rotary cylinder 1223 moves after moving downwards to a position and enables the electric tester 1224 to rotate 180 degrees, and finally the energization testing Z-axis linear module 1222 drives the electric tester 1224 to move upwards again and enables the electric tester 1224 to be connected with the automobile brake switch, so that the automobile brake switch can be subjected to positive and negative insertion energization testing. It should be noted that the purpose of the power-on test is to perform electrical performance detection on the product and ensure the basic functional performance of the product.

As a preferred embodiment, as shown in fig. 13, the automatic discharging assembly 13 includes an automatic discharging mounting bracket 131 mounted on the frame 1, the automatic discharging mounting bracket 131 is provided with a laser code writer 132, a visual code reader 133, a discharging clamping mechanism 134 and a discharging conveyer 135 which are sequentially arranged, the discharging clamping mechanism 134 includes a horizontally-moving discharging clamping X-axis linear module 1341, a vertically-moving discharging clamping Z-axis linear module 1342 is mounted at a driving end of the discharging clamping X-axis linear module 1341, and a discharging clamping air claw 1343 is mounted at a driving end of the discharging clamping Z-axis linear module 1342.

The laser coding machine is used for coding corresponding production information on an automobile brake switch, so that the informatization management of products is facilitated, and the visual code reader 133 is used for further confirming the coding information of the previous station, so that the bad phenomena of wrong coding or missing coding, coding defects and the like are prevented.

When the automobile brake switch is confirmed to be error-free through code reading of the visual code reader 133, the discharging clamping mechanism 134 conveys the confirmed automobile brake switch to the discharging conveyer belt 135, and the discharging conveyer belt 135 sends out the automobile brake switch.

The above description is only for the preferred embodiment of the present invention, and for those skilled in the art, there are variations on the detailed description and the application scope according to the idea of the present invention, and the content of the description should not be construed as a limitation to the present invention.

Claims

1. The utility model provides a full-automatic equipment test machine of car brake switch which characterized in that: the rotary tank comprises a rack (1), wherein the rack (1) is provided with a disc type rotary workbench (2) and a tank chain type rotary workbench (3) positioned beside the disc type rotary workbench (2), the disc type rotary workbench (2) comprises a movable disc (21) and a direct-drive rotary motor which are respectively arranged on the rack (1), the power output end of the direct-drive rotary motor is connected with the middle position of the movable disc (21), and the edge part of the movable disc (21) is provided with disc carrying seats (22) which are uniformly distributed at intervals in a circumferential annular shape;

the tank chain type rotary worktable (3) comprises tank chain driving motors (31) respectively arranged on the rack (1) and a conveying tank chain (32) in a closed loop shape, wherein the tank chain driving motors (31) are in driving connection with the conveying tank chain (32), and the conveying tank chain (32) is provided with tank chain carrying seats (33) sequentially arranged at intervals along the conveying tank chain (32);

the disc type rotary workbench (2) is provided with a plastic shell feeding station, a metal terminal feeding station, an automatic riveting station, a first overturning station, a first detection station and a disc blanking station which are sequentially arranged along the rotation direction of the movable disc (21), a plastic shell automatic feeder (41) is arranged on the plastic shell feeding station of the rack (1), a metal terminal flexible feeder (5) is arranged on the metal terminal feeding station of the rack (1), an automatic riveting machine (6) is arranged on the automatic riveting station of the rack (1), a first overturning mechanism (71) is arranged on the first overturning station of the rack (1), and a first CCD detection mechanism (81) is arranged on the first detection station of the rack (1);

the tank chain type rotary worktable (3) is provided with a shell feeding station, an automatic oiling station, a second CCD detection station, a spring assembling station, a transfer carrying station, an upper cover feeding station, an actuating pin feeding station, a second overturning station, an automatic testing station, a lock catch feeding station and an automatic discharging station which are sequentially arranged at intervals along the moving direction of a conveying tank chain (32), a rack (1) is provided with a shell automatic feeding device (42) at the shell feeding station, a rack (1) is provided with an automatic oiling mechanism (9) at the automatic oiling station, a rack (1) is provided with a second CCD detection mechanism (82) at the second CCD detection station, a spring assembling machine (10) is arranged at the spring assembling station of the rack (1), and a transfer carrying mechanism (11) is arranged between a disc blanking station of the disc type rotary worktable (2) and the transfer carrying station of the tank chain type rotary worktable (3) of the rack (1), frame (1) has installed upper cover automatic feeding ware (43) in upper cover material loading station, frame (1) has installed actuating pin automatic feeding ware (44) in actuating pin material loading station, frame (1) has installed second tilting mechanism (72) in second tilting station, automatic testing component (12) have been installed in automatic testing station in frame (1), frame (1) has installed hasp automatic feeding ware (45) in hasp material loading station, automatic discharge assembly (13) have been installed in automatic discharge station in frame (1).

2. The full-automatic assembly testing machine of the automobile brake switch of claim 1, characterized in that: the automatic plastic shell feeding device (41), the automatic shell feeding device (42), the automatic upper cover feeding device (43), the automatic actuating pin feeding device (44) and the automatic latch feeding device (45) respectively comprise a feeding vibration disc (461) and a feeding transfer mechanism (462) located beside the feeding vibration disc (461), a feeding guide rail (463) is arranged between the feeding vibration disc (461) and the feeding transfer mechanism (462), a straight vibrator (464) is arranged below the feeding guide rail (463), the feeding guide rail (463) is arranged at the upper end part of the straight vibrator (464), the feeding vibration disc (461) and the straight vibrator (464) are respectively arranged on the frame (1), and the feeding guide rail (463) is provided with a feeding guide groove which is in butt joint communication with a discharge port of the feeding vibration disc (461);

the feeding and transferring mechanism (462) comprises a feeding and transferring mounting frame (4621) which is screwed on the rack (1), a feeding and transferring X-axis linear module (4622) which moves horizontally is arranged at the upper end part of the feeding and transferring mounting frame (4621), a feeding and transferring Z-axis linear module (4623) which moves up and down is arranged at the driving end of the feeding and transferring X-axis linear module (4622), a feeding and transferring rotary cylinder (4624) is arranged at the driving end of the feeding and transferring Z-axis linear module (4623), and a feeding and transferring clamping air claw (4625) is arranged at the driving end of the feeding and transferring rotary cylinder (4624).

3. The full-automatic assembly testing machine of the automobile brake switch of claim 1, characterized in that: the metal terminal flexible feeder (5) comprises a flexible vibration disc (51) and a manipulator mounting seat (52), the flexible vibration disc (51) is respectively arranged on the rack (1), the manipulator mounting seat (52) is located beside the flexible vibration disc (51), a four-axis manipulator (53) is arranged at the upper end part of the manipulator mounting seat (52), and a metal terminal sucker (54) is arranged at the driving end of the four-axis manipulator (53);

a camera mounting frame (55) is further arranged beside the flexible vibration disc (51) of the frame (1), and a terminal detection CCD camera (56) located right above the flexible vibration disc (51) is arranged at the upper end of the camera mounting frame (55).

4. The full-automatic assembly testing machine of the automobile brake switch of claim 1, characterized in that: first tilting mechanism (71), second tilting mechanism (72) respectively including install in upset mounting bracket (731) of frame (1), the upper end of upset mounting bracket (731) is equipped with the upset X axis nature module (732) of horizontal motion, upset Z axis nature module (733) of up-and-down motion is installed to the drive end of upset X axis nature module (732), upset revolving cylinder (734) have been installed to the drive end of upset Z axis nature module (733), upset centre gripping gas claw (735) has been installed to the drive end of upset revolving cylinder (734).

5. The full-automatic assembly testing machine of the automobile brake switch of claim 1, characterized in that: the first CCD detection mechanism (81) comprises a first CCD mounting frame (811) arranged on the rack (1), a camera driving linear module (812) moving up and down is arranged at the upper end of the first CCD mounting frame (811), a first camera mounting seat (813) is arranged at the driving end of the camera driving linear module (812), and a first CCD camera (814) is arranged on the first camera mounting seat (813).

6. The full-automatic assembly testing machine of the automobile brake switch of claim 1, characterized in that: automatic fat liquoring mechanism (9) including install in fat liquoring mounting bracket (91) of frame (1), the upper end of fat liquoring mounting bracket (91) is installed fat liquoring X axis nature module (92) of horizontal motion, fat liquoring Z axis nature module (93) of upper and lower action are installed to the drive end of fat liquoring X axis nature module (92), fat liquoring valve mount pad (94) have been installed to the drive end of fat liquoring Z axis nature module (93), automatic fat liquoring valve (95) have been installed in fat liquoring valve mount pad (94).

7. The full-automatic assembly testing machine of the automobile brake switch of claim 1, characterized in that: the second CCD detection mechanism (82) comprises a second CCD mounting frame (821) arranged on the rack (1), and a second CCD camera (822) is arranged at the upper end of the second CCD mounting frame (821).

8. The full-automatic assembly testing machine of the automobile brake switch of claim 1, characterized in that: transfer transport mechanism (11) including install in frame (1) and be located transfer transport mounting bracket (111) between disc type swivel work head (2) and tank chain swivel work head (3), the transfer transport X axis nature module (112) of horizontal action is installed to the upper end of transfer transport mounting bracket (111), transfer transport Z axis nature module (113) of up-and-down action is installed to the drive end of transfer transport X axis nature module (112), transfer transport centre gripping gas claw (114) has been installed to the drive end of transfer transport Z axis nature module (113).

9. The full-automatic assembly testing machine of the automobile brake switch of claim 1, characterized in that: the automatic testing assembly (12) comprises a sensor testing mechanism (121) and a power-on testing mechanism (122) positioned below the sensor testing mechanism (121);

the sensor testing mechanism (121) comprises a sensor testing mounting frame (1211) arranged on the rack (1), a sensor testing Z-axis linear module (1212) which moves up and down at the upper end of the sensor testing mounting frame (1211), a force sensor (1213) is arranged at the driving end of the sensor testing Z-axis linear module (1212), and a displacement sensor (1214) which is vertically arranged is arranged at the sensing end of the force sensor (1213);

the electrification testing mechanism (122) comprises an electrification testing mounting frame (1221) arranged on the rack (1), an electrification testing Z-axis linear module (1222) moving up and down is arranged at the upper end part of the electrification testing mounting frame (1221), an electrification testing rotary cylinder (1223) is arranged at the driving end of the electrification testing Z-axis linear module (1222), and an electric tester (1224) is arranged at the driving end of the electrification testing rotary cylinder (1223).

10. The full-automatic assembly testing machine of the automobile brake switch of claim 1, characterized in that: automatic discharge subassembly (13) are including installing in automatic discharge mounting bracket (131) of frame (1), laser coder (132) that arrange in proper order, vision code reader (133), discharge fixture (134), discharge conveyer belt (135) are installed to automatic discharge mounting bracket (131), discharge fixture (134) are including discharge centre gripping X axial line nature module (1341) of horizontal action, discharge centre gripping Z axial line nature module (1342) of up-and-down action is installed to the drive end of discharge centre gripping X axial line nature module (1341), discharge centre gripping gas claw (1343) has been installed to the drive end of discharge centre gripping Z axial line nature module (1342).