CN218308993U

CN218308993U - Enameled copper wire painting device

Info

Publication number: CN218308993U
Application number: CN202222499828.9U
Authority: CN
Inventors: 张建军
Original assignee: Zhejiang Chengfeng Nonferrous Metals Co ltd
Current assignee: Zhejiang Chengfeng Nonferrous Metals Co ltd
Priority date: 2022-09-21
Filing date: 2022-09-21
Publication date: 2023-01-17
Anticipated expiration: 2032-09-21

Abstract

The utility model relates to an enameled copper line production technical field discloses an enameled copper line painting device, the camera includes a supporting plate, first supporting seat is installed to the upper surface right-hand member of backup pad, the upper surface intermediate position department of backup pad installs the recovery box, and the upper surface left end position department of backup pad installs the second supporting seat, the inside of second supporting seat is provided with drying assembly, be provided with between first supporting seat and the second supporting seat and remove the flavor subassembly, the utility model discloses a be provided with drying assembly, first fan among the drying assembly takes out the outside air into drying assembly in and heats through the heating wire, heats drying process to each surface of copper line, is convenient for follow-up carry out the secondary coating fast, removes the paint flavor that the second fan in the flavor subassembly will scribbled the copper line that scribbles and give off and takes out the brine tank through the installation pipe in, the brine has the formaldehyde absorption function, carries out the peculiar smell through the active carbon and adsorbs, avoids the paint flavor to be uncomfortable to let the staff.

Description

Enameled copper wire painting device

Technical Field

The utility model relates to an enameled copper line production technical field specifically is an enameled copper line painting device.

Background

The enameled wire is a main variety of winding wires and consists of a conductor and an insulating layer, a bare wire is annealed and softened and then is subjected to painting and baking for multiple times, and special painting equipment is required during painting.

Chinese patent discloses an enameled copper wire painting device (No. CN 204375500U), which has the advantages of simple technical structure and convenient operation, and can ensure uniform painting and avoid paint leakage by adopting a multi-time painting process; but it dries the copper line that has scribbled the lacquer only from one side, and drying efficiency is low, and it can't handle the paint smell that the copper line that has just scribbled the lacquer distributed, can't avoid paint smell overweight and let the people feel uncomfortable. Accordingly, one skilled in the art provides a painting apparatus for an enameled copper wire to solve the problems set forth in the background art described above.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an enameled copper wire painting device to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

the enamelled copper wire painting device comprises a supporting plate, wherein a first supporting seat is installed at the right end of the upper surface of the supporting plate, a pump seat is installed on the upper surface of the first supporting seat, a water pump is installed inside the pump seat, a first water pipe is installed at one end of the water pump, a second water pipe is installed at the other end of the water pump, a main pipe is installed at one end of the second water pipe, a plurality of branch pipes are evenly installed on the lower surface of the main pipe in a penetrating mode, a painting sleeve is installed inside each branch pipe, a recovery box is installed at the middle position of the upper surface of the supporting plate, and a second supporting seat is installed at the position of the left end of the upper surface of the supporting plate;

a drying component is arranged inside the second supporting seat;

and a smell removing component is arranged between the first supporting seat and the second supporting seat.

As the utility model discloses further scheme again: the stoving subassembly is including the seat of drying, the internally mounted of seat of drying has the heating wire, and the upper end externally mounted of seat of drying has the fan frame, the internally mounted of fan frame has first fan, the lower surface of seat of drying evenly runs through and installs a plurality of tuber pipe, and the below of seat of drying installs the wind dish, a plurality of wind hole has evenly been seted up to the inboard surface of wind dish.

As a further aspect of the present invention: remove the flavor subassembly and include the mount pad, the internally mounted of mount pad has the otter board, the active carbon has been placed to the upper surface of otter board, a plurality of salt water tank has evenly been installed to the below that the inside of mount pad is located the otter board, the installation pipe has been placed in the inside activity of salt water tank, the second fan is installed to the below that the inside of mount pad is located the salt water tank.

As the utility model discloses further scheme again: first water pipe and second water pipe all run through the upper surface of first supporting seat, divide the inside of the inside intercommunication japanning cover of pipe, the japanning cover is the component of sponge material.

As a further aspect of the present invention: the drying seat penetrates through the upper surface of the second supporting seat, the fan seat is installed on the upper surface of the second supporting seat, and the lower end of the air pipe is connected to the upper surface of the air disc in a penetrating mode.

As the utility model discloses further scheme again: the mounting seat is installed on the upper surface of first supporting seat and second supporting seat, the lower extreme of installation pipe is just to the second fan.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a be provided with drying assembly, first fan among the drying assembly takes out the outside air and heats in the stoving seat and through the heating wire, and the wind hole blowout on the rethread wind dish heats drying process to each surface of copper line, and it is comparatively comprehensive to dry, therefore drying efficiency is high, is convenient for follow-up carry out secondary coating fast.

2. The utility model discloses a be provided with and remove the flavor subassembly, remove the second fan in the flavor subassembly and go on convulsions, the copper line that will just scribbled the lacquer distributes the lacquer flavor through the installation pipe take out the brine tank in, the brine has the function of absorbing formaldehyde in the brine tank, rethread active carbon carries out the peculiar smell and adsorbs, can carry out fine processing to the lacquer flavor, avoids the lacquer flavor to be overweight and lets the staff feel uncomfortable.

Drawings

FIG. 1 is a schematic structural view of an enameled copper wire painting device;

FIG. 2 is a cross-sectional view of a first support base of an enameled copper wire painting device;

FIG. 3 is a cross-sectional view of a second support base of an enameled copper wire painting device;

FIG. 4 is a schematic view of a drying assembly in an enameled copper wire painting device;

FIG. 5 is a schematic view of the odor removal assembly in an enameled copper wire painting device.

In the figure: 1. a support plate; 2. a first support base; 3. a pump mount; 4. a water pump; 5. a first water pipe; 6. a second water pipe; 7. a main pipe; 8. pipe distribution; 9. painting sleeve; 10. a recovery box; 11. a second support seat; 12. a drying assembly; 13. a odor removal assembly; 14. a drying seat; 15. an electric heating wire; 16. a fan base; 17. a first fan; 18. an air duct; 19. a wind plate; 20. a wind hole; 21. a mounting seat; 22. a screen plate; 23. activated carbon; 24. a brine tank; 25. installing a pipe; 26. and a second fan.

Detailed Description

Referring to fig. 1 to 5, in an embodiment of the present invention, an enameled copper wire painting apparatus includes a supporting plate 1, a first supporting seat 2 is installed at a right end of an upper surface of the supporting plate 1, paint is filled in the first supporting seat 2, a pump seat 3 is installed on an upper surface of the first supporting seat 2, a water pump 4 is installed inside the pump seat 3, a first water pipe 5 is installed at one end of the water pump 4, a second water pipe 6 is installed at the other end of the water pump 4, the first water pipe 5 and the second water pipe 6 both penetrate through the upper surface of the first supporting seat 2, a main pipe 7 is installed at one end of the second water pipe 6, a plurality of branch pipes 8 are evenly installed through a lower surface of the main pipe 7, a painting sleeve 9 is installed inside the branch pipes 8, the inside of the branch pipes 8 is communicated with the inside of the painting sleeve 9, the painting sleeve 9 is a member made of sponge, a recycling box 10 is installed at a middle position of the upper surface of the supporting plate 1, and a second supporting seat 11 is installed at a left end position of the upper surface of the supporting plate 1, a drying component 12 is arranged inside the second supporting seat 11, the drying component 12 comprises a drying seat 14, the drying seat 14 penetrates through the upper surface of the second supporting seat 11, a heating wire 15 is arranged inside the drying seat 14, a fan seat 16 is arranged outside the upper end of the drying seat 14, the fan seat 16 is arranged on the upper surface of the second supporting seat 11, a first fan 17 is arranged inside the fan seat 16, a plurality of air pipes 18 are uniformly arranged on the lower surface of the drying seat 14 in a penetrating manner, an air disc 19 is arranged below the drying seat 14, the lower end of the air pipe 18 is connected to the upper surface of the air disc 19 in a penetrating manner, a plurality of air holes 20 are uniformly formed in the inner side surface of the air disc 19, the first fan 17 sucks external air into the drying seat 14 and heats the external air through the heating wire 15, and then the external air is sprayed out through the air holes 20 on the air disc 19 to heat and dry each surface of the copper wire, the drying is relatively comprehensive, so the efficiency is high.

In fig. 1 and 5: be provided with between first supporting seat 2 and the second supporting seat 11 and remove flavor subassembly 13, it includes mount pad 21 to remove flavor subassembly 13, mount pad 21 is installed on the upper surface of first supporting seat 2 and second supporting seat 11, the internally mounted of mount pad 21 has otter board 22, activated carbon 23 has been placed to the upper surface of otter board 22, a plurality of brine tank 24 has evenly been installed to the inside below that is located otter board 22 of mount pad 21, there is salt water in the brine tank 24, the inside activity of brine tank 24 has placed the mounting tube 25, the inside of mount pad 21 is located the below of brine tank 24 and has installed second fan 26, the lower extreme of mounting tube 25 is just to second fan 26, second fan 26 carries out convulsions, the lacquer flavor that the copper line that will just scribble the lacquer gived off is taken out in brine tank 24 through mounting tube 25, the salt water has the function of absorbing formaldehyde in the brine tank 24, rethread active charcoal 23 carries out the peculiar smell absorption, can carry out fine processing to the lacquer flavor, avoid the lacquer flavor to heavily let the staff feel uncomfortable.

The utility model discloses a theory of operation is: when the device is used, a worker places the device between paying-off and winding equipment of a copper wire, the copper wire is taken down from the paying-off equipment and penetrates through the right side surface of the first supporting seat 2, the painting sleeve 9, the left side surface of the first supporting seat 2, the right side surface of the second supporting seat 11 and the left side surface of the second supporting seat 11 to be connected to the winding equipment for winding, paint in the first supporting seat 2 is pumped in by the water pump 4 through the first water pipe 5 and is discharged into the main pipe 7 through the second water pipe 6, the paint is pumped into the branch pipe 8 and the painting sleeve 9 through the main pipe 7, the copper wire is painted through the painting sleeve 9, the painted copper wire can enter the second supporting seat 11, external air is pumped into the drying seat 14 by the first fan 17 and is heated through the electric heating wire 15, and is sprayed out through the air holes 20 in the air disk 19 to heat and dry the surfaces of the copper wire, the drying is comprehensive, and the efficiency is high, and the copper wire which is painted and dried once can be continuously painted and dried as required for increasing the thickness of the paint; the second fan 26 is started to draw air, the paint smell emitted by the copper wire which is just painted with the paint is pumped into the brine tank 24 through the mounting pipe 25, the brine in the brine tank 24 has the function of absorbing formaldehyde, and the active carbon 23 is used for absorbing peculiar smell, so that the paint smell can be well treated, and the condition that workers feel uncomfortable due to the fact that the paint smell is too heavy is avoided; the production process of the enameled wire (electromagnetic wire) is characterized in that: the longer the relative residence time of the enameled wire (electromagnetic wire) insulating paint in a fixed process environment (the temperature and the length of a hearth, the rotating speed of a fan and the like), the better the evaporation and curing effects of the solvent components of the insulating paint are; at home and abroad, the existing equipment and production process can not meet the production requirements of special enameled wires with 240-grade large specification (more than 1.00 mm), and bubbles and small particles are easy to generate because the solvent components of the insulating paint are not completely evaporated and solidified in the production process;

the utility model discloses a not changing original process environment, solving because of insulating varnish evaporation and the incomplete produced bubble thing of solidification and tiny particle in the production process through increasing the japanning number of times, coating number is more according to the technological characteristic, and coating quantity is less relatively at every turn, if: insulating layer thickness (being paint film thickness) is 0.08mm, and 1 group of japanning quantity of original vertical enamelling equipment is the highest 18 times, and average japanning volume is 0.08mm ÷ 18=0.00444mm promptly, the utility model discloses a to the continuity coating of wheelset traction to second wheelset, the highest japanning quantity is 36 times, and average japanning volume is 0.08mm ÷ 36=0.00222mm promptly to this calculation combines to actually conclude that coating volume is no longer than 0.0028mm every time in the same technology production environment, and enameled wire (magnet wire) insulating layer surface does not have bubble thing and tiny particle to the evaporation of insulating paint solvent composition is more thorough, and the enameled wire surface is round more smooth.

The above-mentioned, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides an enameled copper wire painting device, includes backup pad (1), first supporting seat (2) are installed to the upper surface right-hand member of backup pad (1), its characterized in that, the last surface mounting of first supporting seat (2) has pump seat (3), the internally mounted of pump seat (3) has water pump (4), first water pipe (5) are installed to the one end of water pump (4), and the other end of water pump (4) installs second water pipe (6), the one end of second water pipe (6) is installed and is responsible for (7), the lower surface of being responsible for (7) evenly runs through and installs a plurality of and is in charge of (8), the internally mounted of in charge of (8) has japanning cover (9), the upper surface intermediate position department of backup pad (1) installs and retrieves box (10), and the upper surface left end position department of backup pad (1) installs second supporting seat (11);

a drying component (12) is arranged in the second supporting seat (11);

a smell removing component (13) is arranged between the first supporting seat (2) and the second supporting seat (11).

2. The enamelled copper wire painting device according to claim 1, characterized in that the drying assembly (12) includes a drying seat (14), a heating wire (15) is installed inside the drying seat (14), a fan seat (16) is installed outside the upper end of the drying seat (14), a first fan (17) is installed inside the fan seat (16), a plurality of air pipes (18) are evenly installed on the lower surface of the drying seat (14) in a penetrating manner, an air disc (19) is installed below the drying seat (14), and a plurality of air holes (20) are evenly opened on the inner side surface of the air disc (19).

3. The enameled copper wire painting device according to claim 1, wherein the smell removing assembly (13) comprises a mounting seat (21), a screen plate (22) is mounted inside the mounting seat (21), activated carbon (23) is placed on the upper surface of the screen plate (22), a plurality of brine tanks (24) are uniformly mounted below the screen plate (22) inside the mounting seat (21), a mounting pipe (25) is movably placed inside the brine tanks (24), and a second fan (26) is mounted below the brine tanks (24) inside the mounting seat (21).

4. The enamelled copper wire painting device according to claim 1, characterized in that the first water pipe (5) and the second water pipe (6) both penetrate the upper surface of the first support (2), the interior of the branch pipe (8) communicates with the interior of a painting sleeve (9), and the painting sleeve (9) is a member made of sponge.

5. The enamelled copper wire painting device according to claim 2, characterized in that the drying seat (14) extends through the upper surface of the second support seat (11), the blower seat (16) is mounted on the upper surface of the second support seat (11), and the lower end of the air duct (18) extends through the upper surface of the air plate (19).

6. A device for painting enamelled copper wires according to claim 3, characterised in that said mounting seat (21) is mounted on the upper surface of the first support (2) and of the second support (11), the lower end of said mounting tube (25) being directed towards the second fan (26).