CN103956218A - Device and technology for producing enameled round aluminum wires - Google Patents
Device and technology for producing enameled round aluminum wires Download PDFInfo
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- CN103956218A CN103956218A CN201410148722.1A CN201410148722A CN103956218A CN 103956218 A CN103956218 A CN 103956218A CN 201410148722 A CN201410148722 A CN 201410148722A CN 103956218 A CN103956218 A CN 103956218A
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Abstract
The invention relates to a device and technology for producing enameled round aluminum wires. Compared with the prior art, an annealing furnace is removed from the device, only a drying furnace is remained, annealing and film curing are carried out through the drying furnace at the same time, the manufacturing cost of the device is greatly reduced, the size of the device is reduced, and the production cost of the enameled round aluminum wires is reduced. The technology is characterized in that bare aluminum wires are cleaned through a cleaning felt, directly cleaned in a water groove, dried with air through a fan and transmitted to the drying furnace, the heat of the drying furnace of an enameling machine is sufficiently used for conducting surface processing on the bare aluminum wires, the bare aluminum wires are then coated with insulation varnish, and the coated bare aluminum wires enter the drying furnace to complete high-temperature film curing; in the whole process after the technology improvement, the annealing furnace is not required in the annealing process, the drying furnace of the enameling machine has the two functions, surface processing on the bare aluminum wires is achieved, and meanwhile the curing processing on the coated bare aluminum wires in the film curing process is achieved.
Description
Technical field
The present invention relates to a kind of equipment and technique of producing enamelled round aluminium wire with, particularly horizontal enameling machine is produced the improvement of enamelled round aluminium wire with production technology.
Background technology
When existing horizontal enameling machine is produced enamelled round aluminium wire with, its technical process is: then bare aluminium wire direct advance and retreat stove after clean felt is clean directly dries after tank cleans, then is coated with the process of the laggard baker hot setting of insulating varnish paint film.This kind of horizontal enameling machine has annealing furnace and two powerful heaters of baker simultaneously, makes the ton power consumption of producing enamelled round aluminium wire with up to 900 to 1600 KWH/ platforms, greatly increase the cost of enamelled round aluminium wire with, and the manufacturing cost of equipment also increases greatly.In addition, annealing furnace and baker are all devices of large volume, and adding felt cleaning part is what to separate with tank cleaning part, thus cause the volume of horizontal enameling machine to increase, thus limit its use occasion, increase its installation difficulty.
In addition, be provided with the some annealing pipelines that run through annealing furnace in existing annealing furnace, while producing enamelled round aluminium wire with, plain conductor need to be through annealing pipeline, and threading difficulty is larger, reduces operating efficiency; And, in plain conductor walking process, there is contacting of larger distance with annealing inner-walls of duct, produce larger friction, make plain conductor serious wear, affect its conductance and tensile strength, when serious, even cause plain conductor to rub.
Summary of the invention
The object of the invention is to overcome the deficiency that above-mentioned prior art exists, and provide a kind of simple and reasonable for structure, equipment and the technique of low energy consumption, low cost, little, the high efficiency production enamelled round aluminium wire with of volume.
The object of the present invention is achieved like this:
A kind of equipment of producing enamelled round aluminium wire with, it is characterized in that: at least by wire dispenser, wiper mechanism, air-dry mechanism, baker, japanning mechanism and spooler, formed, in baker, be provided with annealing chamber and baking vanish chamber, japanning mechanism is provided with device for painting, and the japanning mechanism also annealing chamber of corresponding air-dry mechanism and baker is provided with plain conductor inlet wire passage.
Object of the present invention can also adopt following technical measures to solve:
As a kind of scheme more specifically, described wiper mechanism comprises rinse bath, cleaning brush and water receiving tank, water receiving tank is arranged on outside rinse bath, rinse bath is provided with at least one group of through wires hole, every group of through wires hole consists of the front through wires hole and the rear through wires hole that are opened in both sides, rinse bath front and back, cleaning brush is provided with at least one, and cleaning brush is between front through wires hole and rear through wires hole.
Described front through wires hole and rear through wires hole are in same level, and water receiving tank edge is lower than front through wires hole and rear through wires hole height.
Described device for painting comprises at least one paint bath, is provided with paint roller in paint bath, and paint roller is provided with japanning wheel, and japanning wheel periphery is provided with the upper paint bath of at least one annular guiding.When thering is plural paint bath, in each paint bath, can place different paint vehicles, make the surface of enamelled round aluminium wire with there is the protective layer of different-effect.
Described plain conductor inlet wire channel setting is on paint bath and stride across paint bath, avoids plain conductor to contact with paint vehicle in paint bath, and affect its flash annealing, processes.
The equipment of described production enamelled round aluminium wire with also comprises equipment rack and provides the servomechanism of auxiliary power for aluminium round wire, equipment rack bottom is built on stilts, wiper mechanism and servomechanism are arranged on equipment rack top, and wire dispenser, air-dry mechanism baker, japanning mechanism and spooler are arranged on equipment rack bottom.
Described servomechanism comprises motor, motor rack and power-assisted guide wheel, and motor rack is arranged on equipment rack, and motor and power-assisted guide wheel are arranged on motor rack, and motor and power-assisted guide wheel are in transmission connection, and power-assisted guide wheel periphery is provided with the metallic channel that multiple tracks is parallel to each other.Described power-assisted guide wheel can provide auxiliary power for aluminium round wire, and aluminium round wire is walked by predetermined speed.
The equipment of described production enamelled round aluminium wire with also comprises cooling device, and cooling device is arranged between baker and spooler.By increasing cooling device, can shorten distance between baker and spooler; If cancel cooling device, make baker enamelled round aluminium wire with out naturally cooling, need to increase distance between baker and spooler, make the enamelled round aluminium wire with sufficiently long distance and cooling after the time of walking.
A technique of producing enamelled round aluminium wire with, is characterized in that:
The first step, emits plain conductor;
Second step, adopts the mode of cleaning with water simultaneously and washing to clean plain conductor surface, thereby removes lubricant and the greasy dirt that remains in plain conductor surface in bracing wire process;
The 3rd step, carries out air-dry processing by the plain conductor after clean;
The 4th step, plain conductor sent in baker annealed (plain conductor in cold drawing process because of lattice variations hardening, therefore in annealing operation, need recover original lattice tissue with certain temperature heating relief plain conductor, make conductor deliquescing, make enamelled wire there is certain flexibility and percentage elongation, and correspondingly improve the conductance of wire, and use baker to carry out surface treatment to plain conductor after removing now annealing furnace); And plain conductor after annealing is painted, to form lacquer wire, then lacquer wire is sent in baker its surperficial paint film is carried out to baking-curing;
The 5th step is carried out rolling after enamelled round aluminium wire with out in baker is cooling.
By regulating oven drying temperature parameter, or, by regulating plain conductor and the stroke of lacquer wire in baker, to meet the requirement of plain conductor surface-treated, and the requirement that meets lacquer wire film curing.
Beneficial effect of the present invention is as follows:
(1) this kind of equipment of producing enamelled round aluminium wire with has compared with prior art been cancelled annealing furnace, only retain baker, and utilize baker to carry out annealing in process and film curing processing simultaneously, greatly reduce the manufacturing cost of equipment, the volume of reduction equipment, and reduce the production cost of enamelled round aluminium wire with, make the ton power consumption of producing enamelled round aluminium wire with drop to 220 to 500 KWH/ platforms by 900 to 1600 KWH/ platforms, the amount of electricity saving of producing one ton of line is 680 to 1100 KWH/ platforms, get median 890KWH/ platform/ton, by producing 165 tons of totally 33 machines calculating: 890*165*33=4846050KWH per year, be equivalent to save 1745 tons of standard coals,
(2) owing to there is no annealing furnace, so accordingly plain conductor has also been cancelled through the operation of annealing pipeline, greatly reduce the difficulty going between while producing enamelled round aluminium wire with, and avoided, because plain conductor contacts the appearance of the problems such as brought plain conductor wearing and tearing, reduction conductance with annealing inner-walls of duct, effectively improving the quality of enamelled round aluminium wire with;
(3) wiper mechanism is provided with cleaning brush and rinse bath simultaneously, can plain conductor surface be cleaned with water and be washed simultaneously, plain conductor surface cleaning is settled at one go, and further reduce the volume of equipment, has simplified the operation of lead-in wire, enhances productivity;
(4) this technique of producing enamelled round aluminium wire with is directly air-dry through blower fan after tank cleans after clean felt is clean by bare aluminium wire, enter again baker, make full use of the heat of enameling machine oven, bare wire is carried out to surface treatment, be coated with again the process of the laggard baker hot setting of insulating varnish paint film, in whole process after process modification, annealing operation has been removed annealing furnace, make enameling machine oven realize a stove dual-purpose, both realize the surface treatment to bare wire, also realized the curing processing in film curing operation to lacquer wire simultaneously.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is wiper mechanism and equipment rack syndeton schematic diagram.
Fig. 3 is A place structure for amplifying schematic diagram in Fig. 2.
Fig. 4 is device for painting structural representation.
Fig. 5 is device for painting lead-in wire status architecture schematic diagram.
Fig. 6 is for producing enamelled round aluminium wire with process flow diagram.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described:
Referring to shown in Fig. 1 to Fig. 4, a kind of equipment of producing enamelled round aluminium wire with, by wire dispenser 1, wiper mechanism 2, air-dry mechanism 3, baker 4, japanning mechanism 5, cooling device 6 and spooler 7, formed, in baker 4, be provided with annealing chamber and baking vanish chamber, japanning mechanism 5 is provided with device for painting 50, the japanning mechanism 5 also annealing chamber of corresponding air-dry mechanism 3 and baker 4 is provided with plain conductor inlet wire passage 19, and described cooling device 6 is arranged between baker 4 and spooler 7.
The equipment of described production enamelled round aluminium wire with also comprises equipment rack 10 and provides the servomechanism of auxiliary power for aluminium round wire, equipment rack 10 bottoms are built on stilts, wiper mechanism 2 and servomechanism are arranged on equipment rack 10 tops, and wire dispenser 1, air-dry mechanism 3, baker 4, japanning mechanism 5 and spooler 7 are arranged on equipment rack 10 bottoms.Described servomechanism comprises motor 11, motor rack 13 and power-assisted guide wheel 12, motor rack 13 is arranged on equipment rack 10, motor 11 and power-assisted guide wheel 12 are arranged on motor rack 13, and motor 11 is in transmission connection with power-assisted guide wheel 12, and power-assisted guide wheel 12 peripheries are provided with the metallic channel that multiple tracks is parallel to each other.Between the corresponding wiper mechanism 2 of equipment rack 10 and wire dispenser 1, be provided with a plurality of for supporting the support 14 of aluminium round wire 8.
Wire dispenser 1 aluminium round wire 8(is out plain conductor, see in Fig. 1 shown in dotted line) after wiper mechanism 2, air-dry mechanism 3 and baker 4, enter coating machine structure 5 successively, then, aluminium round wire 8 again enters baker 4 and realizes film curing formation enamelled round aluminium wire with 9 complete painting process on the device for painting 50 of japanning mechanism 5 after.
Described wiper mechanism 2 comprises rinse bath 18, cleaning brush 17 and water receiving tank 16, water receiving tank 16 is arranged on outside rinse bath 18, rinse bath 18 is provided with at least one group of through wires hole, every group of through wires hole consists of the front through wires hole 181 and the rear through wires hole 182 that are opened in rinse bath 18 both sides, front and back, cleaning brush 17 is provided with at least one, and cleaning brush 17 is between front through wires hole 181 and rear through wires hole 182.Because the interior water level of rinse bath 18 is higher than through wires hole, so water overflows from through wires hole, water receiving tank 16 is for catching the water overflowing from through wires hole.Above-mentioned wiper mechanism 2 also includes electric control box 15, and electric control box 15 is electrically connected with water pump (not shown).
Described front through wires hole 181 and rear through wires hole 182 are in same level, and water receiving tank 16 edges are lower than front through wires hole 181 and rear through wires hole 182 height.
When needs clean aluminium round wire 8 or copper round wire surface, aluminium round wire 8 or copper round wire are run to equipment rack 10 tops, also through entering into wiper mechanism 2 after support 14, clean with water simultaneously and wash along the B direction of arrow in Fig. 2, thereby remove the lubricant and the greasy dirt that in bracing wire process, remain in plain conductor surface, wherein, aluminium round wire 8 or copper round wire are to pass successively rear through wires hole 182, cleaning brush 17 and the front through wires hole 181 of rinse bath 18, and rinse bath 18 middle water levels will be higher than cleaning brush 17.
Described cleaning brush 17 is fixedly connected with rinse bath 18.
Described rinse bath 18 inner bottom parts are provided with bracing frame 171, and cleaning brush 17 is arranged on bracing frame 171, and cleaning brush 17 and front through wires hole 181, rear through wires hole 182 are in same level.
Described device for painting 50 comprises in the first paint bath 23 and the second paint bath 24, two paint baths and is placed with different paint vehicles; In the first paint bath 23, be provided with the first paint roller 21, the first paint roller 21 is provided with a plurality of the first japanning wheels 22, in the second paint bath 24, be provided with the second paint roller 25, the second paint roller 25 is provided with a plurality of the second japanning wheels 26, the first japanning wheel 22 staggers mutually with the second japanning wheel 26 (avoid different paint vehicle in uncured front mutual mixing), and the first japanning wheel 22 and the second japanning take turns 26 peripheries be provided with at least together with the upper paint bath 221 of annular guiding.
Described plain conductor inlet wire passage 19 is arranged on the first paint bath 23 and strides across the first paint bath 23.
Shown in Fig. 5 and Fig. 6, a kind of technique of producing enamelled round aluminium wire with:
The first step, emits aluminium round wire 8 from defence line device 1.
Second step, aluminium round wire 8 runs to equipment rack 10 tops, also through entering into wiper mechanism 2 after support 14, cleans with water simultaneously and wash along the B direction of arrow in Fig. 2, thereby remove the lubricant and the greasy dirt that in bracing wire process, remain in plain conductor surface, wherein, aluminium round wire 8 is to pass successively rear through wires hole 182, cleaning brush 17 and the front through wires hole 181 of rinse bath 18, and rinse bath 18 middle water levels will be higher than cleaning brush 17.
The 3rd step, provides after auxiliary power (see in Fig. 2 shown in C arrow) to enter into air-dry mechanism 3 via power-assisted guide wheel 12 aluminium round wire 8 after clean and carries out air-dry processing.
The 4th step, shown in Fig. 5, sends into aluminium round wire 8 in baker 4 and anneals through the plain conductor inlet wire passage 19 of device for painting 50 along the D direction of arrow; Aluminium round wire after annealing 8 is painted through the japanning wheel of device for painting 50, to form lacquer wire (see in Fig. 5 shown in E), then lacquer wire is sent into baker 4 is interior carries out baking-curing to its surperficial paint film, forms enamelled round aluminium wire with 9; In addition, in this step, can the japanning number of plies outside aluminium round wire 8 be arranged, for example: it is interior first to this layer of film curing that aluminium round wire 8 enters into baker 4 after annular leads upper paint bath 221 japannings together, then, the lacquer wire that is provided with one deck paint film is entered into baker 4 again after upper paint bath 221 japannings of another road annular guiding interior first to this layer of film curing, so cumulative again, make aluminium round wire 8 be wrapped with the paint film of the thickness that meets the requirements.
The 5th step enters into spooler 7 and carries out rolling after enamelled round aluminium wire with 9 out in baker 4 is cooling.
In production enamelled round aluminium wire with technique, pass through to regulate baker 4 temperature parameters, or, by regulating aluminium round wire 8 and the stroke of lacquer wire in baker 4, to meet aluminium round wire 8 surface-treated requirements, and the requirement that meets lacquer wire film curing.
Claims (10)
1. an equipment of producing enamelled round aluminium wire with, it is characterized in that: at least by wire dispenser (1), wiper mechanism (2), air-dry mechanism (3), baker (4), japanning mechanism (5) and spooler (7), formed, in baker (4), be provided with annealing chamber and baking vanish chamber, japanning mechanism (5) is provided with device for painting (50), and japanning mechanism (5) the also annealing chamber of corresponding air-dry mechanism (3) and baker (4) is provided with plain conductor inlet wire passage (19).
2. produce according to claim 1 the equipment of enamelled round aluminium wire with, it is characterized in that: described wiper mechanism (2) comprises rinse bath (18), cleaning brush (17) and water receiving tank (16), water receiving tank (16) is arranged on outside rinse bath (18), rinse bath (18) is provided with at least one group of through wires hole, every group of through wires hole consists of the front through wires hole (181) and the rear through wires hole (182) that are opened in both sides, rinse bath (18) front and back, cleaning brush (17) is provided with at least one, and cleaning brush (17) is positioned between front through wires hole (181) and rear through wires hole (182).
3. produce according to claim 2 the equipment of enamelled round aluminium wire with, it is characterized in that: described front through wires hole (181) and rear through wires hole (182) are in same level, and water receiving tank (16) edge lower than front through wires hole (181) and rear through wires hole (182) highly.
4. produce according to claim 1 the equipment of enamelled round aluminium wire with, it is characterized in that: described device for painting (50) comprises at least one paint bath, in paint bath, be provided with paint roller, paint roller is provided with japanning wheel, and japanning wheel periphery is provided with the upper paint bath of at least one annular guiding.
5. produce according to claim 4 the equipment of enamelled round aluminium wire with, it is characterized in that: described plain conductor inlet wire passage (19) is arranged on paint bath and strides across paint bath.
6. produce according to claim 1 the equipment of enamelled round aluminium wire with, it is characterized in that: also comprise equipment rack (10) and provide the servomechanism of auxiliary power for aluminium round wire, equipment rack (10) bottom is built on stilts, wiper mechanism (2) and servomechanism are arranged on equipment rack (10) top, and wire dispenser (1), air-dry mechanism (3) baker (4), japanning mechanism (5) and spooler (7) are arranged on equipment rack (10) bottom.
7. produce according to claim 6 the equipment of enamelled round aluminium wire with, it is characterized in that: described servomechanism comprises motor (11), motor rack (13) and power-assisted guide wheel (12), motor rack (13) is arranged on equipment rack (10), motor (11) and power-assisted guide wheel (12) are arranged on motor rack (13), motor (11) is in transmission connection with power-assisted guide wheel (12), and power-assisted guide wheel (12) periphery is provided with the metallic channel that multiple tracks is parallel to each other.
8. produce according to claim 1 the equipment of enamelled round aluminium wire with, it is characterized in that: also comprise cooling device (6), cooling device (6) is arranged between baker (4) and spooler (7).
9. a technique of producing enamelled round aluminium wire with, is characterized in that:
The first step, emits plain conductor;
Second step, adopts the mode of cleaning with water simultaneously and washing to clean plain conductor surface;
The 3rd step, carries out air-dry processing by the plain conductor after clean;
The 4th step, sends into plain conductor in baker and anneals; And plain conductor after annealing is painted, to form lacquer wire, then lacquer wire is sent in baker its surperficial paint film is carried out to baking-curing, form enamelled wire;
The 5th step is carried out rolling after enamelled round aluminium wire with out in baker is cooling.
10. produce according to claim 1 the technique of enamelled round aluminium wire with, it is characterized in that: by regulating oven drying temperature parameter, or, by regulating plain conductor and the stroke of lacquer wire in baker, to meet the requirement of plain conductor surface-treated, and the requirement that meets lacquer wire film curing.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410148722.1A CN103956218B (en) | 2014-04-15 | 2014-04-15 | Device and technology for producing enameled round aluminum wires |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410148722.1A CN103956218B (en) | 2014-04-15 | 2014-04-15 | Device and technology for producing enameled round aluminum wires |
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| CN103956218A true CN103956218A (en) | 2014-07-30 |
| CN103956218B CN103956218B (en) | 2017-02-15 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105957650A (en) * | 2016-07-11 | 2016-09-21 | 湖北腾洋铜业有限公司 | Production equipment for double-glass-silk enamel-covered wire |
| CN106205860A (en) * | 2016-06-27 | 2016-12-07 | 佛山市顺德区盛永机械有限公司 | A kind of multipurpose horizontal aluminum steel enamelling machine |
| CN106229090A (en) * | 2016-07-11 | 2016-12-14 | 湖北腾洋铜业有限公司 | A kind of production method of double glass fiber covered enamelled wire |
| CN107025962A (en) * | 2017-04-07 | 2017-08-08 | 阿斯塔导线有限公司 | Low energy consumption enamelling technique |
| CN107680735A (en) * | 2017-10-16 | 2018-02-09 | 白银有色集团股份有限公司 | A kind of ultra tiny enamel-covered production automatic threading device and method |
| CN109607319A (en) * | 2018-12-28 | 2019-04-12 | 芜湖楚江合金铜材有限公司 | A kind of production round wires do not shut down continuous offline production equipment |
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| CN201918227U (en) * | 2011-02-28 | 2011-08-03 | 铜陵市精隆电工材料有限责任公司 | Online cleaning device for enameled wire leads |
| CN201956137U (en) * | 2011-03-01 | 2011-08-31 | 铜陵市精隆电工材料有限责任公司 | Vertical enamelling machine for disconnect protection |
| CN203839134U (en) * | 2014-04-15 | 2014-09-17 | 广东格兰仕集团有限公司 | Device for producing enameled aluminum round wires |
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| US4365790A (en) * | 1981-05-19 | 1982-12-28 | Mag Maschinen Und Apparatebau Gesellschaft Mbh | Plant for producing enameled wire using an inline process |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106205860A (en) * | 2016-06-27 | 2016-12-07 | 佛山市顺德区盛永机械有限公司 | A kind of multipurpose horizontal aluminum steel enamelling machine |
| CN105957650A (en) * | 2016-07-11 | 2016-09-21 | 湖北腾洋铜业有限公司 | Production equipment for double-glass-silk enamel-covered wire |
| CN106229090A (en) * | 2016-07-11 | 2016-12-14 | 湖北腾洋铜业有限公司 | A kind of production method of double glass fiber covered enamelled wire |
| CN106229090B (en) * | 2016-07-11 | 2017-09-19 | 湖北腾洋铜业有限公司 | A kind of production method of double glass fiber covered enamelled wire |
| CN105957650B (en) * | 2016-07-11 | 2017-10-03 | 湖北腾洋铜业有限公司 | A kind of production equipment of double glass fiber covered enamelled wire |
| CN107025962A (en) * | 2017-04-07 | 2017-08-08 | 阿斯塔导线有限公司 | Low energy consumption enamelling technique |
| CN107680735A (en) * | 2017-10-16 | 2018-02-09 | 白银有色集团股份有限公司 | A kind of ultra tiny enamel-covered production automatic threading device and method |
| CN109607319A (en) * | 2018-12-28 | 2019-04-12 | 芜湖楚江合金铜材有限公司 | A kind of production round wires do not shut down continuous offline production equipment |
| CN109607319B (en) * | 2018-12-28 | 2021-06-01 | 芜湖楚江合金铜材有限公司 | Production circular line continuous production equipment without stopping machine |
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