CN215834314U - Enameled wire environment-friendly cooling arrangement - Google Patents

Abstract

The utility model relates to the technical field of enameled wire production equipment, in particular to an enameled wire environment-friendly cooling device which comprises a box body, wherein a partition plate is fixed on the end wall of the inner side of the box body, an air cooling assembly is arranged at the end part of the left side of the partition plate, a water cooling assembly is arranged at the end part of the right side of the partition plate, the air cooling assembly comprises a fan, an air nozzle is arranged at the upper part of the fan, an air outlet pipe of the fan is connected with the center of the outer wall of the bottom end of the air nozzle, an air nozzle is fixed at the top end part of the air nozzle in a uniform array mode, the water cooling assembly comprises a liquid cooling box, a liquid suction pump a is arranged at the upper part of the liquid cooling box, and the enameled wire can be precooled and soaked and cooled when being subjected to liquid cooling, so that the enameled wire cooling effect is better, and meanwhile, cooling liquid used in precooling can be conveyed back into the liquid cooling box for cyclic utilization, so that the utility model has better environmental protection.

Description

Enameled wire environment-friendly cooling arrangement

Technical Field

The utility model relates to the technical field of enameled wire production equipment, in particular to an enameled wire environment-friendly cooling device.

Background

The enameled wire is a metal wire which is used for winding an electromagnetic coil and takes insulating paint as an insulating coating, and is also called an electromagnetic wire. The winding wire is a main variety of winding wires and comprises a conductor and an insulating layer, and a bare wire is annealed and softened and then is subjected to painting and baking for multiple times. However, it is not easy to produce a product which meets both the standard requirements and the customer requirements, and it is influenced by the quality of raw materials, process parameters, production equipment, environment and other factors, so that the quality characteristics of various enameled wires are different, but the enameled wires have four properties of mechanical properties, chemical properties, electrical properties and thermal properties.

After the enameled wire is baked in the oven, the surface temperature is high, the paint film is soft, the strength is low, and if the enameled wire is not cooled in time, the paint film on the surface of the enameled wire can be damaged when the enameled wire passes through the guide wheel, so that the production quality of the enameled wire is seriously affected. When the wire travelling speed of the enameled wire is slow, the enameled wire can be naturally cooled as long as a cooling section with a certain length is ensured; when the wire travelling speed of the enameled wire is high, the natural cooling cannot meet the cooling requirement, and the enameled wire needs to be cooled forcibly. At present, the enamelled wires are mostly coated by a hot air circulation catalytic combustion enamelling machine, and the enamelling machine has high wire moving speed and high production efficiency, so forced cooling is needed.

However, most of the existing enameled wires are cooled in an air cooling or liquid cooling manner, and when the enameled wires are cooled in the air cooling manner, organic matters outside the enameled wires are decomposed due to solidification, so that waste gas is generated in the cooling process of the enameled wires; if when adopting the mode of liquid cooling to cool off, current liquid cooling device is after the enameled wire cooling, and its coolant liquid is disposable greatly, leads to the coolant liquid consumption to increase by a wide margin, can know through above-mentioned mode that current enameled wire cooling device all has the phenomenon of not environmental protection to appear.

Currently, there is a need to develop an environment-friendly cooling device for enameled wires.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide environment-friendly enameled wire cooling equipment, which solves the problems that most of the existing enameled wires are cooled in an air cooling or liquid cooling mode in the background technology, and when the enameled wires are cooled in the air cooling mode, organic matters outside the enameled wires are decomposed due to solidification, so that the enameled wires generate waste gas in the cooling process; if the cooling is carried out by adopting a liquid cooling mode, the cooling liquid of the existing liquid cooling device is mostly utilized at one time after the enameled wire is cooled, so that the consumption of the cooling liquid is greatly increased.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides an enameled wire environment-friendly cooling arrangement, includes the box, the inboard end wall of box is fixed with the baffle, baffle left side tip is equipped with air-cooled subassembly, baffle right side tip is equipped with water cooling assembly, air-cooled subassembly includes the fan, fan upper portion is equipped with jet-propelled pipe, the outlet duct and the central department of jet-propelled pipe bottom outer wall of fan are connected, jet-propelled pipe top portion is fixed with the air nozzle through the mode of even array, water cooling assembly includes the liquid cooling case, liquid cooling case upper portion is equipped with imbibition pump an, imbibition pump a left side tip is fixed with shower nozzle through the pipeline, imbibition pump a right side tip is fixed with pipette an, and the pipette an other end passes liquid cooling case top outer wall and sets up on liquid cooling case bottom inner wall upper portion.

Preferably, box left side end inner wall upper portion is equipped with the initiative through the mounting panel and changes the roller, box top outer wall left side tip is fixed with the motor through rivet connection's mode, the triangle area has been cup jointed through the pivot to the motor front end, tip and initiative are changeed roller front end portion pivot and are cup jointed and be connected under the triangle area.

Preferably, the baffle left side end outer wall is equipped with supplementary commentaries on classics roller a through rivet connection's mode, supplementary commentaries on classics roller a uses with the cooperation of initiative commentaries on classics roller, supplementary commentaries on classics roller a and the setting of initiative commentaries on classics roller are in the air nozzle top.

Preferably, the center of the inner wall of the rear end of the liquid cooling box is provided with an auxiliary rotating roller b through a rotating shaft, the outer wall of the end of the right side of the partition plate is provided with an auxiliary rotating roller c through a rivet connection mode, the auxiliary rotating roller c is matched with the auxiliary rotating roller b for use, the outer walls of the ends of the two sides of the liquid cooling box are provided with through holes at the joints with enameled wires, and waterproof rings are arranged in the through holes.

Preferably, the liquid suction pump a is connected with the right side end part of the inner wall of the top end of the box body in a rivet connection mode, a pipeline fixing device is fixed on a pipeline arranged on the upper portion of the shower nozzle in a sleeved connection mode, the other end of the pipeline fixing device is connected with the outer wall of the right side end of the partition plate, and the shower nozzle is arranged on the upper portion of the auxiliary rotating roller c.

Preferably, a liquid storage tank is arranged at the bottom of the outer wall of the left side end of the liquid cooling tank, the other end of the liquid storage tank is abutted against the bottom of the outer wall of the right side end of the partition plate, the bottom end of the liquid storage tank is abutted against the inner wall of the bottom end of the tank body, the liquid storage tank is arranged right below a shower nozzle, and the liquid storage tank is matched with the shower nozzle for use.

Preferably, liquid cooling case top outer wall left side tip passes through bolted connection's mode and installs imbibition pump b, imbibition pump b left side tip is fixed with the pipette through the mode that cup joints, the pipette other end inserts in the reservoir, imbibition pump b right side tip has cup jointed the drain pipe, the drain pipe other end and liquid cooling case top inner wall left side end connection.

Preferably, box top outer wall center department is fixed with the purifying box, the mode that purifying box left side tip passes through bolted connection is fixed with the air-blower, air-blower left side tip passes through the aspiration channel and is connected with box top inner wall left side portion, the inboard left side tip of purifying box is equipped with the filtration cotton board through the mode that cup joints, it is equipped with the activated carbon board to filter cotton board right side tip, activated carbon board outside end wall is connected with the inboard end wall of box through the mode that cup joints.

Compared with the prior art, the utility model has the beneficial effects that:

according to the utility model, in the process of conveying the enameled wire, the arranged fan can convey air for cooling into the air injection pipe, the air injection pipe can uniformly inject the air through the air injection nozzle, so that the air can cool the enameled wire, meanwhile, the arranged air blower can absorb peculiar smell generated in the air cooling process of the enameled wire through the air suction pipe, and the arranged active carbon plate and the filter cotton plate can filter and purify the peculiar smell absorbed by the air blower, so that the peculiar smell is prevented from polluting the air;

the enameled wire after air cooling can be conveyed to the lower part of the shower nozzle under the action of the auxiliary rotating roller a and the auxiliary rotating roller c, then a liquid suction pump a and a liquid suction pump b are started, the arranged liquid suction pump a can suck out cooling liquid in the liquid cooling box through the liquid suction pipe a and convey the cooling liquid to the shower nozzle through a pipeline arranged at the right side end part of the liquid cooling box, the shower nozzle can spray the cooling liquid to pre-cool the enameled wire below the shower nozzle, the arranged liquid storage tank can collect the cooling liquid sprayed by the shower nozzle, the arranged liquid suction pump b can convey the cooling liquid collected in the liquid storage tank back to the liquid cooling box through the liquid suction pipe again, so that the cooling liquid can be used for multiple times, the pre-cooled enameled wire can enter the liquid cooling box through the through hole, the cooling liquid in the liquid cooling box can soak and cool the enameled wire, and a worker can take out the cooled enameled wire through the discharge hole after cooling is completed, according to the mode, the enameled wire can be precooled and soaked for cooling when the enameled wire is subjected to liquid cooling, so that the enameled wire is better in cooling effect, and meanwhile, the cooling liquid used in precooling can be conveyed back to the liquid cooling box for recycling, so that the enameled wire is better in environmental protection during use.

Drawings

FIG. 1 is a schematic view of the external structure of the present invention in a front view;

FIG. 2 is a schematic cross-sectional view in front view of the present invention;

FIG. 3 is a schematic sectional view of the purifying box according to the present invention;

fig. 4 is a schematic perspective view of an auxiliary roller a according to the present invention.

In the figure: 1. a box body; 1-1, a partition board; 1-2, actively rotating the roller; 1-3, an auxiliary roller a; 2. an air-cooled assembly; 2-1, a fan; 2-2, a gas ejector pipe; 2-3, an air nozzle; 2-4, a motor; 2-5, a triangular belt; 3. a water-cooling assembly; 3-1, cooling the liquid in a cooling box; 3-2, an auxiliary roller b; 3-3, an auxiliary roller c; 3-4, a liquid storage tank; 3-5, a liquid suction pump a; 3-6, shower nozzle; 3-7, a liquid suction pump b; 3-8, a pipette; 4. a purification box; 4-1, a blower; 4-2, filtering a cotton plate; 4-3, and an activated carbon plate.

Detailed Description

The utility model provides the following technical scheme: an environment-friendly cooling device for enameled wires can effectively improve the cooling effect of the enameled wires in the using process, please refer to fig. 1-4, which comprises a box body 1, a partition plate 1-1 is fixed on the end wall of the inner side of the box body 1, an air cooling assembly 2 is arranged at the left side end part of the partition plate 1-1, a water cooling assembly 3 is arranged at the right side end part of the partition plate 1-1, an auxiliary roller a1-3 is arranged on the outer wall of the left side end of the partition plate 1-1 in a rivet connection mode, the auxiliary roller a1-3 is matched with an active roller 1-2 for use, the auxiliary roller a1-3 and the active roller 1-2 are arranged above an air nozzle 2-3, specifically, the partition plate 1-1 is arranged for separating the air cooling assembly 2 from the water cooling assembly 3 in the box body 1 and preventing the odor generated by the enameled wires from floating to the water cooling assembly 3 when the enameled wires are air cooled, the driving roller 1-2 and the auxiliary roller a1-3 are arranged for conveying the enameled wire;

further, the air cooling component 2 comprises a fan 2-1, an air spraying pipe 2-2 is arranged on the upper portion of the fan 2-1, an air outlet pipe of the fan 2-1 is connected with the center of the outer wall of the bottom end of the air spraying pipe 2-2, air nozzles 2-3 are fixed at the top end portion of the air spraying pipe 2-2 in a uniform array mode, an active rotating roller 1-2 is arranged on the upper portion of the inner wall of the left end of the box body 1 through a mounting plate, a motor 2-4 is fixed at the left end portion of the outer wall of the top end of the box body 1 in a rivet connection mode, a triangular belt 2-5 is sleeved at the front end portion of the motor 2-4 through a rotating shaft, the lower end portion of the triangular belt 2-5 is sleeved and connected with a rotating shaft at the front end portion of the active rotating roller 1-2, specifically, the fan 2-1 is arranged for conveying air for cooling into the air spraying pipe 2-2, the air spraying pipe 2-2 can uniformly spray air through the air nozzles 2-3, the air can cool the enameled wire, the arranged motor 2-4 can drive the triangular belt 2-5 to rotate through the rotating shaft, and the triangular belt 2-5 can drive the rotating roller on the driving rotating roller 1-2 to rotate when rotating, so that the enameled wire is conveyed;

further, the water cooling component 3 comprises a liquid cooling box 3-1, a liquid suction pump a3-5 is arranged at the upper part of the liquid cooling box 3-1, a shower nozzle 3-6 is fixed at the left end part of the liquid suction pump a3-5 through a pipeline, a liquid suction pipe a is fixed at the right end part of the liquid suction pump a3-5, the other end of the liquid suction pipe a penetrates through the outer wall of the top end of the liquid cooling box 3-1 and is arranged at the upper part of the inner wall of the bottom end of the liquid cooling box 3-1, an auxiliary rotating roller b3-2 is arranged at the center of the inner wall of the rear end of the liquid cooling box 3-1 through a rotating shaft, an auxiliary rotating roller c3-3 is arranged at the outer wall of the right end of the partition plate 1-1 in a rivet connection mode, the auxiliary rotating roller c3-3 is matched with the auxiliary rotating roller b3-2 for use, through holes are arranged at the outer walls of the two side ends of the liquid cooling box 3-1 and are connected with enameled wires, waterproof rings are arranged in the through holes, the liquid suction pump a3-5 is connected with the right side end part of the inner wall at the top end of the box body 1 in a rivet connection mode, a pipeline fixer is fixed on a pipeline arranged at the upper part of the shower nozzle 3-6 in a sleeving connection mode, the other end of the pipeline fixer is connected with the outer wall at the right side end of the partition plate 1-1, the shower nozzle 3-6 is arranged at the upper part of the auxiliary rotating roller c3-3, a liquid storage tank 3-4 is arranged at the bottom of the outer wall at the left side end of the liquid cooling box 3-1, the other end of the liquid storage tank 3-4 is abutted against the bottom of the outer wall at the right side end of the partition plate 1-1, the bottom end part of the liquid storage tank 3-4 is abutted against the inner wall at the bottom end of the box body 1, the liquid storage tank 3-4 is arranged under the shower nozzle 3-6, the liquid storage tank 3-4 is matched with the shower nozzle 3-6 for use, the liquid suction pump b3-7 is arranged at the left side end part of the outer wall at the top end of the liquid cooling box 3-1 in a bolt connection mode, a liquid suction pipe 3-8 is fixed at the left end part of the liquid suction pump b3-7 in a sleeving manner, the other end of the liquid suction pipe 3-8 is inserted into a liquid storage tank 3-4, a liquid outlet pipe is sleeved at the right end part of the liquid suction pump b3-7, the other end of the liquid outlet pipe is connected with the left end part of the inner wall of the top end of the liquid cooling tank 3-1, specifically, the liquid cooling tank 3-1 is arranged for storing cooling liquid for liquid cooling, an auxiliary rotating roller c3-3 and an auxiliary rotating roller b3-2 are arranged for supporting the enameled wire when the enameled wire moves in the liquid cooling tank 3-1, so that the enameled wire can be soaked and cooled by the cooling liquid stored in the liquid cooling tank 3-1, a through hole is arranged for enabling the enameled wire to enter the liquid cooling tank 3-1, and a waterproof ring is arranged for reducing the overflow of the cooling liquid from the through hole, the arranged liquid suction pump a3-5 can pump out the cooling liquid in the liquid cooling tank 3-1 through a liquid suction pipe a, and convey the cooling liquid to the shower nozzle 3-6 through a pipeline arranged at the end part of the right side of the liquid suction pump a, the shower nozzle 3-6 can spray the cooling liquid to pre-cool the enameled wire below the shower nozzle, the arranged liquid storage tank 3-4 can collect the cooling liquid sprayed by the shower nozzle 3-6, and the arranged liquid suction pump b3-7 can convey the cooling liquid collected in the liquid storage tank 3-4 back to the liquid cooling tank 3-1 through the liquid suction pipe 3-8 again, so that the cooling liquid can be used for multiple times;

further, a purifying box 4 is fixed at the center of the outer wall of the top end of the box body 1, a blower 4-1 is fixed at the left end of the purifying box 4 in a bolt connection mode, the left end of the blower 4-1 is connected with the left side of the inner wall of the top end of the box body 1 through an air suction pipe, a filtering cotton plate 4-2 is arranged at the left end of the inner side of the purifying box 4 in a sleeving connection mode, an activated carbon plate 4-3 is arranged at the right end of the filtering cotton plate 4-2, the outer end wall of the activated carbon plate 4-3 is connected with the inner end wall of the box body 1 in a sleeving connection mode, specifically, the blower 4-1 is arranged for sucking the peculiar smell generated during air cooling of the enameled wire through the air suction pipe, and the activated carbon plate 4-3 and the filtering cotton plate 4-2 are arranged for filtering and purifying the sucked peculiar smell and preventing the peculiar smell from polluting the air.

The working principle is as follows: firstly, opening a box door to connect all devices according to the attached drawing, then starting a motor 2-4, wherein the motor 2-4 can drive a triangular belt 2-5 to rotate through a rotating shaft, the triangular belt 2-5 can drive a rotating roller on an active rotating roller 1-2 to rotate when rotating, so as to finish the conveying of the enameled wire, in the conveying process of the enameled wire, a fan 2-1 can convey cooling air into an air nozzle 2-2, the air nozzle 2-2 can uniformly spray the air through an air nozzle 2-3, so that the air can cool the enameled wire, meanwhile, a fan 4-1 can absorb peculiar smell generated in the air cooling of the enameled wire through an air suction pipe, and an activated carbon plate 4-3 and a filter cotton plate 4-2 can filter and purify the peculiar smell absorbed by the fan 4-1, the air pollution caused by peculiar smell is prevented, the enameled wire after air cooling is conveyed to the position below a shower nozzle 3-6 under the action of an auxiliary rotating roller a1-3 and an auxiliary rotating roller c3-3, then a liquid suction pump a3-5 and a liquid suction pump b3-7 are started, the arranged liquid suction pump a3-5 can pump out cooling liquid in a liquid cooling tank 3-1 through the liquid suction pipe a and convey the cooling liquid to the position of the shower nozzle 3-6 through a pipeline arranged at the right side end part of the liquid suction pump, the shower nozzle 3-6 can spray out the cooling liquid to pre-cool the enameled wire below the liquid suction pump, a liquid storage tank 3-4 can collect the cooling liquid sprayed by the shower nozzle 3-6, and the arranged liquid suction pump b3-7 can convey the cooling liquid collected in the liquid storage tank 3-4 back to the liquid cooling tank 3-1 through the liquid suction pipe 3-8, the cooling liquid can be used for multiple times, the pre-cooled enameled wire can enter the liquid cooling box 3-1 through the through hole, the enameled wire can be soaked and cooled by the cooling liquid in the liquid cooling box 3-1, and a worker can take out the cooled enameled wire through the discharge hole after cooling is completed.

While the utility model has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the utility model. In particular, the various features of the embodiments disclosed herein may be used in any combination, provided that there is no structural conflict, and the combinations are not exhaustively described in this specification merely for the sake of brevity and conservation of resources. Therefore, it is intended that the utility model not be limited to the particular embodiments disclosed, but that the utility model will include all embodiments falling within the scope of the appended claims.

Claims (8)

1. The utility model provides an enameled wire environment-friendly cooling arrangement, includes box (1), box (1) inboard end wall is fixed with baffle (1-1), baffle (1-1) left side tip is equipped with air-cooled subassembly (2), baffle (1-1) right side tip is equipped with water-cooling subassembly (3), its characterized in that: the air cooling component (2) comprises a fan (2-1), an air injection pipe (2-2) is arranged at the upper part of the fan (2-1), the air outlet pipe of the fan (2-1) is connected with the center of the outer wall of the bottom end of the air injection pipe (2-2), the top end part of the gas injection pipe (2-2) is fixed with gas nozzles (2-3) in a uniform array mode, the water cooling component (3) comprises a liquid cooling box (3-1), a liquid suction pump a (3-5) is arranged at the upper part of the liquid cooling box (3-1), the left end of the liquid suction pump a (3-5) is fixed with a shower nozzle (3-6) through a pipeline, a liquid suction pipe a is fixed at the right side end part of the liquid suction pump a (3-5), and the other end of the liquid suction pipe a penetrates through the outer wall of the top end of the liquid cooling box (3-1) and is arranged at the upper part of the inner wall of the bottom end of the liquid cooling box (3-1).

2. The environment-friendly enameled wire cooling device as claimed in claim 1, wherein: the automatic rotating device is characterized in that the upper portion of the inner wall of the left side end of the box body (1) is provided with a driving rotating roller (1-2) through a mounting plate, the end portion of the left side of the outer wall of the top end of the box body (1) is fixed with a motor (2-4) in a rivet connection mode, the front end portion of the motor (2-4) is sleeved with a triangular belt (2-5) through a rotating shaft, and the lower end portion of the triangular belt (2-5) is connected with the rotating shaft of the front end portion of the driving rotating roller (1-2) in a sleeved mode.

3. The environment-friendly enameled wire cooling device as claimed in claim 1, wherein: the baffle (1-1) left side end outer wall is equipped with supplementary roller a (1-3) of changeing through the mode of rivet connection, supplementary roller a (1-3) of changeing uses with initiative roller (1-2) cooperation, supplementary roller a (1-3) of changeing and initiative roller (1-2) setting in air nozzle (2-3) top of changeing.

4. The environment-friendly enameled wire cooling device as claimed in claim 1, wherein: the auxiliary roller b (3-2) is installed at the center of the inner wall of the rear end of the liquid cooling box (3-1) through a rotating shaft, the auxiliary roller c (3-3) is arranged on the outer wall of the right side end of the partition plate (1-1) in a rivet connection mode, the auxiliary roller c (3-3) and the auxiliary roller b (3-2) are matched for use, through holes are formed in the outer walls of the two side ends of the liquid cooling box (3-1) at the connection positions with enameled wires, and waterproof rings are arranged in the through holes.

5. The environment-friendly enameled wire cooling device as claimed in claim 1, wherein: the liquid suction pump a (3-5) is connected with the right side end part of the inner wall of the top end of the box body (1) in a rivet connection mode, a pipeline fixing device is fixed on a pipeline arranged at the upper part of the shower nozzle (3-6) in a sleeved connection mode, the other end of the pipeline fixing device is connected with the outer wall of the right side end of the partition plate (1-1), and the shower nozzle (3-6) is arranged at the upper part of the auxiliary rotating roller c (3-3).

6. The environment-friendly enameled wire cooling device as claimed in claim 1, wherein: the liquid cooling tank is characterized in that a liquid storage tank (3-4) is arranged at the bottom of the outer wall of the left side end of the liquid cooling tank (3-1), the other end of the liquid storage tank (3-4) is abutted against the bottom of the outer wall of the right side end of the partition plate (1-1), the bottom end of the liquid storage tank (3-4) is abutted against the inner wall of the bottom end of the tank body (1), the liquid storage tank (3-4) is arranged under the shower nozzle (3-6), and the liquid storage tank (3-4) is matched with the shower nozzle (3-6) for use.

7. The environment-friendly enameled wire cooling device as claimed in claim 1, wherein: liquid suction pump b (3-7) is installed through bolted connection's mode to liquid cooling case (3-1) top outer wall left side tip, liquid suction pump b (3-7) left side tip is fixed with pipette (3-8) through the mode of cup jointing, the pipette (3-8) other end inserts in reservoir (3-4), liquid suction pump b (3-7) right side tip has cup jointed the drain pipe, the drain pipe other end and liquid cooling case (3-1) top inner wall left side end connection.

8. The environment-friendly enameled wire cooling device as claimed in claim 1, wherein: the improved air purifier is characterized in that a purifying box (4) is fixed at the center of the outer wall of the top end of the box body (1), an air blower (4-1) is fixed at the end of the left side of the purifying box (4) in a bolt connection mode, the end of the left side of the air blower (4-1) is connected with the left side part of the inner wall of the top end of the box body (1) through an air suction pipe, a filtering cotton plate (4-2) is arranged at the end of the left side of the inner side of the purifying box (4) in a sleeved mode, an activated carbon plate (4-3) is arranged at the end of the right side of the filtering cotton plate (4-2), and the end wall of the outer side of the activated carbon plate (4-3) is connected with the end wall of the inner side of the box body (1) in a sleeved mode.

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