CN218291233U - A differential spinning device - Google Patents
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- CN218291233U CN218291233U CN202221343629.2U CN202221343629U CN218291233U CN 218291233 U CN218291233 U CN 218291233U CN 202221343629 U CN202221343629 U CN 202221343629U CN 218291233 U CN218291233 U CN 218291233U
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- 238000009987 spinning Methods 0.000 title claims abstract description 25
- 238000001816 cooling Methods 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000007664 blowing Methods 0.000 claims abstract description 22
- 238000004804 winding Methods 0.000 claims abstract description 15
- 239000002828 fuel tank Substances 0.000 claims description 9
- 150000007530 organic bases Chemical class 0.000 claims description 3
- 239000000835 fiber Substances 0.000 abstract description 55
- 238000007711 solidification Methods 0.000 abstract description 8
- 230000008023 solidification Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000001125 extrusion Methods 0.000 abstract description 4
- 230000005611 electricity Effects 0.000 abstract 1
- 238000003860 storage Methods 0.000 abstract 1
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 11
- 239000000126 substance Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007385 chemical modification Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000877 morphologic effect Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及纺丝设备技术领域,特别涉及一种差别化纺丝装置。The utility model relates to the technical field of spinning equipment, in particular to a differential spinning device.
背景技术Background technique
纺丝又称化学纤维成形,是制造化学纤维的一道工序,将某些高分子化合物制成胶体溶液或熔化成熔体后由喷丝头细孔压出形成化学纤维的过程,差别化纤维通常是指在原来纤维组成的基础上进行物理或化学改性处理,使纤维的形态结构,物理化学性能与常规化纤有显著的不同,纤维的差别化加工处理,起因于普通合成纤维的一些不足,大多采用简单仿天然纤维特征的方式进行以改进纤维形态或性能;Spinning, also known as chemical fiber forming, is a process of manufacturing chemical fibers. Some polymer compounds are made into colloidal solutions or melted into melts and then extruded from the spinneret pores to form chemical fibers. Differential fibers are usually It refers to the physical or chemical modification treatment on the basis of the original fiber composition, so that the morphological structure and physical and chemical properties of the fiber are significantly different from those of conventional chemical fibers. The differential processing of fibers is caused by some shortcomings of ordinary synthetic fibers. Most of them are carried out by simply imitating the characteristics of natural fibers to improve the shape or performance of fibers;
现有的差别化纺丝装置在使用时,依然存在一定的不足之处,在进行纺丝过程中不便对生产出的纤维进行冷却固化,使得限位冷却固化效果不佳,继而导致装置的纺丝效率低,因此,需要根据上述情况,提出进一步的改进。The existing differential spinning device still has certain deficiencies when it is used. It is inconvenient to cool and solidify the produced fibers during the spinning process, which makes the limited cooling and solidification effect poor, which in turn leads to the spinning of the device. Silk efficiency is low, therefore, need to propose further improvement according to the above situation.
实用新型内容Utility model content
本实用新型的目的在于提供一种差别化纺丝装置,以解决上述背景技术中提出的装置冷却固化效率低的问题。The purpose of this utility model is to provide a differential spinning device to solve the problem of low cooling and solidification efficiency of the device proposed in the background technology.
为实现上述目的,本实用新型提供如下技术方案:一种差别化纺丝装置,包括底座,所述底座的顶端安装有冷却箱,且冷却箱的一侧安装有上油箱,所述上油箱的一侧设置有收卷机构,所述上油箱的内部设置有挤压机构,所述冷却箱的内部安装有导向轮,所述冷却箱一侧的底座的内部安装有调节筒,所述冷却箱内部的两侧均设置有吹风机构。In order to achieve the above purpose, the utility model provides the following technical solutions: a differential spinning device, including a base, a cooling box is installed on the top of the base, and an upper oil tank is installed on one side of the cooling box, the upper oil tank One side is provided with a winding mechanism, the inside of the upper oil tank is provided with an extruding mechanism, the inside of the cooling box is equipped with a guide wheel, the inside of the base on one side of the cooling box is installed with an adjusting cylinder, and the inside of the cooling box Both sides of the interior are provided with a blower mechanism.
使用本技术方案的一种差别化纺丝装置时,通过吹风机构对纤维进行吹风冷却,达到纤维固化的效果,接着通过挤压机构对纤维进行上油,然后通过收卷机构对处理好的纤维进行收卷,操作便捷。When using a differential spinning device of this technical solution, the fiber is blown and cooled by the blowing mechanism to achieve the effect of fiber solidification, and then the fiber is oiled by the extrusion mechanism, and then the treated fiber is processed by the winding mechanism. Rewinding is easy to operate.
优选的,所述收卷机构包括支板,且支板设置于上油箱的一侧,所述支板的顶端安装有机座,所述机座的一侧安装有旋转电机,且旋转电机的一端安装有齿盘,所述齿盘的一侧啮合有啮合盘,且啮合盘的一端安装有收卷筒。Preferably, the winding mechanism includes a support plate, and the support plate is arranged on one side of the upper fuel tank, the top of the support plate is installed with an organic base, one side of the base is equipped with a rotating motor, and one end of the rotating motor A toothed disc is installed, one side of the toothed disc engages with an engaging disc, and one end of the engaging disc is installed with a winding drum.
优选的,所述吹风机构包括冷风机,且冷风机设置于底座的顶端,所述冷风机的一端安装有风管,所述冷风机一侧的底座的内部安装有横板,且横板的外侧安装有微型电推杆,所述微型电推杆的一端安装有活动杆,且活动杆的一端安装有连接管,所述连接管的底端与风管的一端相连接,所述连接管的顶端均匀安装有吹风喷头,所述连接管底端的一侧安装有铰接杆,且铰接杆和活动杆之间连接有连接杆。Preferably, the blowing mechanism includes a cooling fan, and the cooling fan is arranged on the top of the base, an air duct is installed at one end of the cooling fan, a horizontal plate is installed inside the base on one side of the cooling fan, and the horizontal plate A miniature electric push rod is installed on the outside, a movable rod is installed at one end of the miniature electric push rod, and a connecting pipe is installed at one end of the movable rod, the bottom end of the connecting pipe is connected with one end of the air duct, and the connecting pipe A blowing nozzle is evenly installed on the top of the connecting pipe, and a hinged rod is installed on one side of the bottom end of the connecting pipe, and a connecting rod is connected between the hinged rod and the movable rod.
优选的,所述吹风喷头在连接管的顶端设置有四组,每组设置有两个,四组所述吹风喷头在连接管的顶端呈等间距分布。吹风喷头设置了多组,以确保对纤维进行均匀的吹风。Preferably, four groups of blowing nozzles are arranged on the top of the connecting pipe, each group is provided with two, and the four groups of blowing nozzles are equidistantly distributed on the top of the connecting pipe. There are multiple groups of blowing nozzles to ensure that the fibers are blown evenly.
优选的,所述挤压机构包括电动推杆,且电动推杆设置于上油箱的内部,所述电动推杆一侧的上油箱的内部安装有支架,所述电动推杆的一端安装有伸缩杆,且伸缩杆的一端安装有转动轴,所述转动轴的一端贯穿支架并安装有集油框,且集油框的外侧均匀设置有出油孔,所述集油框的底端安装有吸油海绵,所述集油框的一侧安装有注油管。Preferably, the extruding mechanism includes an electric push rod, and the electric push rod is arranged inside the upper fuel tank, a bracket is installed inside the upper fuel tank on one side of the electric push rod, and a telescopic Rod, and one end of the telescopic rod is installed with a rotating shaft, one end of the rotating shaft runs through the bracket and an oil collecting frame is installed, and the outer side of the oil collecting frame is uniformly provided with oil outlet holes, and the bottom end of the oil collecting frame is installed with An oil-absorbing sponge, an oil filling pipe is installed on one side of the oil collecting frame.
优选的,所述出油孔的截面为圆形,所述出油孔在集油框的外侧呈等间距分布。Preferably, the cross-section of the oil outlet holes is circular, and the oil outlet holes are distributed at equal intervals outside the oil collecting frame.
与现有技术相比,本实用新型的有益效果是:该差别化纺丝装置不仅便于对纤维进行高效的冷却固化,还便于对纤维进行均匀的上油,而且便于收卷;Compared with the prior art, the beneficial effect of the utility model is: the differential spinning device not only facilitates efficient cooling and solidification of the fibers, but also facilitates uniform oiling of the fibers and facilitates winding;
(1)通过冷风机和风管相互配合,以便往连接管中吹风,经过吹风喷头均匀的喷向纤维,以便对纤维进行高效的降温处理,能够对纤维丝线进行快速有效的降温固化处理,提高了对纤维丝线的生产质量,接着通过微型电推杆推动活动杆往右侧运动,以便带动连接管同步运动,接着往回拉动活动杆,则使连接管往左摆动,依次往复,使得连接管左右摆动,以便将冷风均匀的吹向纤维,使得纤维受冷均匀,提高了纤维的生产质量;(1) Cooperate with the air cooler and the air pipe to blow air into the connecting pipe, and evenly spray the fiber through the blowing nozzle to effectively cool the fiber, and can quickly and effectively cool and solidify the fiber thread, improving In order to ensure the production quality of the fiber thread, then push the movable rod to move to the right through the micro electric push rod, so as to drive the connecting pipe to move synchronously, and then pull the movable rod back, so that the connecting pipe will swing to the left and reciprocate in turn, so that the connecting pipe Swing left and right, so that the cold air can be evenly blown to the fiber, so that the fiber is evenly cooled, and the production quality of the fiber is improved;
(2)通过将注油管与外接油管连接,以便往集油框中注入适量的纺丝油剂,油剂经过出油孔落到吸油海绵上,被吸油海绵吸收,接着驱动电动推杆,推动伸缩杆往下运动,使得转动轴做旋转运动,以便带动集油框往下翻转,即带动吸油海绵同步往下翻转,以便在纤维从两组吸油海绵之间穿过时,对纤维表面进行均匀的涂抹纺丝油剂,对纤维丝线进行快速有效的上油处理,操作便捷;(2) Connect the oil injection pipe to the external oil pipe to inject a proper amount of spinning oil into the oil collecting frame. The oil will fall on the oil-absorbing sponge through the oil outlet and be absorbed by the oil-absorbing sponge. Then drive the electric push rod to push The telescopic rod moves downwards, so that the rotating shaft rotates, so as to drive the oil collecting frame to turn down, that is, to drive the oil-absorbing sponges to turn down synchronously, so that when the fibers pass through the two groups of oil-absorbing sponges, the surface of the fibers can be uniformly Apply spinning oil to quickly and effectively oil the fiber threads, and the operation is convenient;
(3)通过旋转电机驱动齿盘旋转,齿盘与啮合盘相互啮合,使得啮合盘进行旋转,以便带动收卷筒同步旋转,以便对冷却固化上油后的纤维进行收卷,操作便捷,工作效率高。(3) The toothed plate is driven to rotate by the rotating motor, and the toothed plate and the meshing plate are meshed with each other, so that the meshing plate rotates, so as to drive the winding drum to rotate synchronously, so as to wind the fiber after cooling, solidification and oiling. The operation is convenient and the work efficient.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present utility model. Those skilled in the art can also obtain other drawings based on these drawings without any creative work.
图1为本实用新型的主视结构示意图;Fig. 1 is the main view structure schematic diagram of the utility model;
图2为本实用新型的主视剖面结构示意图;Fig. 2 is the schematic diagram of the front view section structure of the utility model;
图3为本实用新型的图2中A处结构示意图;Fig. 3 is the schematic diagram of the structure at A in Fig. 2 of the present utility model;
图4为本实用新型的冷却机构结构示意图。Fig. 4 is a structural schematic diagram of the cooling mechanism of the present invention.
图中的附图标记说明:1、底座;2、冷却箱;3、导向轮;4、调节筒;5、上油箱;6、收卷机构;601、机座;602、旋转电机;603、齿盘;604、啮合盘;605、收卷筒;606、支板;7、吹风机构;701、冷风机;702、风管;703、连接管;704、吹风喷头;705、铰接杆;706、连接杆;707、横板;708、微型电推杆;709、活动杆;8、挤压机构;801、电动推杆;802、伸缩杆;803、支架;804、集油框;805、出油孔;806、吸油海绵;807、注油管;808、转动轴。Explanation of reference numerals in the figure: 1. Base; 2. Cooling box; 3. Guide wheel; 4. Adjusting cylinder; 5. Upper oil tank; 6. Rewinding mechanism; tooth plate; 604, meshing disc; 605, reel; 606, support plate; 7, blowing mechanism; 701, air cooler; 702, air pipe; 703, connecting pipe; 704, blowing nozzle; 705, hinged rod; , connecting rod; 707, horizontal plate; 708, miniature electric push rod; 709, movable rod; 8, extrusion mechanism; 801, electric push rod; 802, telescopic rod; 803, bracket; 804, oil collecting frame; Oil outlet hole; 806, oil-absorbing sponge; 807, oil injection pipe; 808, rotating shaft.
具体实施方式detailed description
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative work belong to the scope of protection of the present utility model.
请参阅图1-4,本实用新型提供的一种实施例:一种差别化纺丝装置,包括底座1,底座1的顶端安装有冷却箱2,且冷却箱2的一侧安装有上油箱5,上油箱5的一侧设置有收卷机构6;Please refer to Figures 1-4, an embodiment provided by the utility model: a differential spinning device, including a
收卷机构6包括支板606,且支板606设置于上油箱5的一侧,支板606的顶端安装有机座601,机座601的一侧安装有旋转电机602,该旋转电机602的型号为Y90S-2,该旋转电机602通过导线连接有市电,且旋转电机602的一端安装有齿盘603,齿盘603的一侧啮合有啮合盘604,且啮合盘604的一端安装有收卷筒605;The
具体的,如图1和图2所示,使用时,旋转电机602驱动齿盘603旋转,齿盘603与啮合盘604相互啮合,使得啮合盘604进行旋转,以便带动收卷筒605同步旋转,以便对冷却固化上油后的纤维进行收卷,操作便捷,工作效率高;Specifically, as shown in Figures 1 and 2, during use, the rotating
上油箱5的内部设置有挤压机构8;An
挤压机构8包括电动推杆801,该电动推杆801的型号为FDR40,且电动推杆801设置于上油箱5的内部,电动推杆801一侧的上油箱5的内部安装有支架803,电动推杆801的一端安装有伸缩杆802,且伸缩杆802的一端安装有转动轴808,转动轴808的一端贯穿支架803并安装有集油框804,且集油框804的外侧均匀设置有出油孔805,集油框804的底端安装有吸油海绵806,集油框804的一侧安装有注油管807;
出油孔805的截面为圆形,出油孔805在集油框804的外侧呈等间距分布;The cross section of the
具体的,如图2和图3所示,使用时,将注油管807与外接油管连接,以便往集油框804中注入适量的纺丝油剂,油剂经过出油孔805落到吸油海绵806上,被吸油海绵806吸收,接着驱动电动推杆801,推动伸缩杆802往下运动,使得转动轴808做旋转运动,以便带动集油框804往下翻转,即带动吸油海绵806同步往下翻转,以便在纤维从两组吸油海绵806之间穿过时,对纤维表面进行均匀的涂抹纺丝油剂;Specifically, as shown in Figure 2 and Figure 3, when in use, the
冷却箱2的内部安装有导向轮3,冷却箱2一侧的底座1的内部安装有调节筒4,冷却箱2内部的两侧均设置有吹风机构7;The inside of the
吹风机构7包括冷风机701,该冷风机701的型号为XF-80ABHL,且冷风机701设置于底座1的顶端,冷风机701的一端安装有风管702,冷风机701一侧的底座1的内部安装有横板707,且横板707的外侧安装有微型电推杆708,该微型电推杆708的型号为DT50,微型电推杆708的一端安装有活动杆709,且活动杆709的一端安装有连接管703,连接管703的底端与风管702的一端相连接,连接管703的顶端均匀安装有吹风喷头704,连接管703底端的一侧安装有铰接杆705,且铰接杆705和活动杆709之间连接有连接杆706;
吹风喷头704在连接管703的顶端设置有四组,每组设置有两个,四组吹风喷头704在连接管703的顶端呈等间距分布;There are four groups of blowing
具体的,如图2和图4所示,使用时,冷风机701和风管702相互配合,以便往连接管703中吹风,经过吹风喷头704均匀的喷向纤维,以便对纤维进行高效的降温处理,能够对纤维丝线进行快速有效的降温固化处理,提高了对纤维丝线的生产质量,接着通过微型电推杆708推动活动杆709左右运动,带动连接管703同步运动,以便将冷风均匀的吹向纤维,使得纤维受冷均匀。Specifically, as shown in Figure 2 and Figure 4, when in use, the
工作原理:本实用新型在使用时,首先,将纤维穿入底座1中,使得纤维从导向轮3中穿过,同时从调节筒4中穿过,以便为纤维穿过限位导向,接着驱动冷风机701,通过风管702往连接管703中注入冷风,经过吹风喷头704喷出,从而对纤维进行高效的降温处理,接着驱动微型电推杆708推动活动杆709左右运动,带动连接管703同步左右摆动,继而使得冷风均匀的吹向纤维,使得纤维受冷均匀,便于热量快速散发;Working principle: When the utility model is in use, firstly, the fiber is inserted into the
其次,纤维穿入到上油箱5中,然后将注油管807与外接油管连接,往集油框804中注入适量的纺丝油剂,油剂经过出油孔805落到吸油海绵806上,然后驱动电动推杆801,推动伸缩杆802往下运动,使得转动轴808做旋转运动,推动集油框804往下翻转,吸油海绵806同步往下翻转与纤维相互接触,对纤维表面进行均匀的涂抹纺丝油剂,完成上油,操作便捷;Secondly, the fiber penetrates into the
最后,纤维穿出上油箱5,然后驱动旋转电机602带动齿盘603旋转,齿盘603与啮合盘604相互啮合,使得啮合盘604进行旋转,带动收卷筒605同步旋转,以便对冷却固化上油后的纤维进行收卷,操作便捷。Finally, the fiber passes through the
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性的劳动的情况下,即可以理解并实施。The device embodiments described above are only illustrative, and the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in One place, or it can be distributed to multiple network elements. Part or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. It can be understood and implemented by those skilled in the art without any creative efforts.
最后应说明的是:以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit of the technical solutions of the various embodiments of the present invention. and range.
Claims (6)
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