CN218289341U - Automatic anode up-down hanging system - Google Patents
Automatic anode up-down hanging system Download PDFInfo
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- CN218289341U CN218289341U CN202222188971.6U CN202222188971U CN218289341U CN 218289341 U CN218289341 U CN 218289341U CN 202222188971 U CN202222188971 U CN 202222188971U CN 218289341 U CN218289341 U CN 218289341U
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Abstract
The utility model discloses an automatic anode up-down hanging system, which comprises a PLC controller, an up-hanging execution system, a CCD camera, an X-axis shift system and an down-hanging execution system, wherein the up-hanging execution system, the CCD camera, the X-axis shift system and the down-hanging execution system are in communication connection with the PLC controller through a wireless network; the CCD camera is used for checking whether the hanger is hung up and down or not, and transmitting the position information of the hanging execution system to the PLC controller in real time, so that the PLC controller drives the X-axis shifting system to accurately transfer the hanging execution system to the position right above the hanging execution system; the utility model discloses can combine on same system with hanging the system down on going up to rely on the PLC controller to control respectively and go up the system and hang the operation of each executive component in the system down, with this realization is automatic hangs from top to bottom, need not a large amount of manual works and operates the hanger and hang from top to bottom, efficiency that hangs about improving and the degree of automation of hanging the system from top to bottom are applicable to the large batch anodic oxidation of becket and use.
Description
Technical Field
The utility model relates to the technical field of anode up-down hanging, in particular to an automatic anode up-down hanging system.
Background
Aluminum alloy plates such as a mobile phone middle frame workpiece or a camera metal ring need to be subjected to an anodic oxidation surface treatment process in the actual processing process, namely, a plurality of plates are hung on a hanger and then subjected to anodic oxidation, and during anodic oxidation, the plates need to be hung on an X-shaped anode hanger like the metal ring.
At present, in the mechanical industry, anode hangers are mostly hung up and down by adopting a mode of combining a hanging system and a hanging system, namely, the hangers are hung up by the hanging system, after metal rings are hung on the hangers, the hangers with the metal rings are anodized, the hangers with the metal rings are taken down and transferred to the hanging system, then the hanging system is started to hang the hangers with the metal rings down, manual collection through a material collecting box is needed after the hanging is finished, the automation degree is low, the hanging efficiency is low, and the anodic oxidation treatment process for the metal rings on a large scale is not facilitated.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic system of hanging from top to bottom of positive pole to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above purpose, the utility model provides a following technical scheme: an automatic anode hanging system comprises a PLC (programmable logic controller), and a hanging execution system, a CCD (charge coupled device) camera, an X-axis shifting system and a hanging execution system which are in communication connection with the PLC through a wireless network;
the PLC is used for sending out a corresponding execution instruction and transmitting the execution instruction to the upper hanging execution system, the lower hanging execution system and the X-axis shifting system through a wireless network;
the hanging execution system is used for realizing hanging operation on the hanger after receiving the execution instruction, and comprises a hanging rack for placing the hanger and a hanging clamping mechanism which is arranged in the hanging rack and is used for clamping the hanger;
the under-hanging execution system is used for realizing under-hanging operation on the hangers after the on-hanging operation after receiving the execution instruction, and comprises an under-hanging clamping mechanism and a material conveying mechanism;
the CCD camera is used for checking whether the hanger is hung up and down, transmitting the position information of the hanging execution system to the PLC in real time, and enabling the PLC to drive the X-axis shifting system to accurately transfer the hanging execution system to the position right above the hanging execution system.
Preferably, the hanging execution system is installed on an X-axis displacement system, the hanging execution system further comprises a lifting frame and a vibration disc, the X-axis displacement system is a screw rod motor, the lifting frame is installed on a screw rod of the screw rod motor, and the lifting frame comprises a lifting cylinder; the discharging rail of the vibrating disc extends into the upper hanging frame, and the outlet of the discharging rail is located right above the hanging tool.
Preferably, the CCD camera is arranged in the upper hanging rack and is positioned right above the discharging track, and the CCD camera is an MV color CCD camera.
Preferably, the upper hanging clamping mechanism and the lower hanging clamping mechanism are two groups of cylinder assemblies which are arranged oppositely, and each group of cylinder assemblies comprises an installation plate, a clamping cylinder arranged on the installation plate, and a clamping plate which is arranged on the clamping cylinder and used for clamping the hanger.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses can combine on same system with lower string system on the system of hanging, and at the CCD camera, under the effect of X axle aversion system and PLC controller, can be with the steady accurate propelling movement of hanging system under to on the string system, need not artificially shift the hanger to under on the string system, rely on the PLC controller to control respectively the operation of each executive component in hanging system and the lower string system, hang from top to bottom with this realization is automatic, hang the becket automatically accurate under the CCD camera effect when hanging, it derives on band conveyer automatically to hang the becket after the operation down, it hangs from top to bottom to need not a large amount of manual works to operate the hanger, easy operation convenient to use, the efficiency of hanging from top to bottom has greatly been improved, the degree of automation of hanging system from top to bottom has also been improved, has high practical value, be applicable to the large batch anodic oxidation of becket and use, be favorable to the using widely of this upper and lower string system.
Drawings
FIG. 1 is a front view of a use example of the present invention;
FIG. 2 is a top view of a structure of an embodiment of the present invention;
FIG. 3 is a schematic structural view of the present invention in an operating state;
FIG. 4 is a schematic block diagram of the automatic anode hanging system of the present invention.
In the figure: the device comprises a machine table 1, a support 2, a lead screw motor 3, a lifting cylinder 4, a fixed table 41, an upper hanging frame 5, a vibrating disc 6, a discharge track 61, a CCD camera 7, a hanging tool 8, an upper hanging clamping mechanism 9, a belt conveyor 10, a lower hanging clamping mechanism 11, an installation plate 1101, a clamping cylinder 1102, a clamping plate 1103 and a PLC 12.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.
Example one
The utility model provides a technical scheme, an automatic system of hanging from top to bottom of positive pole, including PLC controller 12 and hang actuating system, CCD camera 7, X axle shift system and hang actuating system under with PLC controller 12 passes through wireless network communication connection, PLC controller 12, hang actuating system, CCD camera 7, X axle shift system and hang actuating system under all set up on board 1; wireless networks mentioned herein include, but are not limited to, the Internet, local area networks; the PLC 12 is used for sending out a corresponding execution instruction and transmitting the execution instruction to the upper hanging execution system, the lower hanging execution system and the X-axis shifting system through a wireless network; the upper hanging execution system is used for realizing the upper hanging operation on the hanging tool 8 after receiving the execution instruction, and comprises an upper hanging frame 5 for placing the hanging tool 8 and an upper hanging clamping mechanism 9 which is arranged in the upper hanging frame 5 and is used for clamping the hanging tool 8; the lower hanging execution system is used for realizing lower hanging operation on the hanging tool 8 after the upper hanging operation after receiving the execution instruction, and comprises a lower hanging clamping mechanism 11 and a material conveying mechanism; the CCD camera 7 is used to check whether the hanger 8 is hung up or down, and transmit the position information of the upper hanging execution system to the PLC controller 12 in real time, so that the PLC controller 12 drives the X-axis shift system to accurately transfer the upper hanging execution system to the position right above the lower hanging execution system.
It should be noted that the CCD camera 7 is not limited to MV-CA060-11GM type industrial CCD camera, and other cameras such as MV-CA013-A0GMGC type, OMG-10X type, MTR3CCD type, LBM-100 type are also suitable for this embodiment; the PLC controller 12 is referred to as being, but not limited to, an S7-300 type controller, and other controllers such as Mitsubishi FX series or Q series are also suitable for use in this embodiment.
Example two
With reference to the technical content of the first embodiment, please refer to fig. 1 and 2, the top-hung executing system is installed on the X-axis shifting system, the top-hung executing system further includes a lifting frame and a vibrating disk 6, the X-axis shifting system is a lead screw motor 3, the lifting frame is installed on a lead screw of the lead screw motor 3, and the lifting frame includes a lifting cylinder 4; a discharging rail 61 of the vibrating disk 6 extends into the upper hanging rack 5, and an outlet of the discharging rail 61 is positioned right above the hanging tool 8; the lower hanging execution system comprises a lower hanging clamping mechanism 11 and a material conveying mechanism, wherein the material conveying mechanism adopts but is not limited to a belt conveyor 10, and metal rings obtained after the lower hanging operation are collected by the material conveying mechanism; the CCD camera 7 is used for checking whether the hanger 8 is hung up and down; the lower hanging execution system is arranged in a groove cavity on the front surface of the machine table 1, the vibration disc 6 is arranged on the machine table 1, the vibration disc 6 is positioned at the back of the upper hanging frame 5, and the PLC 12 is arranged on the machine table 1; the bottom of a screw motor 3 is connected with two groups of supports 2, the two groups of supports 2 are correspondingly and vertically fixedly connected with two sides of the top end of a machine table 1, a screw of the screw motor 3 is arranged between the two groups of supports 2, an upper hanging execution system is arranged on a screw of the screw motor 3, namely a lifting frame is arranged on a movable part of the screw motor 3, the lifting frame is also provided with a fixed table 41 connected with the top end of a lifting cylinder 4, the fixed table 41 is integrally connected with the top end of the lifting cylinder 4, the fixed table 41 is connected with the front side of a sliding block of the screw motor 3, and the sliding block is in threaded connection with the outer wall of the screw; the mentioned upper hanging frame 5 is installed at the bottom end of the piston rod of the lifting cylinder 4; wherein, CCD camera 7 is installed in last stores pylon 5 and is located ejection of compact track 61 directly over, and CCD camera 7 is the colored CCD camera of MV.
The upper hanging clamping mechanism 9 and the lower hanging clamping mechanism 11 are two sets of oppositely arranged cylinder assemblies, each set of cylinder assembly comprises an installation plate 1101, a clamping cylinder 1102 installed on the installation plate 1101, and a clamping plate 1103 installed on the clamping cylinder 1102 and used for clamping the hanger 8, wherein the oppositely arranged clamping cylinders 1102 can drive the clamping plate 1103 to move relatively to squeeze and clamp the hanger 8, the upper hanging operation and the lower hanging operation of the hanger 8 are conveniently realized, the clamping plate 1103 is transversely arranged in the upper hanging frame 5, and the installation position of the clamping plate 1103 is located in the middle of a hanging tooth of the hanger 8.
EXAMPLE III
Referring to fig. 1 and 3, in combination with the technical contents of the first and second embodiments, an automatic anode hanging system is used for hanging up an anode: placing a hanger 8 in an upper hanging rack 5, starting an upper hanging clamping mechanism 9 and a vibrating disk 6 by using a PLC (programmable logic controller) 12, clamping the hanger 8 by matching a clamping cylinder 1102 of the upper hanging clamping mechanism 9 with a clamping plate 1103, vibrating and transmitting a metal ring by using the vibrating disk 6 and allowing the metal ring to fall on the hanger 8 under the guidance of a discharge rail 61, checking whether the metal ring on the vibrating disk 6 falls on the hanger 8 by using a CCD (charge coupled device) camera 7 to realize the hanging operation of the hanger 8, and stopping running the vibrating disk 6 and the clamping cylinder 1102 of the upper hanging clamping mechanism 9 after the hanging operation is finished;
hanging down: when the hanger 8 is rotated to enable the side, with the metal rings, of the hanger 8 to face downwards, the PLC 12 is used for starting the screw rod motor 3, the upper hanger 5 is accurately transferred to the position right above the lower hanging execution system under the cooperation of the CCD camera 7, then the operation of the screw rod motor 3 is stopped, the PLC 12 is used for starting the lifting cylinder 4, the hanger 8 with the metal rings is pushed to a position between two groups of cylinder assemblies of the lower hanging clamping mechanism 11, then the operation of the lifting cylinder 4 is stopped, a piston rod of the lifting cylinder 4 pushes the hanger 8 into a groove cavity of the machine table 1, the PLC 12 is used for starting a clamping cylinder 1102 of the lower hanging clamping mechanism 11 to clamp the hanger 8, the metal rings fall from the hanger 8 onto the belt conveyor 10 to be collected, so that the lower hanging operation of the hanger 8 is realized, the metal rings are collected by starting the belt conveyor 10 and output, the metal rings are convenient to process the rear stages of the metal rings, the leading-out speed of the metal rings is accelerated, and the upper and lower hanging efficiency is improved;
after the lower hanging operation is finished, the lower hanging clamping mechanism 11 stops running, the belt conveyor 10 is started again to guide out the collected metal rings, the anode upper and lower hanging operation can be achieved, after the lower hanging operation is finished, the lifting cylinder 4 is used for lifting the hanger 8 from the lower hanging execution system, the lead screw motor 3 is used for moving the upper hanging rack 5 to the front face of the vibration disc 6 again to achieve the upper hanging operation, after the upper hanging operation is finished, the upper hanging rack is transferred to the lower hanging execution system, and the operation is circulated in such a way, and the anodic oxidation automatic upper and lower hanging operation is achieved.
The upper hanging rack 5 is a box structure with an opening structure at the front and back and below, the front view appearance of the upper hanging rack 5 is an n-shaped structure, the upper hanging rack 5 consists of a top plate and two side plates, the side plates are vertically connected with the top plate, notches are formed in the positions, which are the same in height, of the backs of the two side plates and the discharge rail 61, respectively, when the screw motor 3 operates to drive the upper hanging rack 5 to move horizontally, the side plates of the upper hanging rack 5 are not in contact with the discharge rail 61, the discharge rail 61 can be separated from the upper hanging rack 5 along the notches, and the two side plates are prevented from blocking the discharge rail 61 and blocking the upper hanging rack 5 from moving horizontally; the upper hanging clamping mechanism 9 is mounted inside the upper hanging frame 5, the hanging tool 8 is positioned between two groups of cylinder assemblies of the upper hanging clamping mechanism 9, and the two groups of cylinder assemblies are oppositely arranged and positioned on the same horizontal plane.
It should be noted that the belt conveyor 10 is not limited to be a QD80 type belt conveyor, other conveyors such as a voronoi 500-V type are also applicable to the present embodiment, and the operation principle and structure of the belt conveyor 10 are well known in the market, and therefore will not be described herein, wherein when the belt conveyor 10 is in operation, the metal ring obtained from the hanger 8 after the hanging operation can be led out from the cavity on the front side of the machine platform 1; the mentioned vibrating disk 6 adopts but is not limited to a FG-300 model multi-track vibrating disk expected to be superior, a plurality of metal rings are placed on the hanging tool 8 at one time through the multi-track vibrating disk, the simultaneous hanging of a plurality of groups of metal rings is realized, wherein, the cylinders in the mentioned lifting cylinder 4 and the clamping cylinder 1102 adopt but not limited to SMC-MBB/MDBB model cylinders, and the screw motor 3 adopts but not limited to Anchuan brand 28HD screw type ball screw motor.
The above examples only represent preferred embodiments of the present invention, which are described in detail and detail, but not to be construed as limiting the scope of the invention; it should be noted that, for those skilled in the art, without departing from the concept of the present invention, several variations and modifications can be made, which are within the protection scope of the present invention; in the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; the detachable installation mode has various modes, for example, a mode of matching with a buckle through plugging, for example, a mode of connecting through a bolt, and the like.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides an automatic system of hanging from top to bottom of positive pole which characterized in that: the system comprises a PLC controller, an upper hanging execution system, a CCD camera, an X-axis displacement system and a lower hanging execution system, wherein the upper hanging execution system, the CCD camera, the X-axis displacement system and the lower hanging execution system are in communication connection with the PLC controller through a wireless network;
the PLC is used for sending out a corresponding execution instruction and transmitting the execution instruction to the upper hanging execution system, the lower hanging execution system and the X-axis shifting system through a wireless network;
the hanging execution system is used for realizing hanging operation on the hanger after receiving the execution instruction, and comprises a hanging rack for placing the hanger and a hanging clamping mechanism which is arranged in the hanging rack and is used for clamping the hanger;
the lower hanging execution system is used for realizing lower hanging operation on the hanging tool after the upper hanging operation after receiving the execution instruction, and comprises a lower hanging clamping mechanism and a material conveying mechanism;
the CCD camera is used for checking whether the hanger is hung up and down, and transmitting the position information of the hanging execution system to the PLC controller in real time, so that the PLC controller drives the X-axis shifting system to accurately transfer the hanging execution system to the position right above the hanging execution system.
2. The automatic anode hanging system as claimed in claim 1, wherein: the hanging execution system is arranged on the X-axis shifting system, the hanging execution system also comprises a lifting frame and a vibrating disc, the X-axis shifting system is a screw rod motor, the lifting frame is arranged on a screw rod of the screw rod motor, and the lifting frame comprises a lifting cylinder; the discharging rail of the vibrating disc extends into the upper hanging frame, and the outlet of the discharging rail is located right above the hanging tool.
3. The automatic anode hanging system as claimed in claim 1, wherein: the CCD camera is arranged in the upper hanging frame and is positioned right above the discharging track, and the CCD camera is an MV color CCD camera.
4. The automatic anode hanging system as claimed in claim 1, wherein: the upper hanging clamping mechanism and the lower hanging clamping mechanism are two groups of cylinder assemblies which are arranged oppositely, and each group of cylinder assemblies comprises an installation plate, a clamping cylinder arranged on the installation plate and a clamping plate arranged on the clamping cylinder and used for clamping a hanger.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222188971.6U CN218289341U (en) | 2022-08-18 | 2022-08-18 | Automatic anode up-down hanging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222188971.6U CN218289341U (en) | 2022-08-18 | 2022-08-18 | Automatic anode up-down hanging system |
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| Publication Number | Publication Date |
|---|---|
| CN218289341U true CN218289341U (en) | 2023-01-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222188971.6U Active CN218289341U (en) | 2022-08-18 | 2022-08-18 | Automatic anode up-down hanging system |
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| CN (1) | CN218289341U (en) |
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- 2022-08-18 CN CN202222188971.6U patent/CN218289341U/en active Active
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