CN218284047U - Atomic line welding device - Google Patents
Atomic line welding device Download PDFInfo
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- CN218284047U CN218284047U CN202221998699.1U CN202221998699U CN218284047U CN 218284047 U CN218284047 U CN 218284047U CN 202221998699 U CN202221998699 U CN 202221998699U CN 218284047 U CN218284047 U CN 218284047U
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Abstract
The utility model belongs to the technical field of the motor, more specifically say, relate to an atomic line welding set, include: a work table; the portal frame comprises a cross beam, a first upright post and a second upright post, wherein the first upright post and the second upright post are oppositely arranged on the workbench; the first sliding seat is arranged on the cross beam and can move relative to the cross beam along a first direction; the welding mechanism comprises a welding head and a second sliding seat, the second sliding seat is arranged on the first sliding seat, the second sliding seat can move relative to the first sliding seat along a second direction, and the welding head is arranged on the second sliding seat; the first station is positioned on the workbench and below the portal frame and used for placing atomic lines; wherein the first direction and the second direction are perpendicular. The utility model provides an atomic line welding set can realize that the soldered connection need not through manual welding along the removal of first direction and second direction, has not only improved atomic line welded efficiency, has saved the manual work, can also guarantee welded quality.
Description
Technical Field
The utility model belongs to the technical field of the motor, more specifically say, relate to an atomic line welding set.
Background
Atomic line welding is a common welding mode, and the wide application is in a plurality of fields, and in the motor field, the one end of atomic line is usually fixed in the line seat, before the welding, need carry out the material loading to the atomic line earlier, corresponds the line seat of atomic line and the line seat of motor each other again, and the welding head is used for welding, carries out the unloading again after the welding is accomplished.
At present, the welding of atomic lines is usually realized through a manual welding mode, and the welding mode is low in efficiency, time-consuming and labor-consuming and cannot ensure the welding quality.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an atomic line welding set to adopt the mode of manual welding atomic line among the solution prior art, lead to welding inefficiency, waste time and energy, still can not guarantee welding quality's technical problem.
In order to achieve the above object, the utility model adopts the following technical scheme: provided is an atomic wire bonding apparatus including:
a work table;
the portal frame comprises a cross beam, a first upright and a second upright which are oppositely arranged on the workbench, and the cross beam is arranged at one end, far away from the workbench, of the first upright and the second upright;
the first sliding seat is arranged on the cross beam and can move relative to the cross beam along a first direction;
the welding mechanism comprises a welding head and a second sliding seat, the second sliding seat is arranged on the first sliding seat, the second sliding seat can move relative to the first sliding seat along a second direction, and the welding head is arranged on the second sliding seat;
the first station is positioned on the workbench and below the portal frame and is used for placing an atomic line;
wherein the first direction and the second direction are perpendicular.
Further, the first station comprises a plurality of supporting pieces arranged on the workbench, and the plurality of supporting pieces are used for supporting the welding position of the atomic wire.
Further, the first station further comprises a first guide piece arranged on the workbench, and the first guide piece is provided with a first wire supporting groove for accommodating the atomic wire.
Further, the first station further comprises a second guide piece arranged on the workbench, the second guide piece is positioned on one side, away from the welding part of the atomic line, of the first guide piece, and a second wire supporting groove for accommodating the atomic line is formed in the second guide piece.
Furthermore, the first station further comprises a blowing mechanism, and the blowing mechanism is used for blowing smoke generated by welding away from the welding head.
Further, the first station further comprises a smoke exhaust mechanism, the smoke exhaust mechanism corresponds to the air blowing mechanism, and the smoke exhaust mechanism and the air blowing mechanism are respectively located on two sides of the atomic line.
Further, the first station also comprises an ion fan, and the ion fan is used for removing static electricity generated in the welding process.
Further, the ion fan and the blowing mechanism are located on the same side of the atomic line.
Further, the atom wire welding device also comprises a second station, the first station and the second station are arranged at intervals along the first direction, and the second station and the first station are identical in structure.
Further, atomic line welding set is still including sweeping a yard subassembly, sweeps a yard subassembly including sweeping a yard rifle, it is right to sweep a yard rifle is used for atomic line on the first station sweeps a yard.
The utility model provides an atomic line welding set compares with prior art, and first slide moves along the relative crossbeam of first direction, and the second slide moves along the relative first slide of second direction, locates the soldered connection on the second slide, can realize the soldered connection along the removal of first direction and second direction to can realize the automatic weld of atomic line, need not through manual welding, not only improve atomic line welded efficiency, save artifically, can also guarantee welded quality.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the embodiments or the prior art descriptions will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive labor.
Fig. 1 is a schematic structural diagram of an atomic line welding device according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a supporting member according to an embodiment of the present invention.
Wherein, in the figures, the various reference numbers:
1-a workbench; 21-a cross beam; 211-a first sliding track; 22-a first upright; 23-a second upright; 3-a first slide; 31-a first slider; 32-a second slide rail; 33-a second drive member; 4-a welding mechanism; 41-a welding head; 42-a second slide; 421-a second slider; 5-a first station; 51-a support; 52-a first guide; 521-a first wire supporting groove; 53-a second guide; 531-second wire supporting groove; 54-a blowing mechanism; 55-a smoke exhaust mechanism; 56-ion fan; 6-second station.
Detailed Description
In order to make the technical problem, technical solution and beneficial effects to be solved by the present invention more clearly understood, the following description is made in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing the application and to simplify the description, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed in a particular orientation, and be constructed in operation as a limitation of the application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
Referring to fig. 1, the atomic line welding apparatus according to the present invention is now described, including: a work table 1; the portal frame comprises a cross beam 21, a first upright column 22 and a second upright column 23 which are oppositely arranged on the workbench 1, and the cross beam 21 is arranged at one end, far away from the workbench 1, of the first upright column 22 and one end, far away from the workbench 1, of the second upright column 23; the first sliding seat 3 is arranged on the cross beam 21 and can move relative to the cross beam 21 along a first direction; the welding mechanism 4 comprises a welding head 41 and a second sliding seat 42, the second sliding seat 42 is arranged on the first sliding seat 3, the second sliding seat 42 can move relative to the first sliding seat 3 along a second direction, and the welding head 41 is arranged on the second sliding seat 42; the first station 5 is positioned on the workbench 1 and below the portal frame and used for placing atomic lines; wherein the first direction and the second direction are perpendicular. Any two of X, Y, Z can be selected as the first direction and the second direction according to actual needs, where the X direction, the Y direction, and the Z direction are coordinate system directions commonly used in the mechanical field, and in the following embodiments, only the first direction is taken as the Y direction, and the second direction is taken as the Z direction as an example for explanation.
The cross beam 21 extends along the Y direction, and there are various ways that the first sliding seat 3 can move relative to the cross beam 21 along the Y direction, for example, the cross beam 21 is provided with a first sliding rail 211 extending along the Y direction, the first sliding seat 3 is slidably mounted on the first sliding rail 211 through the first sliding block 31, and other sliding connection ways are also possible, as long as the first sliding seat 3 can move relative to the cross beam 21 along the Y direction, and those skilled in the art can select the arrangement according to actual needs. The cross beam 21 may be provided with a first driving member (not shown), the first driving member is connected to the first sliding seat 3, the first sliding seat 3 is driven by the first driving member to move on the cross beam 21, the first driving member may be a motor or an air cylinder, as long as the first sliding seat 3 can be driven to slide on the first sliding rail 211.
The second slide 42 can move along the Z direction relative to the first slide 3 in a variety of ways, for example, one side of the first slide 3 away from the first slide 31 is provided with a second slide rail 32 extending along the Z direction, one side of the second slide 42 toward the first slide 3 is provided with a second slide 421, the second slide 42 is slidably mounted on the second slide rail 32 through the second slide 421, and other sliding connection ways are also possible, as long as the second slide 42 can move along the Z direction relative to the first slide 3, and those skilled in the art can select the arrangement according to actual needs. The first sliding base 3 can be provided with a second driving member 33, the second driving member 33 is connected with a second sliding base 42, the second sliding base 42 is driven by the second driving member 33 to move on the first sliding base 3, the second driving member 33 can be a motor or an air cylinder, as long as the second sliding base 42 can be driven to slide on the second sliding rail 32.
During specific implementation, a motor to be welded is placed at the first station 5, a wire seat of an atomic line corresponds to the wire seat of the motor to be welded, the first sliding seat 3 moves relative to the beam 21 along the Y direction, so that the welding head 41 is located right above the wire seat, the second sliding seat 42 moves relative to the first sliding seat 3, the welding head 41 is driven to move relative to the first sliding seat 3 along the Z-axis direction to be in contact with the wire seat, and then the welding head 41 is used for welding. Generally, atomic wires of a motor to be welded generally have a plurality of wire harnesses, and the plurality of wire harnesses are distributed along the Y direction, when the plurality of wire harnesses are welded, after welding of one wire harness is completed, the first slide base 3 can move relative to the cross beam 21 along the Y direction to drive the welding head 41 to move to the position of the next wire harness for welding until welding of all wire harnesses of the atomic wires is completed.
The utility model provides an atomic line welding set, compared with the prior art, first slide 3 removes along the relative crossbeam 21 of first direction, second slide 42 removes along the relative first slide 3 of second direction, locate soldered connection 41 on second slide 42, can realize soldered connection 41 along the removal of first direction and second direction, thereby can realize the automatic weld of atomic line, need not to pass through manual welding, not only improved atomic line welded efficiency, save artifically, can also guarantee welded quality.
In an embodiment, as shown in fig. 2, the first station 5 includes a plurality of supports 51 provided on the work table 1, and the plurality of supports 51 are used for supporting the welding site of the atomic wire. In specific implementation, the lengths and diameters of the multiple wire bundles of the atomic wire are usually different, the wire seats of the atomic wire are usually not in a planar structure, correspondingly, the wire seats of the motors to be welded are also the same, after the wire seats of the atomic wire are corresponding to the wire seats of the motors to be welded, the wire seats of the atomic wire and the wire seats of the motors to be welded are usually in a suspended state, and when the wire seats of the atomic wire are welded by using the welding head 41, the welding head 41 exerts pressure on the welding machine part, so that the wire seats of the atomic wire are inclined due to local stress, and the welding quality is affected. The support piece 51 supports the welding position of the atomic wire, so that the problem that the welding quality is influenced by the inclination of the wire seat of the atomic wire due to local stress in the welding process can be avoided. Specifically, the heights and shapes of the plurality of supporting members 51 may be different, and the respective supporting members 51 may be selectively arranged according to the shapes of the respective supporting portions.
In an embodiment, the first station 5 further includes a first guiding element 52 disposed on the workbench 1, and the first guiding element 52 is opened with a first supporting wire slot 521 for accommodating an atom wire. During specific implementation, the atomic wire can slide in the first supporting wire groove 521, and the first supporting wire groove 521 of the first guide piece 52 can not only support and position the atomic wire in the welding process, but also provide a guiding effect in the process that the wire seat of the atomic wire corresponds to the wire seat of the motor to be welded.
In an embodiment, the first station 5 further includes a second guide 53 disposed on the workbench 1, the second guide 53 is located on a side of the first guide 52 away from the welding position of the atomic wire, and the second guide 53 is opened with a second wire supporting groove 531 for accommodating the atomic wire.
Because the atomic wire is usually longer, and has a plurality of pencil, only set up first guide 52, the atomic wire takes place bending deformation easily in material loading and welding process, through setting up first guide 52 and second guide 53 simultaneously, can fix a position and guide the different positions of atomic wire, avoid the atomic wire to take place bending deformation in material loading and welding process, can also make the guide structure whole simplify simultaneously.
In an embodiment, the first station 5 further comprises a blowing mechanism 54, the blowing mechanism 54 comprising a blowing pipe for blowing off the fumes generated by the welding away from the welding head 41. Because can produce a large amount of smoke and dust in welding process, the smoke and dust can make welding quality and welding efficiency descend to some extent, sets up blowing mechanism 54 at first station 5, blows off the smoke and dust that produces in the welding process from soldered connection 41 through the gas blow pipe, not only can make things convenient for operating personnel to observe welding process, can also avoid the smoke and dust to produce the influence to welding quality and efficiency.
During specific implementation, the blow pipe is connected with an external air source, when the welding head 41 welds an atomic line, the blow pipe blows smoke and dust away from the welding head 41, when the welding head 41 completes one welding, the blow pipe can continue to blow gas for a preset time, smoke and dust residues are reduced, and the influence of residual smoke and dust on the next welding of the welding head 41 is avoided.
In an embodiment, the first station 5 further comprises a smoke exhaust mechanism 55, the smoke exhaust mechanism 55 comprises a smoke exhaust pipe corresponding to the position of the gas blowing pipe, and the smoke exhaust pipe and the gas blowing pipe are respectively located at two sides of the atomic line. When the atomic line welding device is used for specific implementation, the smoke exhaust pipe is connected with an external smoke processing chamber, when the welding head 41 is used for welding the atomic line, the air blowing pipe blows air towards the welding head 41, and the smoke exhaust pipe and the air blowing pipe are respectively located at two ends of the atomic line, so that smoke in the atomic line welding device can be blown into the smoke exhaust pipe through the air blowing pipe, and smoke exhaust efficiency can be improved.
In one embodiment, the first station 5 further comprises an ion fan 56, and the ion fan 56 is used for removing static electricity generated during the welding process. Besides a large amount of smoke and dust, a large amount of plasma can be generated in the welding process, the plasma remained in the atomic wire welding device can generate static electricity to influence the welding quality and efficiency, and the ion fan 56 is arranged to generate a large amount of airflow with positive and negative charges, so that the charges generated in the welding process can be neutralized, the static electricity generated in the welding process is removed, and the influence of the static electricity on the welding is avoided.
Preferably, the ion fan 56 and the gas blow pipe are located on the same side of the atom line. With this arrangement, the flow direction of the airflow with positive and negative charges generated by the ion fan 56 is the same as the flow direction of the air blown out from the blowpipe, so that the flow of the airflow with positive and negative charges and the flow of the air blown out from the blowpipe are not obstructed with each other, the flow of the airflow with positive and negative charges generated by the ion fan 56 is accelerated by the air blown out from the blowpipe, and the flow of the airflow with positive and negative charges is also accelerated by the air blown out from the blowpipe.
In one embodiment, the atomic line welding device further comprises a second station 6, the first station 5 and the second station 6 are arranged at intervals along the Y direction, and the second station 6 and the first station 5 are identical in structure. When the welding head 41 welds the atomic line, a worker needs to wait for the completion of welding to perform blanking on the welded atomic line, and then to perform feeding on the atomic line to be welded, so that the welding head 41 can continue welding, which is inefficient, by arranging the second station 6 spaced from the first station 5 in the Y direction, the worker can perform feeding on the second station 6 while waiting for the welding of the atomic line of the first station 5 by the welding head 41, when the welding of the first station 5 is completed, the first slide base 3 moves relative to the cross beam 21 in the Y direction to drive the welding head 41 to move to the second station 6 to perform welding on the atomic line of the second station 6, at this time, the worker can perform feeding after blanking on the first station 5, and after the welding of the second station 6 is completed, the welding head 41 moves to the first station 5 to perform processing, and the cycle is repeated, so that the welding efficiency can be improved, and the waiting time of the worker can be reduced. It should be understood that, in order to improve the welding efficiency, a third station and a fourth station may be further provided, and the setting may be selected according to the welding time required by the welding head 41 and the time required for loading and unloading by a worker.
In an embodiment, the atomic line welding device further comprises a code scanning assembly, the code scanning assembly comprises a code scanning gun, after the atomic line is placed at the first station 5, the code scanning gun is used for scanning the code of the atomic line to obtain basic information of the atomic line, the information is transmitted to a control system of the atomic line welding device, and the control system records the basic information of the atomic line and records subsequent processing parameters of the atomic line. When the atomic line fails in the subsequent use process, the basic information and the processing parameters of the atomic line can be searched in a control system of the atomic line welding device, and the atomic line can be conveniently subjected to failure troubleshooting. Similarly, the second station 6 can also be provided with a code scanning assembly, which is not described in detail.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. Atomic line welding set, its characterized in that includes:
a work table;
the portal frame comprises a cross beam, a first upright and a second upright which are oppositely arranged on the workbench, and the cross beam is arranged at one end of the first upright and one end of the second upright, which are far away from the workbench;
the first sliding seat is arranged on the cross beam and can move relative to the cross beam along a first direction;
the welding mechanism comprises a welding head and a second sliding seat, the second sliding seat is arranged on the first sliding seat, the second sliding seat can move relative to the first sliding seat along a second direction, and the welding head is arranged on the second sliding seat;
the first station is positioned on the workbench and below the portal frame and used for placing an atomic line;
wherein the first direction and the second direction are perpendicular.
2. The atomic wire bonding apparatus according to claim 1, wherein the first station includes a plurality of supports provided on the work table, the plurality of supports being configured to support a bonding site of the atomic wire.
3. The atomic wire welding device according to claim 1, wherein the first station further comprises a first guide member provided on the work table, and the first guide member is provided with a first support wire groove for accommodating the atomic wire.
4. The atomic wire welding device according to claim 3, wherein the first station further includes a second guide member provided on the work table, the second guide member being located on a side of the first guide member away from the welding portion of the atomic wire, and the second guide member being provided with a second wire accommodating groove for accommodating the atomic wire.
5. The atomic line welding device of claim 1, wherein the first station further comprises a blow mechanism for blowing off fumes from the weld away from the weld head.
6. The atomic wire welding device according to claim 5, wherein the first station further comprises a fume exhaust mechanism, the air blowing mechanism corresponds in position, and the fume exhaust mechanism and the air blowing mechanism are respectively located on two sides of the atomic wire.
7. An atomic wire bonding apparatus according to claim 5, wherein the first station further comprises an ion fan for removing static electricity generated during the bonding process.
8. The atomic wire bonding apparatus according to claim 7, wherein the ion fan and the blowing mechanism are located on a same side of the atomic wire.
9. The atomic line welding device according to any one of claims 1 to 7, further comprising a second station, the first station and the second station being spaced apart in the first direction, the second station and the first station being identical in structure.
10. The atomic wire welding device of claim 9, further comprising a code scanning assembly, the code scanning assembly comprising a code scanning gun for scanning the atomic wire at the first station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221998699.1U CN218284047U (en) | 2022-07-29 | 2022-07-29 | Atomic line welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221998699.1U CN218284047U (en) | 2022-07-29 | 2022-07-29 | Atomic line welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218284047U true CN218284047U (en) | 2023-01-13 |
Family
ID=84792766
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221998699.1U Active CN218284047U (en) | 2022-07-29 | 2022-07-29 | Atomic line welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218284047U (en) |
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2022
- 2022-07-29 CN CN202221998699.1U patent/CN218284047U/en active Active
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