CN218282824U

CN218282824U - Box girder die cleaning and oil injection integrated machine

Info

Publication number: CN218282824U
Application number: CN202222801338.XU
Authority: CN
Inventors: 闫文秀; 王治军; 颜配龙; 李季; 曹欢欢
Original assignee: Shanghai Electrical Yantong Xuzhou Heavy Industry Technology Co ltd
Current assignee: Shanghai Electrical Yantong Xuzhou Heavy Industry Technology Co ltd
Priority date: 2022-10-24
Filing date: 2022-10-24
Publication date: 2023-01-13
Anticipated expiration: 2032-10-24

Abstract

The utility model discloses a case roof beam mould of case roof beam prefabrication production technical field cleans oil spout all-in-one, include: cart running gear and dolly running gear hold the frame mounting and are in dolly running gear's bottom, the adjustable shelf passes through axle activity and sets up hold the bottom of frame, driving motor installs hold the outer wall of frame inboard bottom and adjustable shelf, the clean brush of top surface is in through the axle installation hold the left and right sides of frame bottom, the clean brush in side is in through the axle installation the inboard of adjustable shelf, fuel sprayer evenly install on the outer wall of adjustable shelf, dust absorption pipe installs on the outer wall of adjustable shelf, the adjusting part activity sets up on two sets of adjustable shelves are close to the outer wall of lower extreme, cleans and the oil spout to the side form automatically, and innovative will clean and oil spout equipment combines, improves and produces line efficiency and degree of automation, satisfies the technological requirement of product production, need not artificial intervention, realizes automated production.

Description

Box girder die cleaning and oil injection integrated machine

Technical Field

The utility model relates to a prefabricated production technical field of case roof beam specifically is case roof beam mould cleans oil spout all-in-one.

Background

The bridge segment is prefabricated along with the mature development of a machining process and modern mechanical equipment, and the automatic operation mode of an area production line is gradually increased, the bridge segment is generally processed and prepared by using a mold in the prefabricating process, the mold is rarely cleaned by using automatic cleaning equipment in the mold processed by the existing production line, and a release agent on the general mold is also manually sprayed, so that the operation efficiency of the production line is reduced in the overall operation and control. Therefore, the box girder die cleaning and oil spraying integrated machine is provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a box girder mould cleans oil spout all-in-one to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above purpose, the utility model provides a following technical scheme: case roof beam mould cleans oil spout all-in-one includes:

a cart travelling mechanism and a trolley travelling mechanism; the trolley travelling mechanism is movably arranged at the top of the cart travelling mechanism;

the containing frame is arranged at the bottom of the trolley travelling mechanism;

the movable frame is movably arranged at the bottom of the containing frame through a shaft;

the driving motor is arranged at the bottom of the inner side of the containing frame and on the outer wall of the movable frame;

the top surface cleaning brushes are arranged on the left side and the right side of the bottom of the containing frame through shafts and are connected to the output end of a bottom driving motor inside the containing frame;

the side surface cleaning brush is arranged on the inner side of the movable frame through a shaft and is connected with the output end of the driving motor on the outer wall of the movable frame;

the oil spray nozzles are uniformly arranged on the outer wall of the movable frame;

the dust collection pipeline is arranged on the outer wall of the movable frame and is arranged on the side face of the oil nozzle;

the adjusting components are movably arranged on the outer walls of the two groups of movable frames close to the lower ends;

air compressor machine and dust catcher, air compressor machine and dust catcher are all installed hold in the inner chamber of frame, and the mouth of pipe of dust absorption pipe connection at the dust catcher.

Furthermore, cart running gear and dolly running gear all include the crossbeam mount, and the both ends of crossbeam mount all are provided with gear motor, and gear motor's output passes through the speed reducer and connects the walking wheel.

Further, be provided with movable inner frame in the inner chamber that holds the frame, driving motor all installs in the bottom of movable inner frame with the adjustable shelf, holds both sides all and sets up electric putter around the frame inner chamber bottom, and electric putter's top is connected on the both ends outer wall around the movable inner frame.

Furthermore, the tops of the two groups of movable frames are movably arranged at the bottom of the movable inner frame through shafts, the movable frames are driven to operate through hydraulic cylinders fixedly arranged at the bottom of the movable inner frame, and the inclination angle of each movable frame ranges from 0 degree to 45 degrees.

Furthermore, the adjusting component comprises an adjusting shaft rod movably connected to the bottoms of the two sets of side cleaning brushes, and the adjusting shaft rod is connected to the bottom of the side cleaning brush roll shaft through threads.

Furthermore, the oil spray nozzles are uniformly arranged on the outer wall of the movable frame, three groups of oil spray nozzles are arranged on the outer wall of the single group of movable frame, and the oil spray nozzles are atomizing nozzles.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses can be after the prefabricated mould drawing of patterns of case roof beam segment section, clean and the oil spout to the side form automatically, innovative will clean and the oil spout equipment combines, improve and produce line efficiency and degree of automation, make case roof beam concrete member mould surface free of impurity in order to satisfy the technological requirement of product production, need not artificial intervention, realize automated production, adopt machine, the design of electricity integration, have small, the roller brush is swept away and is remained cement, the rubber roll clears away the dust, the environmental protection of removing dust, but the different high component mould of liftable adaptation and mould.

Drawings

FIG. 1 is a schematic view of the structure of the trolley travelling mechanism of the present invention;

FIG. 2 is a schematic structural view of the driving travelling mechanism of the present invention;

FIG. 3 is a schematic view of the internal structure of the trolley travelling mechanism of the utility model;

fig. 4 is a left side view of the structure of the present invention.

In the figure: 1. a trolley travelling mechanism; 2. a containing frame; 3. a drive motor; 4. a top surface cleaning brush; 5. a movable frame; 6. cleaning the brush on the side; 7. an oil jet; 8. a dust collection pipeline; 9. an adjustment assembly; 10. a cart traveling mechanism; 11. an air compressor; 12. a vacuum cleaner.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.

Referring to fig. 1-2, the present invention provides a technical solution: case roof beam mould cleans oil spout all-in-one includes: a cart travelling mechanism 10 and a trolley travelling mechanism 1, wherein the trolley travelling mechanism 1 is movably arranged at the top of the cart travelling mechanism 10, the cart travelling mechanism 10 is arranged and erected on a track in the air, the cart travelling mechanism 10 can travel on the track in the air to drive a sweeping oil sprayer to move from one end of a mould to the other end to carry out sweeping oil spraying work, the trolley travelling mechanism 1 moves on the top of the cart travelling mechanism 10, two production lines cross over the cart travelling mechanism 10 to respectively sweep the moulds of the two production lines for oil spraying, a containing frame 2, the containing frame 2 is arranged at the bottom of the trolley travelling mechanism 1, a movable frame 5 is movably arranged at the bottom of the containing frame 2 through a shaft, the movable frame 5 is hinged and connected at the bottom of the containing frame 2, the angle swept by the side cleaning brush 6 can be regulated and controlled in a tilting manner, a motor 3 is driven, the driving motor 3 is arranged at the bottom of the inner side of the containing frame 2 and the outer wall of the movable frame 5, the top surface cleaning hairbrush 4 is arranged at the left side and the right side of the bottom of the containing frame 2 through a shaft, the top surface cleaning hairbrush 4 is connected with the output end of the driving motor 3 at the bottom of the inner side of the containing frame 2, the side surface cleaning hairbrush 6 is arranged at the inner side of the movable frame 5 through a shaft, the side surface cleaning hairbrush 6 is connected with the output end of the driving motor 3 at the outer wall of the movable frame 5, the driving motor 3 is operated to drive the rotating shaft to drive the cleaning hairbrush to rotate, the inner wall of the die is cleaned, the oil nozzle 7 is uniformly arranged on the outer wall of the movable frame 5, the dust absorption pipeline 8 is arranged at the side surface of the oil nozzle 7, and the dust absorption pipeline 8 can absorb the cleaned dust in the cleaning process, the reduction is to the pollution of air, adjusting part 9, and adjusting part 9 activity sets up on two sets of adjustable shelf 5 are close to the outer wall of lower extreme, and air compressor machine 11 and dust catcher 12, air compressor machine 11 and dust catcher 12 are all installed in the inner chamber that holds frame 2, and the mouth of pipe at dust catcher 12 is connected to dust absorption pipeline 8.

Referring to fig. 1 and 2, the cart traveling mechanism 10 and the trolley traveling mechanism 1 both include a beam fixing frame, two ends of the beam fixing frame are both provided with a speed reduction motor, an output end of the speed reduction motor is connected with a traveling wheel through a speed reducer, the cart traveling mechanism 10 moves on a high-altitude track through the traveling wheel, and the trolley traveling mechanism 1 moves on the top of the cart traveling mechanism 10 through the traveling wheel, so that the cart traveling mechanism can conveniently move to a cleaning position and perform cleaning and oil injection on a mold in a reciprocating manner;

referring to fig. 3, a movable inner frame is arranged in an inner cavity of the containing frame 2, the driving motor 3 and the movable frame 5 are both installed at the bottom of the movable inner frame, electric push rods are respectively arranged at the front side and the rear side of the bottom of the inner cavity of the containing frame 2, the top of each electric push rod is connected to the outer walls of the front end and the rear end of the movable inner frame, and the electric push rods are arranged to push the driving motor 3 to move up and down, so that the top surface cleaning brushes at the bottom of the containing frame 2 are driven to adjust the height;

referring to fig. 3 again, the tops of the two sets of movable frames 5 are movably arranged at the bottom of the movable inner frame through shafts, the movable frames 5 are driven to operate through hydraulic cylinders fixedly arranged at the bottom of the movable inner frame, the inclination angles of the movable frames 5 are 0-45 degrees, the tops of the movable frames 5 are hinged to the bottom of the movable inner frame and are driven to movably adjust on the adjusting assemblies 9 through the hydraulic cylinders, and therefore the tops of the movable frames 5 can be close to the inner side of the mold;

referring to fig. 2, the adjusting assembly 9 includes an adjusting shaft movably connected to the bottom of the two sets of side cleaning brushes 6, and the adjusting shaft is screwed to the bottom of the roller shaft of the side cleaning brushes 6 and is configured as an adjusting shaft with a smooth surface, and the adjusting shaft is configured as an inclined rod with the same inclination angle as the side cleaning brushes 6;

referring to fig. 4, the oil spray nozzles 7 are uniformly disposed on the outer wall of the movable frame 5, three groups of oil spray nozzles 7 are disposed on the outer wall of the single group of movable frame 5, the oil spray nozzles 7 are atomizing nozzles, and a plurality of groups of oil spray nozzles 7 are disposed, and the oil spray nozzles 7 can be adjusted and controlled according to the volume of the mold.

The embodiment is as follows: in the using process, firstly, the cart travelling mechanism 10 moves on a track in the air, the sweeping oil spraying equipment is driven to move from one end of the mould to the other end of the mould, then the trolley travelling mechanism 1 transversely moves on the top of the cart travelling mechanism 10 and stretches across two production lines, the two production lines are respectively swept and sprayed with oil on the mould, the top surface cleaning brush 4 can be lifted and adjusted through the operation of an electric push rod, the side surface cleaning brush 6 is driven by a hydraulic cylinder and is matched with the adjusting component 9 to be inclined and adjusted, the angle of the side surface cleaning brush 6 is adjusted by adjusting the distance between the lower ends of the two groups of movable frames 5, so that the brush is attached to the surface of the mould, the inner wall of the mould is cleaned, the trolley travelling mechanism 1 is reversely driven to be swept again after the first cleaning is completed, and oil spraying is carried out in the sweeping process.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Case roof beam mould cleans oil spout all-in-one, its characterized in that includes:

a cart travelling mechanism (10) and a trolley travelling mechanism (1); the trolley travelling mechanism (1) is movably arranged at the top of the cart travelling mechanism (10);

the containing frame (2), the containing frame (2) is arranged at the bottom of the trolley travelling mechanism (1);

the movable frame (5) is movably arranged at the bottom of the containing frame (2) through a shaft;

the driving motor (3) is arranged at the bottom of the inner side of the containing frame (2) and on the outer wall of the movable frame (5);

the top surface cleaning brushes (4) are arranged on the left side and the right side of the bottom of the containing frame (2) through shafts, and the top surface cleaning brushes (4) are connected to the output end of a bottom driving motor (3) inside the containing frame (2);

the side surface cleaning brush (6), the side surface cleaning brush (6) is arranged on the inner side of the movable frame (5) through a shaft, and the side surface cleaning brush (6) is connected to the output end of the driving motor (3) on the outer wall of the movable frame (5);

the oil spray nozzles (7) are uniformly arranged on the outer wall of the movable frame (5);

the dust collection pipeline (8), the dust collection pipeline (8) is installed on the outer wall of the movable frame (5), and the dust collection pipeline (8) is arranged on the side face of the oil nozzle (7);

the adjusting components (9), the adjusting components (9) are movably arranged on the outer walls of the two groups of movable frames (5) close to the lower ends;

air compressor machine (11) and dust catcher (12), air compressor machine (11) and dust catcher (12) are all installed hold in the inner chamber of frame (2), and dust absorption pipeline (8) are connected at the mouth of pipe of dust catcher (12).

2. The box girder die cleaning and oil spraying integrated machine according to claim 1, characterized in that: the cart travelling mechanism (10) and the trolley travelling mechanism (1) both comprise a crossbeam fixing frame, speed reduction motors are arranged at two ends of the crossbeam fixing frame, and output ends of the speed reduction motors are connected with travelling wheels through speed reducers.

3. The box girder die cleaning and oil spraying integrated machine according to claim 1, characterized in that: the inner cavity of the containing frame (2) is internally provided with a movable inner frame, the driving motor (3) and the movable frame (5) are both installed at the bottom of the movable inner frame, electric push rods are arranged on the front side and the rear side of the bottom of the inner cavity of the containing frame (2), and the tops of the electric push rods are connected to the outer walls of the front end and the rear end of the movable inner frame.

4. The box girder die cleaning and oil spraying integrated machine according to claim 3, characterized in that: the tops of the two groups of movable frames (5) are movably arranged at the bottom of the movable inner frame through shafts, the movable frames (5) are driven to operate through hydraulic cylinders fixedly arranged at the bottom of the movable inner frame, and the inclination angle of each movable frame (5) is 0-45 degrees.

5. The box girder die cleaning and oil spraying integrated machine according to claim 1, characterized in that: the adjusting component (9) comprises an adjusting shaft rod movably connected to the bottoms of the two groups of side cleaning brushes (6), and the adjusting shaft rod is in threaded connection with the bottom of the roll shaft of the side cleaning brushes (6).

6. The box girder die cleaning and oil spraying integrated machine according to claim 1, characterized in that: the oil spray nozzles (7) are uniformly arranged on the outer wall of the movable frame (5), three groups of oil spray nozzles (7) are arranged on the outer wall of the single group of movable frame (5), and the oil spray nozzles (7) are atomizing nozzles.