CN215390306U - Automatic cleaning and demolding agent spraying device for switch tie mold - Google Patents
Automatic cleaning and demolding agent spraying device for switch tie mold Download PDFInfo
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- CN215390306U CN215390306U CN202120636903.4U CN202120636903U CN215390306U CN 215390306 U CN215390306 U CN 215390306U CN 202120636903 U CN202120636903 U CN 202120636903U CN 215390306 U CN215390306 U CN 215390306U
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Abstract
The utility model discloses an automatic cleaning and release agent spraying device for a switch tie die, which comprises a movable trolley, a cleaning structure and a release agent spraying structure, wherein the cleaning structure and the release agent spraying structure are respectively arranged on the front side and the rear side of the movable trolley; the movable trolley is provided with a dust collector, a spray pump and a control structure, the dust collector is connected with the cleaning structure, the spray pump is connected with the demolding agent spraying structure, and the control structure is electrically connected with the movable trolley, the cleaning structure and the demolding agent spraying structure. According to the utility model, the cleaning structure and the release agent spraying structure are respectively arranged on the front side and the rear side of the movable trolley, the surface cleaning and garbage collection are firstly carried out on the inner cavity of the mould, and then the spraying and wiping of the release agent are carried out, so that the automatic cleaning and automatic release agent spraying of the switch sleeper mould are realized, the manual operation is replaced, the labor intensity is effectively reduced, the construction efficiency is improved and the cost is saved.
Description
Technical Field
The utility model relates to the technical field of rail equipment maintenance, in particular to an automatic cleaning and release agent spraying device for a switch tie die.
Background
The mould cleaning refers to a process of cleaning residual concrete slag on a mould after a product of a concrete material is formed and demoulded in the production process of a concrete switch tie product. In order to enable the switch tie and the die to be separated smoothly, a parting medium is sprayed in a switch tie die cavity in advance before concrete is poured after the switch tie die is cleaned, and the parting medium is a functional substance between the die and a finished product.
In the prior art, the release agent is smeared and the mould is cleaned mainly by manual operation when a long-line method is adopted to produce the high-speed switch tie, but the manual mould cleaning and brushing efficiency is not high, and the influence of human factors is large, so that the conditions of incomplete cleaning, missing coating of the release agent, uneven coating and uneven thickness frequently occur, the pouring quality is seriously influenced, and the waste of manpower and the release agent is caused. In addition, the manual spraying also has the problems of polluting the working environment, having a large diffusion range and influencing the health of operators. The utility model provides an automatic cleaning and release agent spraying device for a switch tie die, which solves the problems.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic cleaning and release agent spraying device for a switch tie die, which realizes the continuous operation of automatic cleaning treatment and release agent spraying of the die and effectively improves the operation efficiency.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
an automatic cleaning and release agent spraying device for a switch tie die comprises a movable trolley, a cleaning structure and a release agent spraying structure, wherein the cleaning structure and the release agent spraying structure are respectively arranged on the front side and the rear side of the movable trolley;
the movable trolley is provided with a dust collector, a spray pump and a control structure, the dust collector is connected with the cleaning structure, the spray pump is connected with the demolding agent spraying structure, and the control structure is electrically connected with the movable trolley, the cleaning structure and the demolding agent spraying structure.
Further, clean the structure including fixed frame, clean scrape board, bottom plate cleaning wheel, side form cleaning wheel and dust absorption mouth by preceding establish on fixed frame in proper order after to, the dust absorption mouth passes through the hose connection with the dust catcher.
Further, the bottom plate cleaning wheel sets up two sets ofly, and every group sets up one, the side form cleaning wheel sets up two sets ofly, and every group sets up two, and a bottom plate cleaning wheel and two side form cleaning wheels are the setting of article style of calligraphy, and a bottom plate cleaning wheel sets up in the front, and two side form cleaning wheels are parallel to be set up in the back.
Further, the bottom plate cleaning wheel and the side die cleaning wheel respectively comprise a driving motor and a wheel wiper, the wheel wiper is arranged at the bottom of the driving motor, the wheel wiper of the bottom plate cleaning wheel is a sheet steel wire brush, the wheel wiper of the side die cleaning wheel comprises a vertical through-length steel wire brush and a sheet steel wire brush, and the sheet steel wire brush is arranged at the bottom end of the vertical through-length steel wire brush.
Further, the release agent spraying structure comprises a supporting frame, a spray head and a wiping sheet, wherein the spray head and the wiping sheet are arranged on the supporting frame, and the spray head is positioned on the front side of the wiping sheet; the spray head is connected with the spray pump through a spraying conduit.
Preferably, the spray pump comprises a liquid storage tank and a liquid pump, and the spraying conduit is connected with the liquid storage tank through the liquid pump.
Preferably, the wiping piece comprises supporting baffles and a wiping cotton piece, and the wiping cotton piece is arranged between the two supporting baffles and is in contact with the surface of the inner cavity of the switch sleeper die.
Furthermore, the movable trolley comprises a trolley body, movable wheels and a driving mechanism, wherein the movable wheels are arranged at the bottom of the trolley body, and the driving mechanism is arranged on the trolley body and drives the trolley body to move on the mould; a power line storage disc is arranged on the outer side of the vehicle body, a power line is arranged on the power line storage disc, and the power line is connected with an external power supply; a retraction spring is arranged in the power line storage disc and connected with the power line.
Furthermore, a lifting hook is arranged on the vehicle body.
The utility model has the following beneficial effects:
the front side and the rear side of the movable trolley are respectively provided with the cleaning structure and the release agent spraying structure, the inner cavity of the mould is cleaned on the surface and collected by garbage, then the release agent is sprayed and wiped, the automatic cleaning and the automatic spraying of the switch sleeper mould are realized, manual operation is replaced, the labor intensity is effectively reduced, the construction efficiency is improved, and the cost is saved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a front view of the sweeping structure of the present invention;
FIG. 3 is a side view of a sweeping structure of the present invention;
fig. 4 is a top view of a release agent spray structure of the present invention.
Reference numerals: 1-moving trolley, 11-dust collector, 12-spray pump, 2-cleaning structure, 21-fixed frame, 22-cleaning scraping plate, 23-bottom plate cleaning wheel, 24-side mold cleaning wheel, 25-dust collecting port, 3-release agent spraying structure, 31-supporting frame, 32-spray head and 33-wiping sheet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the specification, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
As shown in fig. 1, the automatic cleaning and release agent spraying device for the switch tie mold comprises a moving trolley 1, a cleaning structure 2 and a release agent spraying structure 3, wherein the cleaning structure 2 and the release agent spraying structure 3 are respectively arranged at the front side and the rear side of the moving trolley 1.
As shown in fig. 2 and 3, the switch tie die is a left-right two-row parallel die cavity, and the cleaning scraping plate 22, the bottom plate cleaning wheel 23, the side die cleaning wheel 24 and the dust suction port 25 of the cleaning structure 2, and the spray head 32 and the wiping sheet 33 of the release agent spraying structure 3 are respectively arranged in two groups in parallel left and right for cleaning and spraying the release agent in the two-row die cavity of the switch tie die.
As shown in fig. 1, a dust collector 11, a spray pump 12 and a control structure are arranged on the movable trolley 1, the dust collector 11 is connected with the cleaning structure 2, the spray pump 12 is connected with the release agent spraying structure 3, and the control structure is electrically connected with the movable trolley 1, the cleaning structure 2 and the release agent spraying structure 3.
Preferably, the control structure is used for respectively controlling the moving trolley 1, the cleaning structure 2 and the demolding agent spraying structure 3, controlling the moving trolley 1 to move back and forth before starting and stopping, and controlling the cleaning structure 2 and the demolding agent spraying structure 3 to start and stop.
According to the utility model, the cleaning structure 2 and the release agent spraying structure 3 are respectively arranged at the front side and the rear side of the movable trolley 1, the inner cavity of the mould is cleaned through the cleaning structure 2, residues on the surface of the inner cavity are removed, the cleanness of the inner cavity of the mould is ensured, then the release agent is sprayed on the surface of the cleaned inner cavity and is uniformly coated, and then the next concrete switch tie is poured.
As shown in fig. 2 and 3, the cleaning structure 2 further includes a fixed frame 21, a cleaning scraping plate 22, a bottom plate cleaning wheel 23, a side mold cleaning wheel 24 and a dust suction port 25, the cleaning scraping plate 22, the bottom plate cleaning wheel 23, the side mold cleaning wheel 24 and the dust suction port 25 are sequentially arranged on the fixed frame 21 from front to back, and the dust suction port 25 is connected with the dust collector 11 through a hose.
As shown in fig. 2 and 3, further, two groups of bottom plate cleaning wheels 23 are provided, one group is provided for each group, two groups of side mold cleaning wheels 24 are provided, two groups are provided for each group, one bottom plate cleaning wheel 23 and two side mold cleaning wheels 24 are arranged in a delta shape, one bottom plate cleaning wheel 23 is arranged in front and is mounted at the middle position of the bottom of the inner cavity of the mold, and is attached to the bottom plate of the mold for cleaning the residual concrete on the bottom surface of the inner cavity of the mold, especially on the middle sleeve hole position of the bottom plate; two side mold cleaning wheels 24 are arranged in parallel at the back and close to the side of the inner cavity of the mold, and are used for cleaning the side surface of the inner cavity of the mold and chamfering the inner cavity.
Further, the bottom plate cleaning wheel 23 and the side mold cleaning wheel 24 both comprise a driving motor and a wheel wiper, and the wheel wiper is arranged at the bottom of the driving motor and driven by the driving motor to rotate and lift; the wheel wiper of the bottom plate cleaning wheel 23 is a sheet-shaped steel wire brush and is used for cleaning concrete residues remained at the point holes of the bottom plate, particularly the middle sleeve; the wheel brush of the side mold cleaning wheel 24 comprises a vertical through-length steel wire brush and a sheet-shaped steel wire brush with a chamfer, the vertical steel wire brush is used for cleaning concrete residues accumulated on the side mold, and the sheet-shaped steel wire brush is arranged at the bottom end of the vertical through-length steel wire brush and is used for cleaning residual concrete residues at the chamfer of the side mold.
As shown in fig. 4, the release agent spraying structure 3 further comprises a supporting frame 31, a spray head 32 and a wiping sheet 33, wherein the spray head 32 and the wiping sheet 33 are arranged on the supporting frame 31, and the spray head 32 is positioned at the front side of the wiping sheet 33; the spray head 32 is connected to the spray pump 12 via a spray conduit.
The release agent in the liquid storage tank enters the spray pump 12 through the spraying conduit and is sprayed out under the action of the liquid pump.
Preferably, three spray heads 32 are arranged side by side.
Preferably, the spray pump 12 includes a liquid tank and a liquid pump, and the spray conduit is connected to the liquid tank via the liquid pump.
Preferably, the wiping sheet 33 includes support baffles and a wiping cotton sheet, the wiping cotton sheet is arranged between the two support baffles, and the wiping cotton sheet is in contact with the surface of the inner cavity of the switch tie die and is used for uniformly coating the release agent sprayed by the spray head 32 to prevent liquid accumulation.
Further, the movable trolley 1 comprises a trolley body, movable wheels and a driving mechanism, wherein the movable wheels are arranged at the bottom of the trolley body, the driving mechanism is arranged on the trolley body and comprises a motor speed reducer, and the trolley body is driven to move on the die through the movable wheels through the motor speed reducer.
Preferably, the moving trolley 1 moves back and forth in guide grooves arranged on two sides of the mold through moving wheels, and the guide grooves are used as rails for the moving trolley 1 to move back and forth.
Preferably, a power line storage disc is arranged on the outer side of the vehicle body, a power line is arranged on the power line storage disc, and the power line is connected with an external power supply; a retraction spring is arranged in the power line storage disc and connected with the power line. Along with the forward movement of the trolley, the power cord is pulled out of the power cord containing disc and keeps electrified; when the trolley returns, the power line automatically retracts to be coiled in the power line storage disc under the action of the retraction spring, so that the power line is prevented from being loosened to drag the floor.
Furthermore, the lifting hook is arranged on the vehicle body, so that the device can be used for lifting and transferring when the device is idle or repaired.
The using method of the utility model is as follows:
step one, after demolding, a special person checks the mold to see whether the mold is damaged or not and whether the inner surface is smooth or not, and if the mold is damaged or not and the inner surface is smooth or not, the mold is immediately lifted out of a conveying roller way for maintenance or replacement;
step two, cleaning all sundries in a guide groove of the die trolley;
checking whether the conditions of a trolley power supply, the trolley, a mould groove and a guide groove are normal or not;
step four, starting the cleaning structure 2 and the release agent spraying structure 3 in sequence to perform test operation; carrying out normal operation after the operation is normal;
step five, starting the trolley to move along the direction of the mold during normal operation, and simultaneously starting the cleaning structure 2 and the release agent spraying structure 3 to perform cleaning and spraying simultaneously; in the spraying process, the spraying pressure is adjusted, and the spraying effect is checked: the spraying is required to be complete and uniform, the corners in the cavity of the mold are sprayed to avoid influencing the demolding effect and the surface quality of the concrete part, the mold surface is not allowed to have the demolding agent accumulation phenomenon, and the generation of accumulated liquid is prevented;
and step six, starting the trolley to gradually accelerate from low speed to proper speed to advance.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
Claims (9)
1. An automatic cleaning and release agent spraying device for a switch tie die is characterized by comprising a mobile trolley (1), a cleaning structure (2) and a release agent spraying structure (3), wherein the cleaning structure (2) and the release agent spraying structure (3) are respectively arranged on the front side and the rear side of the mobile trolley (1);
be equipped with dust catcher (11), spray pump (12) and control structure on travelling car (1), dust catcher (11) with clean structure (2) and be connected, spray pump (12) are connected with release agent spraying structure (3), control structure with travelling car (1), clean structure (2) and release agent spraying structure (3) electricity is connected.
2. The automatic cleaning and release agent spraying device for switch tie molds according to claim 1, characterized in that: clean structure (2) including fixed frame (21), clean scrape board (22), bottom plate cleaning wheel (23), side form cleaning wheel (24) and dust absorption mouth (25) by preceding establish on fixed frame (21) after to in proper order, dust absorption mouth (25) pass through the hose connection with dust catcher (11).
3. The automatic cleaning and release agent spraying device for switch tie molds according to claim 2, characterized in that: the bottom plate cleaning wheels (23) are arranged in two groups, each group is provided with one, the side die cleaning wheels (24) are arranged in two groups, each group is provided with two side dies, one bottom plate cleaning wheel (23) and two side die cleaning wheels (24) are arranged in a triangular shape, one bottom plate cleaning wheel (23) is arranged in front, and the two side die cleaning wheels (24) are arranged in back in parallel.
4. The automatic cleaning and release agent spraying device for switch tie molds according to claim 3, characterized in that: the bottom plate cleaning wheel (23) and the side die cleaning wheel (24) comprise driving motors and wheel wipers, and the wheel wipers are arranged at the bottoms of the driving motors; the wheel wiper of the bottom plate cleaning wheel (23) is a sheet-shaped steel wire brush; the wheel brush of the side mold cleaning wheel (24) comprises a vertical through-length steel wire brush and a sheet-shaped steel wire brush, and the sheet-shaped steel wire brush is arranged at the bottom end of the vertical through-length steel wire brush.
5. The automatic cleaning and release agent spraying device for switch tie molds according to claim 1, characterized in that: the release agent spraying structure (3) comprises a supporting frame (31), a spray head (32) and a wiping sheet (33), wherein the spray head (32) and the wiping sheet (33) are arranged on the supporting frame (31), and the spray head (32) is positioned on the front side of the wiping sheet (33); the spray head (32) is connected with the spray pump (12) through a spraying conduit.
6. The apparatus of claim 5 for automatically cleaning switch tie molds and spraying release agents, wherein: the spraying pump (12) comprises a liquid storage tank and a liquid pump, and the spraying conduit is connected with the liquid storage tank through the liquid pump.
7. The apparatus of claim 5 for automatically cleaning switch tie molds and spraying release agents, wherein: the wiping piece (33) comprises supporting baffles and a wiping cotton piece, and the wiping cotton piece is arranged between the two supporting baffles and is in contact with the surface of the inner cavity of the switch sleeper die.
8. The automatic cleaning and release agent spraying device for switch tie molds according to claim 1, characterized in that: the movable trolley (1) comprises a trolley body, movable wheels and a driving mechanism, wherein the movable wheels are arranged at the bottom of the trolley body, and the driving mechanism is arranged on the trolley body and drives the trolley body to move on the mould; a power line storage disc is arranged on the outer side of the vehicle body, a power line is arranged on the power line storage disc, and the power line is connected with an external power supply; a retraction spring is arranged in the power line storage disc and connected with the power line.
9. The apparatus of claim 8 for automatically cleaning switch tie molds and spraying release agents, wherein: the car body is provided with a lifting hook.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120636903.4U CN215390306U (en) | 2021-03-30 | 2021-03-30 | Automatic cleaning and demolding agent spraying device for switch tie mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120636903.4U CN215390306U (en) | 2021-03-30 | 2021-03-30 | Automatic cleaning and demolding agent spraying device for switch tie mold |
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| Publication Number | Publication Date |
|---|---|
| CN215390306U true CN215390306U (en) | 2022-01-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120636903.4U Active CN215390306U (en) | 2021-03-30 | 2021-03-30 | Automatic cleaning and demolding agent spraying device for switch tie mold |
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| CN (1) | CN215390306U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116277393A (en) * | 2023-05-18 | 2023-06-23 | 淄博嵩岳建筑陶瓷有限公司 | Ceramic tile shaping compression fittings |
-
2021
- 2021-03-30 CN CN202120636903.4U patent/CN215390306U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116277393A (en) * | 2023-05-18 | 2023-06-23 | 淄博嵩岳建筑陶瓷有限公司 | Ceramic tile shaping compression fittings |
| CN116277393B (en) * | 2023-05-18 | 2023-11-24 | 淄博嵩岳建筑陶瓷有限公司 | Ceramic tile shaping compression fittings |
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