CN218258968U - Automatic packaging production line for ceramic tiles - Google Patents

Abstract

The utility model relates to a ceramic tile packing technical field, in particular to a ceramic tile automatic packing production line, including unloading unit, ceramic tile yard neat unit, automatic sticker unit, packing unit and pile up neatly unit, the utility model discloses an automatic packing production line links up with ceramic tile processing production line, has improved production efficiency; the labor intensity is reduced by automatically stacking, pasting, packaging and stacking; the mechanized and automatic investment greatly improves the qualification rate of products; the manpower input is reduced, the production benefit is improved, and the cost is greatly reduced; in addition, can all adapt to multiple size specification at sign indicating number neat, transport, sticker packing, make the adaptability of production line stronger.

Description

Automatic packaging production line for ceramic tiles

Technical Field

The utility model relates to a ceramic tile packing technical field, in particular to ceramic tile automatic packaging production line.

Background

With the improvement of the social living standard, the requirements of people on house decoration are continuously improved, and the ceramic tile is favored by consumers due to the unique advantages of low water absorption rate, high wear resistance, acid resistance, high hardness, zero pollution and the like. Meanwhile, the ceramic tile industry is rapidly developed, the variety is continuously increased, and the sizes and specifications of the ceramic tile industry are different.

After ceramic tile production accomplished, for the convenience of delivery, prevent breakage and the fish tail of transportation in-process, need pack the ceramic tile. Aiming at the requirements of different users, the ceramic tiles with specific sizes need to be cut and polished, and meanwhile, the operations of manual stacking, packaging, stacking and the like are needed, so that the labor intensity is high, the production cost is high, and the production efficiency is low due to a series of operations. Moreover, because the dimensions of ceramic tile are different, current ceramic tile packing is complicated and loaded down with trivial details process together, and the procedure is long, and is labour intensive, needs a high mechanization, automation now urgently to can adapt to the packaging production line of not unidimensional ceramic tile, improve ceramic tile packing's efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model solves the problems in the related art, provides an automatic packaging production line for ceramic tiles, realizes the connection between the automatic packaging production line and a ceramic tile processing production line, and improves the production efficiency; the labor intensity is reduced by automatically stacking, pasting, packing and stacking; the mechanical and automatic investment greatly improves the qualification rate of products; the labor input is reduced, the production benefit is improved, and the cost is greatly reduced; in addition, can all adapt to multiple dimensions at yard neat, transport, sticker packing, make the adaptability of production line stronger.

In order to solve the technical problem, the utility model discloses a realize through following technical scheme: an automatic packaging production line for ceramic tiles, comprising:

the blanking unit is provided with an L-shaped first positioning plate, one side of the first positioning plate is fixed on one side of the blanking unit, the other side of the first positioning plate is transversely arranged on the blanking unit, and the first positioning plate is provided with a plurality of pin holes;

the ceramic tile stacking and aligning unit comprises a stacking and aligning workbench and a ceramic tile pushing device, the stacking and aligning workbench and the ceramic tile pushing device are respectively positioned on two sides of the blanking unit, a servo motor is arranged at the bottom of the stacking and aligning workbench, and a detachable ceramic tile stop block is arranged at the top of the stacking and aligning workbench;

the automatic paper pasting unit comprises a bound paper pasting unit, a paper pushing unit and a transition plate, wherein the paper pushing unit is symmetrically arranged on two sides of the bound paper pasting unit; the transition plate is arranged between the paper pushing unit and the bound paper attaching unit and comprises a bound paper bending cylinder, a bound paper supporting mechanism and two bases, the bound paper bending cylinder is slidably arranged on the bases through the cylinder bases and is connected with a bound paper bending support, the cylinder bases are locked through locking screws, the bound paper bending support is arranged in a guide groove of the cylinder base, a push-pull plate is arranged in the guide groove, and the bound paper supporting mechanism is arranged between the two cylinder bases;

the ceramic tile grabbing and positioning device is vertically arranged at the tail end of the conveying device, and a first substrate of the conveying manipulator is provided with an adjusting hole;

the stacking unit comprises a stacking manipulator, the stacking manipulator is connected with the XYZ-axis moving assembly, and a plurality of adjusting tracks are formed in a second base plate of the stacking manipulator.

Preferably, the blanking unit comprises a first frame and a first conveyor belt, the first conveyor belt is mounted on the first frame, an L-shaped first positioning plate is arranged at the end of the first conveyor belt, one side of the first positioning plate is fixed on one side of the first conveyor belt, and the other side of the first positioning plate is transversely arranged on the first conveyor belt.

As a preferred scheme, the ceramic tile pushing device comprises a first air cylinder, a first guide rail, a first pushing plate and a second rack, the second rack is located on one side of the first conveying belt, the first guide rail is installed on the second rack, and the first pushing plate is driven by the first air cylinder to slide on the first guide rail.

As a preferred scheme, a linear guide rail is installed on the base, and the cylinder base is installed on the linear guide rail in a sliding manner; the edge-wrapping paper supporting mechanism comprises a supporting plate, a stop block, a fixed support and a supporting plate upward-pushing cylinder, the supporting plate upward-pushing cylinder penetrates through the fixed support and is connected with the supporting plate, the fixed support is connected with two cylinder bases on two sides, and the stop block is installed on the fixed support.

As a preferred scheme, the paper pushing unit comprises a support, a paper pushing plate, a bin pushing support, a bin pushing cylinder, an edge-covered paper upper ejector rod and a bin unloading cylinder, wherein the edge-covered paper pushing cylinder is arranged at the top of the support, the paper pushing plate is slidably mounted at the top end of the support, one end of the paper pushing plate penetrates through a guide hole in the support, and the other end of the paper pushing plate is connected with the driving end of the edge-covered paper pushing cylinder; the feed box pushing cylinder is arranged on the feed box pushing support, the driving end of the feed box pushing cylinder is connected with the feed box pushing plate, the feed box is arranged on the feed box pushing support, and a movable plate is arranged in the feed box; one side of the edge-covered paper upper ejector rod is connected with the movable plate, the other side of the edge-covered paper upper ejector rod is connected with an edge-covered paper upper ejector cylinder, and the edge-covered paper upper ejector cylinder is installed on the support; the bin unloading cylinder is arranged on the support, and the driving end of the bin unloading cylinder is in contact with the bin; two sides of the transition plate are bent inwards to form conveying grooves, so that the edge paper can conveniently penetrate through the conveying grooves.

As a preferred scheme, the carrying manipulator comprises a first base plate, a jacking cylinder, first clamping cylinders and first clamping jaws, the four jacking cylinders vertically penetrate through the adjusting holes to be installed, and the two first clamping cylinders are horizontally installed on the first base plate and connected with the first clamping jaws; the conveying device comprises a third rack, a second conveying belt and a second conveying belt, the second conveying belt is mounted on the third rack, an L-shaped second positioning plate is arranged at the end part of the second conveying belt, one side of the second positioning plate is fixed on one side of the second conveying belt, and the other side of the second positioning plate is transversely arranged on the second conveying belt; the ceramic tile grabbing and positioning device is located at the tail end of the second conveying belt and perpendicular to the second conveying belt, the ceramic tile grabbing and positioning device comprises a second air cylinder, a second guide rail, a second push plate and a fourth rack, the fourth rack is located on one side of the second conveying belt, the second guide rail is installed on the fourth rack, and the second push plate slides on the second guide rail through the drive of the second air cylinder.

According to a preferable scheme, the stacking manipulator comprises a second base plate, a vacuum chuck and a second clamping cylinder, wherein 4 inclined adjusting rails are formed in the second base plate, the vacuum chuck penetrates through the adjusting rails to be installed, and the second clamping cylinder is horizontally installed on the second base plate and connected with the second clamping jaw.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model realizes the connection between the automatic packaging production line and the ceramic tile processing production line, and improves the production efficiency; the labor intensity is reduced by automatically stacking, pasting, packaging and stacking; the mechanized and automatic investment greatly improves the qualification rate of products; the labor input is reduced, the production benefit is improved, and the cost is greatly reduced; in addition, can all adapt to multiple dimensions at yard neat, transport, sticker packing, make the adaptability of production line stronger.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic structural view of the blanking unit and the tile stacking unit of the present invention;

FIG. 3 is a schematic view of the automatic paper pasting unit of the present invention;

FIG. 4 is a schematic structural view of the taping paper unit of the present invention;

fig. 5 is a schematic structural view of the paper pushing unit of the present invention;

FIG. 6 is a schematic structural view of the paper supporting mechanism for wrapping paper of the present invention;

fig. 7 is a schematic structural view of the cylinder base of the present invention;

FIG. 8 is a schematic diagram showing the positional relationship among the upper push rod of the tipping paper, the movable plate, and the upper push cylinder of the tipping paper of the present invention;

FIG. 9 is a schematic structural view of the packing unit of the present invention;

fig. 10 is a schematic structural view of the carrying robot of the present invention;

FIG. 11 is a schematic view showing the positional relationship between the conveying device and the tile gripping and positioning device according to the present invention;

fig. 12 is a schematic structural diagram of the stacking manipulator of the present invention.

In the figure:

A. a blanking unit, a B, a tile aligning unit, a C, an automatic paper pasting unit, a C-1, a paper edge pasting unit, a C-2, a paper pushing unit, a D, a packing unit, an E, a stacking unit, a 1, a first frame, a 2, a first conveyor belt, a 3, a first positioning plate, a 4, a first air cylinder, a 5, a first guide rail, a 6, a first push plate, a 7, a second frame, a 8, a aligning workbench, a 9, a servo motor, a 10, a tile stop, a 11, a paper edge folding cylinder, a 12, a paper edge pasting paper supporting mechanism, a 1201, a support plate, a 1202, a stop, a 1203, a fixed support, 1204, a support plate jacking cylinder, a 13, a base, a 14, an air cylinder base, a 1401, a guide groove, 1402, a push-pull plate, a 1403, a locking screw, a 15, a paper edge folding support, a 16, a linear guide rail, a 17, a through air intake plate, a 18, a support, a 19, a paper edge pushing cylinder, a 20, a paper pushing plate, a 21, the device comprises a bin propelling support, 22, a bin, 23, a bin propelling cylinder, 24, a bin propelling plate, 25, a movable plate, 26, a tipping paper upper ejector rod, 27, a tipping paper upper ejector cylinder, 28, a bin unloading cylinder, 29, a ceramic tile, 30, tipping paper, 31, a packaging machine, 32, a conveying manipulator, 321, a first base plate, 322, an adjusting hole, 323, an ejector cylinder, 324, a first clamping cylinder, 325, a first clamping jaw, 33, a conveying device, 331, a third rack, 332, a second conveying belt, 333, a second positioning plate, 34, a ceramic tile grabbing and positioning device, 341, a second cylinder, 342, a second guide rail, 343, a second pushing plate, 344, a fourth rack, 35, a stacking manipulator, 351, an adjusting rail, 352, a second base plate, 353, a vacuum suction cup, 354, a second clamping cylinder, 355, a second clamping jaw, 36, an XZ-axis moving assembly, 37 and an XYZ axis moving assembly.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.

Unless specifically stated otherwise, the relative arrangement of the components and steps, the numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present invention. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be discussed further in subsequent figures.

In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the orientation words such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" etc. are usually based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, and in the case of not making a contrary explanation, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be interpreted as limiting the scope of the present invention; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.

For ease of description, spatially relative terms such as "over 8230 \ 8230;,"' over 8230;, \8230; upper surface "," above ", etc. may be used herein to describe the spatial relationship of one device or feature to another device or feature as shown in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary terms "at 8230; \8230; 'above" may include both orientations "at 8230; \8230;' above 8230; 'at 8230;' below 8230;" above ". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and if not stated otherwise, the terms have no special meaning, and therefore, the scope of the present invention should not be construed as being limited.

As shown in fig. 1 to 12, an automatic packaging production line for ceramic tiles comprises a blanking unit a, a ceramic tile stacking unit B, an automatic paper pasting unit C, a packaging unit D and a stacking unit D which are arranged in sequence.

The blanking unit A is provided with an L-shaped first positioning plate 3, one side of the first positioning plate 3 is fixed on one side of the blanking unit A, the other side of the first positioning plate 3 is transversely arranged on the blanking unit A, a plurality of pin holes are formed in the first positioning plate 3 to adapt to positioning of ceramic tiles 29 of different specifications, in addition, when the ceramic tiles 29 are input into the blanking unit A, the top of each ceramic tile 29 can contact one side of the first positioning plate 3, and positioning of the ceramic tiles 29 in the vertical direction is completed;

the tile stacking and aligning unit B comprises a stacking and aligning workbench 8 and a tile pushing device, the stacking and aligning workbench 8 and the tile pushing device are respectively positioned on two sides of the blanking unit A, wherein the tile pushing device is contacted with the right side of a tile 29 and pushed to the other side of the first positioning plate 3 to complete the positioning of the tile 29 in the left and right directions; the bottom of the stacking workbench 8 is provided with a servo motor 9, the top of the stacking workbench 8 is provided with a detachable tile stop 10 (the stacking workbench 8 is provided with a plurality of screw holes for installing and positioning the tile stop 10 of tiles 29 with different sizes), when the size of the tile 29 is changed, the tile stop 10 can be detached and re-installed after being adjusted, and in addition, in order to prevent the second tile from influencing, the tile stop 10 is positioned on the left side of the tile; meanwhile, after each tile is received, the stacking and aligning workbench 8 can reduce the thickness of one tile under the driving of the servo motor 9;

the paper pushing device comprises a bound paper sticking and wrapping unit C-1, a paper pushing unit C-2 and a transition plate 17, wherein the paper pushing unit C-2 is symmetrically arranged on two sides of the bound paper sticking and wrapping unit C-1; the transition plate 17 is arranged between the paper pushing unit C-2 and the edge covering paper attaching unit C-1 and comprises an edge covering paper bending cylinder 17, an edge covering paper supporting mechanism 12 and two bases 13, the edge covering paper bending cylinder 11 is slidably mounted on the bases 13 through the cylinder bases 14 and is connected with an edge covering paper bending support 15, wherein 2 cylinder bases 14 are mounted on each base 13, the top of each cylinder base 14 is step-shaped, a guide groove 1401 is formed in the lower part of each cylinder base 14, edges are arranged on two sides of the bottom of each cylinder base 14, locking screws 1403 are mounted at the edges, the cylinder bases 14 are locked through the locking screws 1403, the edge covering paper bending support 15 is mounted in the guide grooves 1401 of the cylinder bases 14, and specifically, the edge covering paper bending support 15 comprises two guide shafts and bending blocks used for bending the edge covering paper 30, and the two guide shafts penetrate through the high part of the top of each cylinder base 14 and extend towards the lower part of each cylinder base 14, so that the bending blocks are located in the guide grooves 1401; the edge paper bending cylinder 11 can drive the edge paper bending support 15 to move in the guide groove 1401 by the cylinder bases 14, a push-pull plate 1402 is installed in the guide groove 1401, and the edge paper supporting mechanism 12 is installed between the two cylinder bases 14; when the size of the tile 29 is changed, the locking screw 1403 is loosened, the cylinder base 14 is pushed to move towards the middle, when the working position of the tile 29 is reached, the locking screw 1403 is locked, then the push-pull plate 1402 is pulled to the working position, and then two sides of the push-pull plate 1402 can be locked through screws, so that the tile 29 can adapt to different sizes of tiles 29;

the packaging unit D comprises a packaging machine 31, a carrying manipulator 32, a conveying device 33 and a ceramic tile grabbing and positioning device 34, wherein the carrying manipulator 32 is arranged above the packaging machine 31 through an XZ-axis moving assembly 36, the XZ-axis moving assembly 36 comprises an X-axis linear guide rail and a Z-axis linear guide rail, the carrying manipulator 32 is rotatably installed on the Z-axis linear guide rail, the Z-axis linear guide rail is slidably installed on the X-axis linear guide rail, the X-axis linear guide rail is supported through an X-axis guide rail support arranged on the ground, one end of the X-axis guide rail support is located on one side of the blanking unit A, and the other end of the X-axis guide rail support is located on one side of the packaging unit D; the XZ-axis moving assembly 36 can drive the carrying manipulator 32 to move in the X-axis and Z-axis directions, a conveying device is disposed in front of the packing machine 31, the tile grabbing and positioning device 34 is vertically disposed at the end of the conveying device 33, and the first substrate 321 of the carrying manipulator 32 is provided with an adjusting hole 322 to adapt to carrying of tiles 29 of different sizes;

the stacking unit E comprises a stacking manipulator 35, the stacking manipulator 35 is connected with an XYZ-axis moving assembly 37, the XYZ-axis moving assembly 37 comprises an X-axis linear guide rail, a Y-axis linear guide rail and a Z-axis linear guide rail, the stacking manipulator 35 is installed on the Z-axis linear guide rail, the Z-axis linear guide rail is installed on the X-axis linear guide rail in a sliding mode, the X-axis linear guide rail is installed on two Y-axis linear guide rails in a sliding mode, the two Y-axis linear guide rails are supported through Y-axis guide rail supports arranged on the ground, one Y-axis guide rail support is located on one side of the packing unit D, and the other Y-axis guide rail support is located on the open ground; the XYZ-axis movement assembly 37 can drive the stacking robot 35 to move in the X-axis, Y-axis and Z-axis directions, and a plurality of adjustment tracks 351 are formed on the second substrate 352 of the stacking robot 35 to adapt to tiles 29 with different sizes.

In one embodiment, the blanking unit a includes a first frame 1 and a first conveyor belt 2, the first conveyor belt 2 is installed on the first frame 1, an L-shaped first positioning plate 3 is disposed at an end of the first conveyor belt 2, one side of the first positioning plate 3 is fixed to one side of the first conveyor belt 2, and the other side of the first positioning plate 3 is transverse to the first conveyor belt 2, so that the ceramic tile 29 is input to the first conveyor belt 2, and the top of the ceramic tile 29 contacts one side of the first positioning plate 3, thereby completing the positioning of the ceramic tile 29 in the up-and-down direction.

In one embodiment, the tile pushing device comprises a first air cylinder 4, a first guide rail 5, a first push plate 6 and a second rack 7, the second rack 7 is located on one side of the first conveyor belt 2, the first guide rail 5 is installed on the second rack 7, the first push plate 6 is driven by the first air cylinder 4 to slide on the first guide rail 5, contacts the right side of the tile 29 and pushes the tile to the other side of the first positioning plate 3, and the tile 29 is positioned in the left-right direction.

In one embodiment, the base 13 is provided with a linear guide rail 16, and the cylinder base 14 is slidably arranged on the linear guide rail 16; the edge covering paper supporting mechanism 12 comprises a supporting plate 1201, a stop block 1202, a fixing support 1203, a supporting plate upper jacking cylinder 1204, the supporting plate upper jacking cylinder 1204 penetrates through the fixing support 1203 and is connected with the supporting plate 1201, the fixing support 1203 is connected with two cylinder bases 14 on two sides, the stop block 1202 is installed on the fixing support 1203, the ceramic tiles 29 are placed on edge covering paper 30, under the action of gravity, the ceramic tiles 29 overcome the thrust of the supporting plate upper jacking cylinder 1204 and move downwards, when the supporting plate 1201 is in contact with the stop block 1202, the movement is stopped, therefore, when the number of the ceramic tiles 29 is changed, the number of the ceramic tiles 29 in different numbers can be adapted through replacing the stop blocks 1202 with different heights.

In one embodiment, the paper pushing unit C-2 comprises a support 18, a paper pushing plate 20, a bin pushing support 21, a bin 22, a bin pushing cylinder 23, an edge paper pushing rod 26 and a bin unloading cylinder 28, wherein the edge paper pushing cylinder 19 is arranged at the top of the support 18, the paper pushing plate 20 is slidably mounted at the top end of the support 18, one end of the paper pushing plate 20 penetrates through a guide hole 1801 in the support 18, and the other end of the paper pushing plate is connected with the driving end of the edge paper pushing cylinder 19, so that the edge paper pushing cylinder 19 can drive the paper pushing plate 20 to move; the feed box pushing cylinder 23 is arranged on the feed box pushing support 21, the driving end of the feed box pushing cylinder 23 is connected with the feed box pushing plate 24, the feed box 22 is arranged on the feed box pushing support 21, and a movable plate 25 is arranged in the feed box 24; the work bin pushing support 21 comprises a vertical support part and a horizontal support part, one side of the horizontal support part, which is connected with the vertical support part, is rectangular, the other side of the horizontal support part is rectangular with an opening at one end, so that the top rod 26 on the edge-covered paper can move conveniently, and the movable plate 25 is positioned at the rectangular position with the opening at one end of the horizontal support part; one side of the edge-covered paper upper ejection rod 26 is connected with the movable plate 25, the other side of the edge-covered paper upper ejection rod is connected with the edge-covered paper upper ejection cylinder 27, the edge-covered paper upper ejection cylinder 27 is installed on the support 18, and the edge-covered paper upper ejection cylinder 27 drives the movable plate 25 to move in the material box 22 through the edge-covered paper upper ejection rod 26, so that the edge-covered paper 30 is ejected; the bin unloading cylinder 28 is arranged on the support 18, the driving end of the bin unloading cylinder 28 is in contact with the bin 22, when the tipping paper 30 of the first bin 22 runs out, the tipping paper upper pushing cylinder 27 descends to the lowest position, the bin unloading cylinder 28 conducts ventilation work, the first bin 22 is pushed out from the side edge and then returns, the bin pushing cylinder 23 conducts ventilation work, the second bin 22 is pushed to the designated position, and the paper pushing operation is continued; two sides of the transition plate 17 are bent inwards to form a conveying groove, so that the tipping paper 30 can conveniently pass through the conveying groove.

In one embodiment, the carrying manipulator 32 is located between the automatic paper pasting unit C and the packing unit D, the carrying manipulator 32 includes a first base plate 321, a jacking cylinder 323, a first clamping cylinder 324 and a first clamping jaw 325, four jacking cylinders 323 vertically penetrate through the adjusting holes 322 for installation, wherein the whole adjusting holes 322 are L-shaped structures, 3U-shaped holes with different lengths are further formed on the long sides of the adjusting holes 322, the position of the jacking cylinder 323 in the adjusting holes 322 is adjusted according to different sizes of the ceramic tiles 29 and is fastened by fastening screws, and during carrying, the jacking cylinder 323 is opened for jacking the ceramic tiles 29; the two first clamping air cylinders 324 are horizontally arranged on the first base plate 321 and connected with the first clamping jaws 325, wherein the driving end directions of the two first clamping air cylinders 324 are opposite, so that the two first clamping jaws 325 are oppositely arranged at two sides of the first base plate 321, and when the ceramic tile 29 needs to be clamped, the two first clamping air cylinders 324 drive the two first clamping jaws 325 to move relatively, so that the ceramic tile 29 can be clamped; the conveying device 33 comprises a third rack 331, a second conveying belt 332 and a second conveying belt 332, wherein the second conveying belt 332 is installed on the third rack 331, an L-shaped second positioning plate 333 is arranged at the end part of the second conveying belt 332, one side of the second positioning plate 333 is fixed at one side of the second conveying belt 332, and the other side of the second positioning plate 333 is transversely arranged on the second conveying belt 332, so that the ceramic tiles 29 are grabbed by the conveying manipulator 32 after being packed, rotate 90 degrees around the B axis, are placed on the second conveying belt 332, and are positioned in the vertical direction through the L-shaped second positioning plate 333; the tile grabbing and positioning device 34 is located at the end of the second conveyor belt 332 and is arranged perpendicular to the second conveyor belt 332, the tile grabbing and positioning device 34 comprises a second air cylinder 341, a second guide rail 342, a second push plate 343 and a fourth rack 344, the fourth rack 344 is located at one side of the second conveyor belt 332, the second guide rail 342 is mounted on the fourth rack 344, the second push plate 343 is driven by the second air cylinder 341 to slide on the second guide rail 342, and the second push plate 343 is driven by the second air cylinder 341 to position the tiles 29 in the left-right direction.

In one embodiment, the stacking robot 35 includes a second base plate 352, a vacuum chuck 353 and a second clamping cylinder 354, wherein the second base plate 352 is provided with 4 inclined adjusting rails 351 (the adjusting rails 351 are in a figure eight shape in pairs), the vacuum chuck 353 passes through the adjusting rails 351, specifically, the vacuum chuck 353 is mounted on a mounting rod, the mounting rod passes through the adjusting rails 351, the upper part of the mounting rod is fastened by a nut, a spring is sleeved on the mounting rod to play a role in buffering when a tile is adsorbed, the second clamping cylinder 354 is horizontally mounted on the second base plate 352 and connected with the second clamping jaw 355, the driving ends of the two second clamping cylinders 354 are in opposite directions, so that the two second clamping jaws 354 are oppositely arranged on two sides of the second base plate 352, and when a tile 29 needs to be clamped, the two second clamping cylinders 354 drive the two second clamping jaws 354 to move oppositely and are inserted into a packing band of the tile 29 to prevent the tile 29 from falling off.

The working principle is as follows:

(1) Blanking and stacking;

after the first ceramic tile 29 is processed, the production line is connected with a packaging line, the first ceramic tile 29 is input to a first conveyor belt 2 of a conveyor belt of a blanking unit A, the top of the first ceramic tile 29 is contacted with one side of a first positioning plate 3 to complete positioning in the vertical direction, and then a first air cylinder 4 pushes a first push plate 6 to advance on a first guide rail 5, contact the right side of the first ceramic tile 29 and push the first push plate to the other side of the first positioning plate 3 to complete positioning in the left-right direction; after positioning is completed, the first push plate 6 pushes the tiles 29 to the aligning workbench 8, and after each tile 29 is received, the servo motor 9 drives the aligning workbench 8 to descend by the thickness of one tile 29.

(2) And (3) pasting edge paper:

carrying: after the tiles 29 are positioned and stacked, the carrying manipulator 32 is moved to the position above the stacked tiles through the XZ-axis moving assembly 36, and the tiles 29 are tightly jacked by the jacking cylinder 323 and then sent to the automatic paper pasting unit C; the transport manipulator 32 moves through X-axis linear guide, hover directly over the neat ceramic tile 29 of sign indicating number, move down through Z-axis linear guide, first clamping jaw 325 comes to the ceramic tile 29 bottom, first die clamping cylinder 324 drives first clamping jaw 325 at the horizontal direction relative motion, from the fixed ceramic tile 29 in bottom, and simultaneously, four tight cylinders 323 in top compress tightly ceramic tile 29 from ceramic tile 29 top, guarantee that ceramic tile 29 can not fall in handling, first clamping jaw 325 is rotatory around the B axle, carry ceramic tile 29 to automatic sticker unit C

The paper pushing process is as follows: the tipping papers 30 are sequentially inserted into the hopper 22, and the hopper 22 is sequentially placed on the hopper push bracket 21. When the edge covering paper is attached to the ceramic tile 29, the bin pushing cylinder 23 is communicated with an air source to work, at the moment, the bin pushing cylinder 23 pushes the bin 22 to enter a working position through the bin pushing plate 24, after the first bin 22 enters the working position, the edge covering paper upper ejection cylinder 27 pushes the edge covering paper upper ejection rod 26, and then the movable plate 25 is driven to move the edge covering paper 30 upwards, so that the first edge covering paper 30 in the bin 22 enters the working position. Then, the tipping paper pushing cylinder 19 pushes the paper pushing plate 20 to move, pushes out the first tipping paper 30, moves to the tipping paper unit (C-1) side, and enters the tipping paper supporting mechanism 12 of the tipping paper attaching unit (C-1) through the transition plate 17.

The process of pasting the edge paper is as follows: the edge covering paper 30 enters the edge covering paper supporting mechanism 12 through the paper pushing unit B, two ends of the edge covering paper 30 are located in the guide grooves 1401, the ceramic tiles 29 are placed on the edge covering paper 30, under the action of gravity, the ceramic tiles 29 overcome the thrust of the supporting plate upper jacking air cylinder 1204 and move downwards, when the supporting plate 1201 is in contact with the stop block 1202, the movement is stopped, at the moment, under the blocking effect of the push-pull plate 1402, the edge covering paper 30 is bent on the lower side of the ceramic tiles 29, then the four edge covering paper bending air cylinders 11 work to drive the edge covering paper bending support 15 to move, the bending action of the upper side edge of the ceramic tiles 29 is completed, the edge covering paper 30 is pressed to be dead, and preparation is made for follow-up packaging.

(3) Packaging:

after the edge covering paper is pasted on the two sides of the ceramic tile 29, the carrying manipulator 32 grabs the ceramic tile 29 and rotates 90 degrees around the axis B, the ceramic tile 29 is placed on the second conveying belt 332, the position of the second positioning plate 333 at the tail end of the second conveying belt 332 is conveyed, the second positioning plate 333 in the L shape is used for positioning in the vertical direction, the second pushing plate 343 is driven by the second air cylinder 341 to position the ceramic tile 29 in the left-right direction, after the positioning is completed, the stacking manipulator 35 works, the vacuum suction cups 353 are adsorbed on the ceramic tile 29, the two second clamping cylinders 354 drive the two second clamping jaws 354 to move relatively, the ceramic tile 29 is inserted into a packaging belt, and the ceramic tile 29 is transferred into the packaging machine 31 to be packaged through the conveying of the XYZ-axis moving assembly 37.

(4) And (3) stacking:

after packing is completed, the stacking robot 35 operates to transfer the tiles 29 to the empty space for stacking by moving the XYZ shaft transfer assembly 37.

The above is the preferred embodiment of the present invention, and the technical personnel in the field of the present invention can also change and modify the above embodiment, therefore, the present invention is not limited to the above specific embodiment, and any obvious improvement, replacement or modification made by the technical personnel in the field on the basis of the present invention all belong to the protection scope of the present invention.

Claims (7)

1. An automatic packaging production line for ceramic tiles, characterized by comprising:

the blanking unit (A) is provided with an L-shaped first positioning plate (3), one side of the first positioning plate (3) is fixed on one side of the blanking unit (A), the other side of the first positioning plate is transversely arranged on the blanking unit (A), and the first positioning plate (3) is provided with a plurality of pin holes;

the ceramic tile stacking and aligning device comprises a ceramic tile stacking and aligning unit (B), wherein the ceramic tile stacking and aligning unit (B) comprises a stacking and aligning workbench (8) and a ceramic tile pushing device, the stacking and aligning workbench (8) and the ceramic tile pushing device are respectively positioned on two sides of the blanking unit (A), a servo motor (9) is arranged at the bottom of the stacking and aligning workbench (8), and a detachable ceramic tile stop block (10) is arranged at the top of the stacking and aligning workbench;

the automatic paper pasting unit (C) comprises a binding paper pasting unit (C-1), a paper pushing unit (C-2) and a transition plate (17), wherein the paper pushing unit (C-2) is symmetrically arranged on two sides of the binding paper pasting unit (C-1); the transition plate (17) is arranged between the paper pushing unit (C-2) and the edge covering paper attaching unit (C-1) and comprises an edge covering paper bending cylinder (11), an edge covering paper supporting mechanism (12) and two bases (13), the edge covering paper bending cylinder (11) is slidably arranged on the bases (13) through a cylinder base (14) and is connected with an edge covering paper bending support (15), the cylinder base (14) is locked through a locking screw (1403), the edge covering paper bending support (15) is arranged in a guide groove (1401) of the cylinder base (14), a push-pull plate (1402) is arranged in the guide groove (1401), and the edge covering paper supporting mechanism (12) is arranged between the two cylinder bases (14);

the ceramic tile grabbing and positioning device comprises a packing unit (D), wherein the packing unit (D) comprises a packing machine (31), a carrying mechanical arm (32), a conveying device (33) and a ceramic tile grabbing and positioning device (34), the carrying mechanical arm (32) is arranged above the packing machine (31) through an XZ shaft moving assembly (36), the conveying device is arranged in front of the packing machine, the ceramic tile grabbing and positioning device (34) is vertically arranged at the tail end of the conveying device (33), and a first substrate (321) of the carrying mechanical arm (32) is provided with an adjusting hole (322);

the stacking unit (E) comprises a stacking manipulator (35), the stacking manipulator (35) is connected with the XYZ-axis moving assembly (37), and a plurality of adjusting tracks (351) are formed in a second base plate (352) of the stacking manipulator (35).

2. An automatic packaging line for ceramic tiles according to claim 1, characterized in that: the blanking unit (A) comprises a first rack (1) and a first conveying belt (2), the first conveying belt (2) is installed on the first rack (1), an L-shaped first positioning plate (3) is arranged at the end part of the first conveying belt (2), one side of the first positioning plate (3) is fixed on one side of the first conveying belt (2), and the other side of the first positioning plate is transversely arranged on the first conveying belt (2).

3. An automatic packaging line for ceramic tiles according to claim 1, characterized in that: ceramic tile pusher includes first cylinder (4), first guide rail (5), first push pedal (6) and second frame (7), second frame (7) are located one side of first conveyer belt (2), install on second frame (7) first guide rail (5), first push pedal (6) slide on first guide rail (5) through first cylinder (4) drive.

4. An automatic packaging line for ceramic tiles according to claim 1, characterized in that: a linear guide rail (16) is arranged on the base (13), and the cylinder base (14) is slidably arranged on the linear guide rail (16); the edge wrapping paper supporting mechanism (12) comprises a supporting plate (1201), a stop block (1202), a fixing support (1203) and a supporting plate upward jacking cylinder (1204), wherein the supporting plate upward jacking cylinder (1204) penetrates through the fixing support (1203) and is connected with the supporting plate (1201), the fixing support (1203) is connected with two cylinder bases (14) on two sides, and the stop block (1202) is installed on the fixing support (1203).

5. An automatic packaging line for ceramic tiles according to claim 1, characterized in that: the paper pushing unit (C-2) comprises a support (18), a paper pushing plate (20), a bin pushing support (21), a bin (22), a bin pushing cylinder (23), an edge-covered paper upper ejector rod (26) and a bin unloading cylinder (28), wherein the edge-covered paper pushing cylinder (19) is arranged at the top of the support (18), the paper pushing plate (20) is slidably mounted at the top end of the support (18), one end of the paper pushing plate (20) penetrates through a guide hole (1801) in the support (18), and the other end of the paper pushing plate is connected with the driving end of the edge-covered paper pushing cylinder (19); the feed box pushing cylinder (23) is arranged on the feed box pushing support (21), the driving end of the feed box pushing cylinder (23) is connected with the feed box pushing plate (24), the feed box (22) is arranged on the feed box pushing support (21), and a movable plate (25) is arranged in the feed box (22); one side of the edge-covered paper upper ejector rod (26) is connected with the movable plate (25), the other side of the edge-covered paper upper ejector rod is connected with an edge-covered paper upper ejector cylinder (27), and the edge-covered paper upper ejector cylinder (27) is installed on the support (18); the bin unloading air cylinder (28) is arranged on the support (18) and the driving end of the bin unloading air cylinder (28) is in contact with the bin (22); two sides of the transition plate (17) are bent inwards to form conveying grooves, so that the wrapping paper (30) can conveniently penetrate through the conveying grooves.

6. An automatic packaging line for ceramic tiles according to claim 1, characterized in that: the carrying manipulator (32) comprises a first base plate (321), a jacking cylinder (323), first clamping cylinders (324) and first clamping jaws (325), wherein the four jacking cylinders (323) vertically penetrate through the adjusting holes (322) for installation, and the two first clamping cylinders (324) are horizontally installed on the first base plate (321) and connected with the first clamping jaws (325); the conveying device (33) comprises a third rack (331), a second conveyor belt (332) and a second conveyor belt (332), wherein the second conveyor belt (332) is mounted on the third rack (331), an L-shaped second positioning plate (333) is arranged at the end part of the second conveyor belt (332), one side of the second positioning plate (333) is fixed on one side of the second conveyor belt (332), and the other side of the second positioning plate (333) is transversely arranged on the second conveyor belt (332); the ceramic tile grabbing and positioning device (34) is located at the tail end of the second conveying belt (332) and is perpendicular to the second conveying belt (332), the ceramic tile grabbing and positioning device (34) comprises a second air cylinder (341), a second guide rail (342), a second push plate (343) and a fourth rack (344), the fourth rack (344) is located on one side of the second conveying belt (332), the second guide rail (342) is installed on the fourth rack (344), and the second push plate (343) is driven by the second air cylinder (341) to slide on the second guide rail (342).

7. An automatic packaging line for ceramic tiles according to claim 1, characterized in that: the stacking manipulator (35) comprises a second base plate (352), a vacuum chuck (353) and a second clamping cylinder (354), wherein 4 inclined adjusting rails (351) are formed in the second base plate (352), the vacuum chuck (353) penetrates through the adjusting rails (351) to be installed, and the second clamping cylinder (354) is horizontally installed on the second base plate (352) and connected with a second clamping jaw (355).

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