CN218255831U - Wallboard production line - Google Patents

Abstract

The utility model relates to a wallboard production field especially relates to a wallboard production line, and it has mainly solved the problem that production efficiency is low among the prior art, locate the wallboard make-up machine on first guide rail and the second guide rail including first guide rail, second guide rail, third guide rail and a plurality of, vertical one side of first guide rail is located to the second guide rail, two the horizontal both ends of first guide rail are located to the third guide rail to be connected with first guide rail, second guide rail, be equipped with the first operation shallow that is used for promoting wallboard make-up machine motion on the first guide rail, be equipped with the second operation shallow that is used for promoting wallboard make-up machine motion on the second guide rail respectively, be equipped with the ferry vehicle on the third guide rail respectively, follow the direction of first guide rail divide into grouting area in proper order, die filling area and drawing of patterns are regional, the regional all sides of grouting area are equipped with EPS prefoaming area, be equipped with boiler, EPS stock chest and EPS prefoaming in the EPS prefoaming area.

Description

Wallboard production line

Technical Field

The utility model relates to a wallboard production field especially relates to a wallboard production line.

Background

The light composite wallboard is a novel board which is vigorously developed in various countries in the world at present. The light composite wallboard is a partition light wallboard developed and produced aiming at modern high-rise buildings, ecological houses, frame structures and low-rise buildings, and has wide application: the composite material can be used as an inner wall, an outer wall, a roof panel, a floor slab, a wall and the like, can accelerate the building speed, reduce the labor intensity, shorten the construction period, effectively improve the use area of a building and reduce the comprehensive cost.

At present, the light composite wallboard produced by utilizing a wallboard forming machine is operated by workers one by one or by combining simple conveying equipment with the workers in the traditional production process, the mechanization and the automation degree are low, the forming time is long, the working efficiency is low, the labor working strength is high, unstable factors can exist in the quality of the produced product due to manual operation, and the product can be collided and damaged in the moving process. A complete and orderly production line cannot be formed, the production efficiency and the quality are hardly brought into full play and guaranteed, manual operation is needed in all links, the manual use quantity of the whole production line is large, the cost is high, and small economic burden is caused to investment enterprises.

SUMMERY OF THE UTILITY MODEL

Therefore, to foretell problem, the utility model provides a wallboard production line, it has mainly solved the problem that production efficiency is low among the prior art.

In order to achieve the above purpose, the utility model adopts the following technical proposal:

the utility model provides a wallboard production line, includes that a first guide rail, at least two second guide rails, two third guide rails and a plurality of that distribute side by side along the transverse direction that distribute along the transverse direction locate the wallboard make-up machine on first guide rail and the second guide rail that the transverse direction distributes, two vertical one side of first guide rail is located to the second guide rail, two the horizontal both ends of first guide rail are located to the third guide rail to be connected with first guide rail, second guide rail, be equipped with the first operation shallow that is used for promoting wallboard make-up machine motion on the first guide rail, be equipped with the second operation shallow that is used for promoting wallboard make-up machine motion on the second guide rail respectively, be equipped with the ferry vehicle on the third guide rail respectively, follow the direction of first guide rail divide into grouting area, die filling area and drawing of patterns area in proper order, be equipped with whitewashed jar, screw conveyer, mixer and automatic grouting pump in the grouting area, be equipped with drawing of patterns die filling machine in the die filling area, drawing of patterns area is equipped with the hacking machine, the slip casting area is equipped with EPS pre-sending area, be equipped with boiler, EPS pre-sending groove and EPS pre-sending area in the EPS pre-area.

Furthermore, a mold cleaning area is arranged on one longitudinal side, away from the second guide rail, of the mold filling area.

Furthermore, a wallboard storage area is arranged on one transverse side, far away from the grouting area, of the demolding area.

The wallboard forming machine comprises a base, a walking assembly arranged at the lower end of the base, supporting seats and a hydraulic cylinder are arranged on the supporting seats, the upper end truss of each supporting seat is provided with a cross beam and a guide piece, the two ends of the cross beam are fixedly connected with the two supporting seats, the two ends of each guide piece are connected with the corresponding supporting seat through a pressing assembly, one of the two ends of each guide piece is provided with the hydraulic cylinder, the output end of the hydraulic cylinder is provided with a pressing frame, the two ends of each pressing frame are provided with intermediate partitions and intermediate partitions, a plurality of partition plates are arranged between the supporting seats and the intermediate partitions, the upper ends of the pressing frame, the intermediate partitions and the partition plates are respectively provided with a guide wheel, the guide wheels are embedded in the guide pieces and move along the guide pieces, hooks are arranged on the longitudinal side surfaces of the partition plates and the intermediate partitions, the lower ends of the intermediate partitions and the partition plates are respectively provided with guide rods, mold frames are arranged between the partition plates and the intermediate partitions, and drag hook assemblies are arranged on the longitudinal side surfaces of the mold frames.

Furthermore, the guide part comprises a pressing part and a supporting part which are distributed up and down, a guide groove is formed between the pressing part and the supporting part, the guide wheels are distributed in the guide groove and are in clearance fit with the guide groove, stepped parts are arranged at the two transverse ends of the supporting part, and the pressing component is arranged at the stepped parts.

Further, the compressing assembly comprises a screw rod, a spring, a locking nut and a rotating handle, a through hole is formed in the step part, the screw rod is vertically fixed at the upper end of the supporting seat, the upper end of the screw rod sequentially penetrates through the through hole and the compressing part and is in threaded connection with the locking nut, the rotating handle is fixedly arranged on the locking nut, and the spring is sleeved on the screw rod and is located between the supporting seat and the compressing part.

Further, the drag hook subassembly including set firmly the pull rod on the framed, locate L type connecting rod on the pull rod free end and with the hook plate of L type connecting rod's free end articulated, the upper end of hook plate and the one end that is close to the pull rod are equipped with the stopper, the stopper supports and leans on in the upper end of L type connecting rod.

By adopting the technical scheme, the beneficial effects of the utility model are that: according to the wallboard production line, the first guide rail, the second guide rail and the third guide rail are distributed, the automatic operation of the wallboard forming machine is realized through the arrangement of the first operation trolley, the second operation trolley and the ferry vehicle and the control of the control system, so that the wallboard forming machine circularly moves along the first guide rail, the second guide rail and the third guide rail and sequentially passes through grouting forming in a grouting area, curing on the second guide rail, demoulding in a demoulding area and mould filling in a mould filling area, the circular operation is formed, the production movement steps of the whole production line can be standardized and ordered, the functions of automatic operation, pneumatic start and stop and accurate positioning are realized, the speed of each step of the whole production flow is increased, the production efficiency is further increased, the occupied area of a factory building is reduced through reasonable layout, and the utilization rate is increased; when the wall forming machine is used, the mold frame is respectively embedded between two adjacent separation plates and between the separation plates and the middle partition plate, the hydraulic cylinder drives the pressing frame to transversely press and connect the separation plates and the middle partition plates with the mold frame along the guide piece, the separation plates and the middle partition plates are vertically pressed and fixed with the mold frame through the pressing assemblies to form mold cavities, then the mold cavities are pressurized and injected for forming, after forming, the pressing assemblies are loosened, then the hydraulic cylinder drives the pressing assemblies to move in a return process, pull ropes are wound on hooks of the separation plates and the middle partition plates to pull the separation plates and the middle partition plates apart from the mold frame, and then the mold frame and the wall plates formed in the mold frame are separated through the matching of the mold stripping trolley and the drag hook assemblies to realize mold stripping.

Drawings

Fig. 1 is a schematic top view of an embodiment of the present invention;

FIG. 2 isbase:Sub>A schematic cross-sectional view taken at A-A in FIG. 1;

FIG. 3 is a schematic cross-sectional view at B-B in FIG. 1;

FIG. 4 is a schematic cross-sectional view at C-C of FIG. 1;

FIG. 5 is a schematic cross-sectional view at D-D in FIG. 1;

fig. 6 is a schematic front view of a wall plate forming machine according to an embodiment of the present invention;

FIG. 7 is an enlarged view of a portion of FIG. 6 at E;

fig. 8 is a schematic diagram of a right-side view structure of a wallboard forming machine in an embodiment of the present invention;

FIG. 9 is an enlarged view of a portion of FIG. 8 at F;

fig. 10 is a partial enlarged view at G in fig. 8.

Detailed Description

The present invention will now be further described with reference to the accompanying drawings and detailed description.

The embodiment of the utility model provides a do:

referring to fig. 1 to 5, a wallboard production line comprises a first guide rail 20 distributed along a transverse direction, two second guide rails 30 distributed along the transverse direction side by side, two third guide rails 40 distributed along a longitudinal direction, and a plurality of wallboard forming machines 100 arranged on the first guide rail 20 and the second guide rails 30, wherein the second guide rail 30 is arranged at one longitudinal side of the first guide rail 20, the two third guide rails 40 are arranged at two transverse ends of the first guide rail 20 and connected with the first guide rail 20 and the second guide rails 30, a first operation cart 50 for pushing the wallboard forming machines 100 to move is arranged on the first guide rail 20, second operation carts 60 for pushing the wallboard forming machines 100 to move are respectively arranged on the second guide rails 30, a ferry cart 70 is respectively arranged on the third guide rails 40, follow the direction of first guide rail 20 divide into grouting area 200, the regional 300 of die-filling and drawing of patterns area 400 in proper order, be equipped with powder jar 210, screw conveyer 220, mixer 230 and automatic grouting pump 240 in the grouting area, screw conveyer 220 connects the output of powder jar 210 and mixer 230's input, the output of mixer 230 is located to automatic grouting pump 240, be equipped with the die-filling machine in the regional 300 of die-filling, drawing of patterns area 400 is equipped with drawing of patterns hacking machine 410, the week side in the regional 200 of slip casting is equipped with EPS prefoaming area 500, be equipped with boiler 510, EPS holding vat 520 and EPS prefoaming machine 530 in the EPS prefoaming area 500, the vertical one side of keeping away from second guide rail 30 on the regional 300 of die-filling is equipped with mould washing area 600, the horizontal one side of keeping away from the regional 200 of slip casting on the drawing of patterns area 400 is equipped with the wallboard and stores area 700.

This wallboard production line, through first guide rail 20, second guide rail 30, the distribution of third guide rail 40, and through first operation shallow 50, the setting of second operation shallow 60 and ferry push 70, and realize wallboard make-up machine 100's automatic operation through control system control, make wallboard make-up machine 100 along first guide rail 20, second guide rail 30, third guide rail 40 cyclic motion, and through slip casting shaping in slip casting region 200 in proper order, maintenance on the second guide rail 30, drawing of patterns and the die filling in the die filling region 300 in the regional 400 of drawing of patterns, form circulation work, can make the production motion step of whole production line normal orderly, realize automatic operation, pneumatic opening and closing, the function of accurate location, the speed of each step of whole production flow has been improved, and then improve production efficiency, and the area occupied of factory building has been reduced to reasonable overall arrangement, and the utilization ratio is improved.

Referring to fig. 6 to 10, in this embodiment, the wallboard forming machine 100 includes a base 1, a walking assembly 2 disposed at the lower end of the base 1, a transverse direction extending along the walking direction of the walking assembly 2 is defined, a longitudinal direction extending perpendicular to the transverse direction and being on the same horizontal plane, the walking assembly 2 includes a first mounting plate 21 and a second mounting plate 22, a rotating shaft 23, a sleeve body 24, a first fixing portion 25, a second fixing portion 26, a bearing 27 and a rotating wheel 28 disposed at the lower end of the base side by side along the transverse direction, the rotating shaft 23 is trussed on the first mounting plate 21 and the second mounting plate 22, the sleeve body 24 is sleeved on the rotating shaft 23, one end of the sleeve body is fixedly connected with the first mounting plate 21, the first fixing portion 25 is fixedly disposed at the other end of the sleeve body 24, the second fixing portion 26 is disposed on the rotating shaft 23, the rotating wheel 28 is locked on the first fixing portion 25 and the second fixing portion 26 by a bolt 29, the bearing 27 is distributed between the rotating wheel 28 and the rotating shaft 23, thereby improving the sealing performance of the walking assembly 2, reducing the pollution of dust to the bearing 27, improving the service life, the cross section of the base 1 is provided with a guide wheel 3, two guide roller 5 is provided between the two guide roller 5 and a hydraulic cylinder 5 is provided on the upper end of the two guide roller 7, two guide roller 3, two guide roller 5 is provided on the two guide roller 3, two guide roller 5 and two guide roller is provided on the two guide roller 3, two guide roller 5 is provided on the two guide roller bearing 5 and two guide roller 3, two guide roller 7 is provided on the two guide roller 5 and two guide roller 3, two guide roller 5 is provided on the guide roller support roller 3, two guide roller 5 and two guide roller 3, two guide roller bearing bracket 5 is provided on the two guide roller bearing bracket 5, the split type air conditioner is characterized in that the split type air conditioner moves along a guide piece 5, a hook 11 is arranged on one longitudinal side face of each of the partition plates 9 and the middle partition plates 8, guide rods 12 are arranged at the lower ends of the middle partition plates 8 and the partition plates 9 respectively, guide grooves 13 for the guide rods 12 to slide are formed in the base 1, mold frames 14 are arranged between every two adjacent partition plates 9 and between the partition plates 9 and the middle partition plates 8, and a drag hook assembly 15 is arranged on one longitudinal side face of each mold frame 14.

When the device is used, the mold frames 14 are respectively embedded between two adjacent separation plates 9, between the separation plates 9 and the middle partition plates 8, the pressing frame 7 is driven by the hydraulic cylinder 16 to transversely press and connect the separation plates 9, the middle partition plates 8 and the mold frames 14 along the guide piece 5, the separation plates 9, the middle partition plates 8 and the mold frames 14 are vertically pressed and fixed by the pressing assembly 6 to form mold cavities, then the mold cavities are pressed and cast for molding, after molding, the pressing assembly 6 is loosened, the pressing frame 7 is driven by the hydraulic cylinder 16 to move back, pull ropes are wound on hooks 11 of the separation plates 9 and the middle partition plates 8 to pull the separation plates 9, the middle partition plates 8 and the mold frames 14 apart, and then the mold frames 14 and wall plates molded in the mold frames 14 are pulled out by matching of the mold stripping trolley and the hook assembly 15, so that mold stripping is realized, the operation is simple and the mold stripping efficiency is high.

In this embodiment, the guide member 5 includes a pressing portion 51 and a supporting portion 52 which are distributed up and down, a guide groove 53 is formed between the pressing portion 51 and the supporting portion 52, the guide wheel 10 is distributed in the guide groove 53 and is in clearance fit with the guide groove 53, stepped portions 54 are disposed at both lateral ends of the supporting portion 52, the pressing assembly 6 is disposed at the stepped portions 54, the pressing assembly 6 includes a screw 61, a spring 62, a lock nut 63 and a rotating handle 64, a through hole 55 is disposed on the stepped portion 54, the screw 61 is vertically fixed at an upper end of the supporting base 3, the upper end of the screw 61 sequentially passes through the through hole 55 and the pressing portion 51 and is in threaded connection with the lock nut 63, the rotating handle 64 is fixedly disposed on the lock nut 63, the spring 62 is sleeved on the screw 61 and is disposed between the supporting base 3 and the pressing portion 51, the lock nut 63 is driven to rotate by rotating the rotating handle 64, so that the pressing portion 51 presses the spring 62 to move downwards against the guide wheel 10, thereby pressing the partition plate 9 and the partition plate 8, the guide wheel 63 is pressed by the reverse rotation of the lock nut 63, and the pressing portion 51 is jacked by the spring 62, thereby driving the supporting portion 52 to move upwards, and further driving the supporting portion 52, so that the guide wheel 8 to be in a simple operation state of the guide wheel 5, thereby improving the operation efficiency of the guide member 8, and the guide member 5.

And, the drag hook subassembly 15 is including setting firmly pull rod 151 on framed 14, locating L type connecting rod 152 on pull rod 151 free end and with the hook plate 153 of L type connecting rod 152 free end articulated, the upper end of hook plate 153 and the one end that is close to pull rod 151 are equipped with stopper 154, stopper 154 supports and leans on in the upper end of L type connecting rod 152, promotes hook plate 153 backward and makes hook plate 153 swing, and then makes the drag hook embedding on the drawing of patterns dolly between L type connecting rod 152 and the hook plate 153 to the forward pulling, because stopper 154 that sets up on hook plate 153 realizes limiting displacement, thereby closes with drag hook subassembly 15 hook, and then pulls out framed 14, realizes automatic drawing of patterns.

While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (7)

1. A wallboard production line which characterized in that: including one along the first guide rail of transverse direction distribution, at least two along transverse direction second guide rail that distributes side by side, two along vertical direction third guide rail and a plurality of that distribute on first guide rail and second guide rail locate wallboard make-up machine on, the vertical one side of first guide rail is located to the second guide rail, two the horizontal both ends of first guide rail are located to the third guide rail to be connected with first guide rail, second guide rail, be equipped with the first operation shallow that is used for promoting wallboard make-up machine motion on the first guide rail, be equipped with the second operation shallow that is used for promoting wallboard make-up machine motion on the second guide rail respectively, be equipped with the ferry vehicle on the third guide rail respectively, follow the direction of first guide rail divide into grouting area, die filling area and drawing of patterns region in proper order, be equipped with powder jar, screw conveyer, mixer and automatic grouting pump in the grouting area, be equipped with the die filling machine in the die filling area, the drawing of patterns region is equipped with drawing of patterns hacking machine, the slip casting region is equipped with EPS prefoaming area, be equipped with boiler, EPS prefoaming area, be equipped with the storage tank and EPS prefoaming machine in the EPS prefoaming area.

2. The wallboard production line of claim 1, wherein: and a mold cleaning area is arranged on one longitudinal side of the mold filling area, which is far away from the second guide rail.

3. The wallboard production line of claim 1, wherein: keep away from the horizontal one side in slip casting region on the drawing of patterns region and be equipped with the wallboard and store the region.

4. The wallboard production line of claim 1, 2 or 3, wherein: including the wallboard make-up machine include the base, locate the walking subassembly of base lower extreme, the horizontal both sides of base are equipped with supporting seat, two the upper end truss of supporting seat has crossbeam and guide, the horizontal both ends and two supporting seat fixed connection of crossbeam, the both ends of guide are through compressing tightly subassembly and supporting seat connection, one of them be equipped with the pneumatic cylinder on the supporting seat, the output of pneumatic cylinder is equipped with compresses tightly the frame, two be equipped with intermediate bottom between the supporting seat, two all be equipped with a plurality of division board between supporting seat and the intermediate bottom, the upper end that compresses tightly frame, intermediate bottom and division board is equipped with the guide pulley respectively, the guide pulley inlays to be located on the guide, and it moves along the guide, be equipped with the couple on the vertical side of division board, intermediate bottom and division board, adjacent two all be equipped with the framed between the division board, between division board and the intermediate bottom, be equipped with the drag hook subassembly on the vertical side of framed.

5. The wallboard production line of claim 4, wherein: the guide part comprises a pressing part and a supporting part which are distributed up and down, a guide groove is formed between the pressing part and the supporting part, the guide wheels are distributed in the guide groove and are in clearance fit with the guide groove, stepped parts are arranged at the two transverse ends of the supporting part, and the pressing component is arranged at the stepped parts.

6. The wallboard production line of claim 5, wherein: the pressing assembly comprises a screw rod, a spring, a locking nut and a rotating handle, a through hole is formed in the step part, the screw rod is vertically fixed at the upper end of the supporting seat, the upper end of the screw rod sequentially penetrates through the through hole and the pressing part and is in threaded connection with the locking nut, the rotating handle is fixedly arranged on the locking nut, and the spring sleeve is arranged on the screw rod and is located between the supporting seat and the pressing part.

7. The wallboard production line of claim 6, wherein: the drag hook subassembly including set firmly pull rod on the framed, locate the L type connecting rod on the pull rod free end and with the hook plate of L type connecting rod's free end articulated, the upper end of hook plate and the one end that is close to the pull rod are equipped with the stopper, the stopper supports and leans on in the upper end of L type connecting rod.

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