CN218232418U - Solid state fermentation device - Google Patents
Solid state fermentation device Download PDFInfo
- Publication number
- CN218232418U CN218232418U CN202222466016.4U CN202222466016U CN218232418U CN 218232418 U CN218232418 U CN 218232418U CN 202222466016 U CN202222466016 U CN 202222466016U CN 218232418 U CN218232418 U CN 218232418U
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- Prior art keywords
- horizontal
- horizontal fermentation
- fermentation
- fermentation tank
- solid state
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- 238000010563 solid-state fermentation Methods 0.000 title claims abstract description 22
- 238000000855 fermentation Methods 0.000 claims abstract description 97
- 230000004151 fermentation Effects 0.000 claims abstract description 97
- 239000000463 material Substances 0.000 claims abstract description 47
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 238000004321 preservation Methods 0.000 claims abstract description 13
- 238000003756 stirring Methods 0.000 claims abstract description 8
- 238000007789 sealing Methods 0.000 claims description 10
- 239000010425 asbestos Substances 0.000 claims description 9
- 229910052895 riebeckite Inorganic materials 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 6
- 240000004808 Saccharomyces cerevisiae Species 0.000 abstract description 17
- 230000001360 synchronised effect Effects 0.000 abstract description 5
- 239000000203 mixture Substances 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 6
- 238000007599 discharging Methods 0.000 description 5
- 239000007787 solid Substances 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 238000010923 batch production Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000235342 Saccharomycetes Species 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Fertilizers (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The utility model discloses a solid state fermentation device involves the fermentation equipment field, including the fermentation cylinder base, fixed mounting has horizontal fermentation cylinder on the fermentation cylinder base, and one side of horizontal fermentation cylinder is provided with the control box, and the outer movable mounting of horizontal fermentation cylinder has heat preservation heating structure, and movable mounting has the material mixing structure in the horizontal fermentation cylinder. The utility model discloses, through the setting of material stirring structure, when adding the material in to horizontal fermentation tank, utilize helical blade's rotation with the abundant mixture of material and yeast, thereby guarantee that the inside material of horizontal fermentation tank can be in synchronous fermentation, the material of avoiding different positions is fermented at different time, utilize simultaneously to rotate on the inner wall of rotation scraper blade with horizontal fermentation tank, reduce the phenomenon of material adhesion conglobation, utilize helical blade and the mutually supporting of rotation scraper blade when the ejection of compact simultaneously, also can realize convenient ejection of compact, residual material on avoiding horizontal fermentation tank inner wall.
Description
Technical Field
The utility model relates to a fermentation equipment technical field especially relates to a solid state fermentation device.
Background
Solid state fermentation is a fermentation mode of microorganisms on a solid state matrix without or basically without free water, wherein three phases of gas, liquid and solid coexist in the solid state matrix, namely, the porous solid state matrix contains water and water-insoluble substances and needs to be matched with a proper device for use.
In the prior art, the fermentation tank is often used for carrying out the solid state fermentation to the material, because the influence factor that the fermentation of material received is more, the mixing degree of temperature, yeast all can exert an influence to the time of fermentation, in order to satisfy the requirement of batch production, needs to guarantee the unification of fermentation time, consequently needs a solid state fermentation device to satisfy people's demand.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a solid state fermentation device to it is more to solve because the influence factor that the fermentation of material received that proposes in the above-mentioned background art, and the degree of mixing of temperature, yeast all can exert an influence to the time of fermentation, in order to satisfy the requirement of batch production, needs the unified problem of guaranteeing fermentation time.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a solid-state fermentation device, includes the fermentation cylinder base, fixed mounting has horizontal fermentation cylinder on the fermentation cylinder base, and one side of horizontal fermentation cylinder is provided with the control box, the outer movable mounting of horizontal fermentation cylinder has heat preservation heating structure, and movable mounting has the material stirring structure in the horizontal fermentation cylinder, the one end movable mounting of horizontal fermentation cylinder has movable sealing door, and fixed mounting has the relief valve on the horizontal fermentation cylinder.
Preferably: the material stirring structure comprises a movable shaft and a helical blade, the movable shaft is rotatably installed in the horizontal fermentation tank, and the helical blade is fixedly sleeved on the movable shaft.
Preferably: the one end fixed mounting that the loose axle is close to the activity sealing door has the installation pole, and the equal fixed mounting in both ends of installation pole has the rotation scraper blade, and two rotation scraper blades all contact with the inner wall of horizontal fermentation cylinder.
Preferably, the following components: the horizontal fermentation tank is fixedly provided with a fixed mounting frame, the fixed mounting frame is fixedly provided with a servo motor, and the output end of the servo motor is fixedly arranged at one end of the movable shaft, which is far away from the movable sealing door.
Preferably: one end of a supporting plate is fixedly arranged at the bottom side of the fixed mounting frame, and the other end of the supporting plate is fixedly arranged on the side surface of the horizontal fermentation tank.
Preferably, the following components: the heat preservation heating structure comprises a heating sleeve, the heating sleeve is fixedly sleeved on the outer side of the horizontal fermentation tank, a plurality of heating wires are fixedly mounted on the inner wall of the heating sleeve, and the plurality of heating wires are all in contact with the horizontal fermentation tank.
Preferably: and an asbestos heat-insulating layer is fixedly arranged inside the heating sleeve, and the thickness of the asbestos heat-insulating layer is 3mm.
Preferably, the following components: the bottom fixed mounting of fermentation cylinder base has the rubber gasket, and the thickness of rubber gasket is 10mm.
The utility model has the advantages that:
the utility model discloses in, through the setting of material stirring structure, when adding the material in to horizontal fermentation tank, utilize helical blade's rotation with the abundant mixture of material and yeast, thereby guarantee that the inside material of horizontal fermentation tank can be in synchronous fermentation, the material of avoiding different positions is in the time fermentation of difference, utilize simultaneously to rotate on the inner wall of rotation scraper blade with horizontal fermentation tank, reduce the phenomenon of material adhesion conglobation, utilize helical blade and rotation scraper blade's mutually supporting simultaneously when the ejection of compact, also can realize convenient ejection of compact, residual material on avoiding horizontal fermentation tank inner wall.
The utility model discloses in, through the setting of heat preservation heating structure, because the growth of yeast receives the influence of temperature, although can produce the heat naturally during the fermentation, efficiency is not high, utilizes asbestos heat preservation and heater strip to rise the scope of suitable yeast growth with horizontal fermentation tank inside temperature in the manual work, avoids the heat to see through horizontal fermentation tank's section of thick bamboo wall to give off simultaneously, guarantees same of inside temperature, realizes the high-efficient synchronous growth of yeast.
Drawings
Fig. 1 is a schematic perspective view of a solid-state fermentation device according to the present invention;
FIG. 2 is a schematic diagram of a side view of a solid-state fermentation device according to the present invention;
FIG. 3 is a schematic view of the internal structure of a solid-state fermentation device according to the present invention;
fig. 4 is a schematic structural diagram of a heating jacket portion of a solid-state fermentation device according to the present invention.
In the figure: 100. a fermenter base; 101. a rubber gasket; 200. a horizontal fermentation tank; 201. a movable sealing door; 202. fixing the mounting frame; 203. a servo motor; 204. a movable shaft; 205. a helical blade; 206. mounting a rod; 207. rotating the scraper plate; 208. a support plate; 300. a control box; 400. heating a jacket; 401. an asbestos insulation layer; 402. heating wires; 500. and (4) releasing the valve.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-4, a solid state fermentation apparatus includes a fermentation tank base 100, a horizontal fermentation tank 200 is fixedly installed on the fermentation tank base 100, a control box 300 is installed at one side of the horizontal fermentation tank 200, a heat preservation heating structure is movably installed outside the horizontal fermentation tank 200, a material stirring structure is movably installed in the horizontal fermentation tank 200, a movable sealing door 201 is movably installed at one end of the horizontal fermentation tank 200, a pressure release valve 500 is fixedly installed on the horizontal fermentation tank 200, when the apparatus is used, firstly, the horizontal fermentation tank 200 is driven to be internally filled with materials and yeasts, simultaneously, a servo motor 203 is started, a movable shaft 204 is driven to rotate by the servo motor 203, the rotating movable shaft 204 drives a helical blade 205 to rotate, so as to achieve sufficient mixing of the materials and the yeasts, reduce caking in the materials, ensure sufficient mixing of the materials in the horizontal fermentation tank 200, thereby ensuring that the materials in the horizontal fermentation tank 200 can be fermented synchronously, prevent the materials at different positions from being fermented at different times, simultaneously, the inner wall of the horizontal fermentation tank 200 is rotated by a rotating scraper 207, reduce the phenomenon that the materials are adhered to form conglobation, and simultaneously, the phenomenon that the materials are adhered to be agglomerated when discharging temperature is monitored by the temperature of the gas inside the horizontal fermentation tank 200 is increased, the temperature of the horizontal fermentation tank 200 is controlled by a high pressure, and the temperature of the gas generated by a high pressure of the gas, and the gas generated in the horizontal fermentation tank 200, and the temperature monitor 200, although the temperature monitor is controlled by a high temperature monitor 200, the high temperature monitor is controlled by a high temperature monitor 401, meanwhile, the heat is prevented from being dissipated through the cylinder wall of the horizontal fermentation tank 200, the internal temperature is ensured to be the same, and the efficient and synchronous growth of the saccharomycetes is realized.
Further, the material stirring structure includes loose axle 204 and helical blade 205, loose axle 204 rotates the inside of installing at horizontal fermentation tank 200, helical blade 205 fixes the cup joint on loose axle 204, servo motor 203 drive loose axle 204 rotates, pivoted loose axle 204 drives helical blade 205 and rotates, the realization utilizes the intensive mixing of helical blade 205 drive material and yeast, reduce the caking in the material simultaneously, guarantee intensive mixing between them, thereby guarantee that the inside material of horizontal fermentation tank 200 can ferment in step, avoid the material of different positions to ferment in the time of difference.
Further, one end of the movable shaft 204 close to the movable sealing door 201 is fixedly provided with an installation rod 206, two ends of the installation rod 206 are fixedly provided with rotary scrapers 207, the two rotary scrapers 207 are in contact with the inner wall of the horizontal fermentation tank 200, the rotary scrapers 207 are utilized to rotate on the inner wall of the horizontal fermentation tank 200, the phenomenon of material adhesion agglomeration is reduced, meanwhile, the helical blades 205 and the rotary scrapers 207 are utilized to be matched with each other during discharging, convenient discharging can be realized, and residual materials on the inner wall of the horizontal fermentation tank 200 are avoided.
Further, a fixed mounting frame 202 is fixedly mounted on the horizontal fermentation tank 200, a servo motor 203 is fixedly mounted on the fixed mounting frame 202, an output end of the servo motor 203 is fixedly mounted at one end of the movable shaft 204, which is far away from the movable sealing door 201, and the servo motor 203 is used for driving the movable shaft 204 to rotate.
Further, one end of the supporting plate 208 is fixedly installed on the bottom side of the fixing mounting frame 202, and the other end of the supporting plate 208 is fixedly installed on the side surface of the horizontal fermentation tank 200, so that the stability of the fixing mounting frame 202 is improved by using the supporting plate 208.
Further, the heat preservation heating structure includes heating jacket 400, the fixed cup joint in horizontal fermentation tank 200's the outside of heating jacket 400, fixed mounting has a plurality of heater strips 402 on heating jacket 400's the inner wall, a plurality of heater strips 402 all contact with horizontal fermentation tank 200, utilize asbestos heat preservation 401 and heater strip 402 to rise to the scope that suitable yeast grows with horizontal fermentation tank 200 internal temperature in the manual work, avoid the heat to see through the section of thick bamboo wall of horizontal fermentation tank 200 simultaneously and distribute, guarantee same of internal temperature, realize the high-efficient synchronous growth of yeast.
Further, an asbestos insulation layer 401 is fixedly installed inside the heating jacket 400, and the thickness of the asbestos insulation layer 401 is 3mm.
Further, the bottom fixed mounting of fermentation cylinder base 100 has rubber gasket 101, and rubber gasket 101's thickness is 10mm, and rubber gasket 101 has better stability and shock attenuation effect.
The utility model discloses theory of operation:
when the device is used, materials and yeasts are added in the horizontal fermentation tank 200 in a driving mode, the servo motor 203 is started simultaneously, the movable shaft 204 is driven to rotate by the servo motor 203, the rotating movable shaft 204 drives the spiral blade 205 to rotate, full mixing of the materials and the yeasts is driven by the spiral blade 205, caking in the materials is reduced simultaneously, full mixing of the materials and the materials is guaranteed, the materials in the horizontal fermentation tank 200 can be synchronously fermented, materials in different positions are prevented from fermenting at different time, meanwhile, the inner wall of the horizontal fermentation tank 200 is rotated by the rotating scraper 207, the phenomenon that the materials are adhered to form a cluster is reduced, meanwhile, the spiral blade 205 and the rotating scraper 207 are matched with each other when discharging is conducted, convenient discharging can be achieved, materials are prevented from remaining on the inner wall of the horizontal fermentation tank 200, gas generated during fermentation can be discharged through the pressure release valve 500, the internal pressure of the horizontal fermentation tank 200 is prevented from being too high, the internal temperature of the horizontal fermentation tank 200 is monitored in real time by the control box 300, the growth of the yeast is influenced by temperature, although heat can be naturally generated in fermentation, the artificial efficiency is realized, the temperature range from rising from the internal temperature of the heat preservation layer 401 and the yeast to the temperature of the same high-efficiency of the growth of the horizontal fermentation tank 200 is guaranteed, and the growth of the yeast is guaranteed.
The above, only be the embodiment of the preferred of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, which are designed to be replaced or changed equally, all should be covered within the protection scope of the present invention.
Claims (8)
1. A solid state fermentation device comprising a fermenter base (100), characterized in that: fixed mounting has horizontal fermentation cylinder (200) on fermentation cylinder base (100), and one side of horizontal fermentation cylinder (200) is provided with control box (300), the outer movable mounting of horizontal fermentation cylinder (200) has the heat preservation heating structure, and movable mounting has the material stirring structure in horizontal fermentation cylinder (200), the one end movable mounting of horizontal fermentation cylinder (200) has movable sealing door (201), and fixed mounting has relief valve (500) on horizontal fermentation cylinder (200).
2. A solid state fermentation device according to claim 1, wherein: the material stirring structure comprises a movable shaft (204) and a helical blade (205), wherein the movable shaft (204) is rotatably installed in the horizontal fermentation tank (200), and the helical blade (205) is fixedly sleeved on the movable shaft (204).
3. The solid state fermentation device of claim 2, wherein: one end of the movable shaft (204) close to the movable sealing door (201) is fixedly provided with an installation rod (206), two ends of the installation rod (206) are fixedly provided with rotating scrapers (207), and the two rotating scrapers (207) are in contact with the inner wall of the horizontal fermentation tank (200).
4. The solid state fermentation device of claim 1, wherein: the horizontal fermentation tank (200) is fixedly provided with a fixed mounting frame (202), the fixed mounting frame (202) is fixedly provided with a servo motor (203), and the output end of the servo motor (203) is fixedly arranged at one end, far away from the movable sealing door (201), of a movable shaft (204).
5. The solid state fermentation device of claim 4, wherein: one end of a supporting plate (208) is fixedly arranged at the bottom side of the fixed mounting frame (202), and the other end of the supporting plate (208) is fixedly arranged at the side surface of the horizontal fermentation tank (200).
6. The solid state fermentation device of claim 1, wherein: the heat preservation heating structure comprises a heating sleeve (400), the heating sleeve (400) is fixedly sleeved on the outer side of the horizontal fermentation tank (200), a plurality of heating wires (402) are fixedly mounted on the inner wall of the heating sleeve (400), and the plurality of heating wires (402) are in contact with the horizontal fermentation tank (200).
7. The solid state fermentation device of claim 6, wherein: the inside fixed mounting of heating jacket (400) has asbestos heat preservation (401), and the thickness of asbestos heat preservation (401) is 3mm.
8. A solid state fermentation device according to claim 1, wherein: the bottom fixed mounting of fermentation cylinder base (100) has rubber gasket (101), and the thickness of rubber gasket (101) is 10mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222466016.4U CN218232418U (en) | 2022-09-16 | 2022-09-16 | Solid state fermentation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222466016.4U CN218232418U (en) | 2022-09-16 | 2022-09-16 | Solid state fermentation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218232418U true CN218232418U (en) | 2023-01-06 |
Family
ID=84666696
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222466016.4U Expired - Fee Related CN218232418U (en) | 2022-09-16 | 2022-09-16 | Solid state fermentation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218232418U (en) |
-
2022
- 2022-09-16 CN CN202222466016.4U patent/CN218232418U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20230106 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |