CN115521835A - White spirit fermentation device and processing method - Google Patents
White spirit fermentation device and processing method Download PDFInfo
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- CN115521835A CN115521835A CN202210724172.8A CN202210724172A CN115521835A CN 115521835 A CN115521835 A CN 115521835A CN 202210724172 A CN202210724172 A CN 202210724172A CN 115521835 A CN115521835 A CN 115521835A
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
- C12G3/02—Preparation of other alcoholic beverages by fermentation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
- C12H6/00—Methods for increasing the alcohol content of fermented solutions or alcoholic beverages
- C12H6/02—Methods for increasing the alcohol content of fermented solutions or alcoholic beverages by distillation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
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Abstract
The invention relates to the technical field of white spirit fermentation, in particular to a white spirit fermentation device and a processing method. The invention aims to solve the technical problem of a white spirit fermentation device and a processing method. In order to solve the technical problems, the invention provides a white spirit fermentation device and a processing method, the white spirit fermentation device consists of a supporting lifting mechanism, a stirring cleaning mechanism, a circulating heat preservation mechanism, a fermentation pressure relief mechanism and a distillation collection mechanism, and the supporting lifting mechanism is arranged to adjust the flexibility of a scissor arm, so that the height of the device is adjusted according to the height of a worker, and the applicable crowd is improved; by arranging the stirring cleaning mechanism and the circulating heat preservation mechanism, the full stirring, the complete scraping of the inner wall of the device and the dynamic balance of the fermentation temperature are achieved by using the motor and the heating block; through setting up fermentation pressure release mechanism and distillation collection mechanism, utilize distillation case and singlechip, reach and can automatic pressure release and zymotic fluid collect and distill, obtain white spirit.
Description
Technical Field
The invention relates to a white spirit fermentation device and a processing method, in particular to a white spirit fermentation device and a processing method, and belongs to the technical field of white spirit fermentation.
Background
The spirit is made up of grains as main raw material, daqu, xiaoqu or bran koji and yeast as saccharifying leaven through steaming, saccharifying, fermenting and distilling. Also known as distilled liquor, old white spirit, knife, etc. The wine is colorless (or yellowish) and transparent, has pure fragrance, sweet and clean taste and high alcohol content, and has compound fragrance mainly comprising esters after being stored and aged. The yeast and yeast are used as saccharification leaven, starchiness (saccharine) raw material is utilized, and various wines are brewed through cooking, saccharification, fermentation, distillation, ageing and blending, wherein the fermentation refers to a process of preparing microbial thalli or direct metabolites or secondary metabolites by means of the life activities of microorganisms under aerobic or anaerobic conditions. Fermentation is sometimes also referred to as fermentation filtration, the definition of which varies depending on the application. Generally, fermentation refers to a process of decomposing organic substances by organisms. Fermentation is a biochemical reaction that humans have come into contact with earlier and is now widely used in the food industry, the biological and chemical industries. It is also a basic process of bioengineering, i.e. fermentation engineering. The study of the mechanism and process control of yeast and lactic acid bacteria is also continued, and anaerobic respiration of microorganisms such as yeast and lactic acid bacteria is also called fermentation.
The prior patent (publication number: CN 209974722U) discloses a white spirit fermentation device, and relates to the technical field of white spirit fermentation. The inventor finds that the following problems in the prior art are not solved well in the process of realizing the scheme: 1. the scraper blade adopted in the device is a flexible plate, so that the problem of incapability of stirring exists, the inner wall of the fermentation device cannot be completely scraped, the cleaning function is not realized, a cleaning tool is required to clean, the device can be damaged due to improper operation, and the long-term use of the device is not easy to realize; 2. the device does not have the height adjusting function, can be used only by matching with a person, but is very inconvenient to use when the device meets the disabled or the person with a short body; 3. the device does not have the functions of automatic pressure relief and distillation collection, pressure relief needs to be carried out manually, fermentation liquor cannot be collected and distilled, white spirit cannot be obtained automatically, follow-up procedures need to be carried out continuously and manually for secondary distillation, and the device is troublesome;
CN in other prior art patents.
Disclosure of Invention
The invention aims to solve the problems and provide a white spirit fermentation device and a processing method.
The invention realizes the aim through the following technical scheme, and the white spirit fermentation device comprises a supporting lifting mechanism, a stirring cleaning mechanism, a circulating heat preservation mechanism, a fermentation pressure relief mechanism and a distillation collection mechanism.
Support elevating system and include fermenter, supporting disk, support upper base, scissor arm, supporting legs and mounting panel, open at the top of fermenter has two water filling ports, open the bottom of fermenter has two delivery ports, open the side of fermenter has a delivery port, fermenter fixed connection is on supporting disk top face, it has the recess to open on the supporting disk, the bottom fixedly connected with of supporting disk supports the upper base, the bottom fixedly connected with telescopic cover of base on the support, telescopic cover's bottom fixed connection is on the top face of mounting panel, the bottom face fixedly connected with scissor arm of base on the support, scissor arm's bottom fixed connection is on the supporting legs, supporting legs fixed connection is on the top face of mounting panel, be provided with the heat preservation chamber in the fermenter.
The stirring cleaning mechanism comprises a motor, a base, a dust cover, a connecting sleeve, a rotating shaft and a connecting rod, wherein the motor is fixedly installed on the top end face of the base, the output end of the motor penetrates through the tops of the base and the fermentation barrel, the base is fixedly connected to the top end face of the fermentation barrel, the dust cover is fixedly installed on the top end face of the fermentation barrel, the connecting sleeve is movably sleeved on the output end of the motor, the connecting sleeve is embedded in the top of the fermentation barrel, the rotating shaft is movably sleeved on the bottom end of the connecting sleeve, the stirring blades are fixedly connected to the rotating shaft, the connecting rod is fixedly connected to the stirring blades, one end of the connecting rod is fixedly connected with a scraper blade, the scraper blade is overlapped on the inner wall of the fermentation barrel, a bearing is embedded in the bottom of the fermentation barrel, and the bearing is movably sleeved on the bottom end of the rotating shaft.
Circulation heat preservation mechanism includes first water injection pipe, first water pump, first drinking-water pipe, water tank and heating piece, the one end activity of first water injection pipe is cup jointed on a water filling port at fermenter top, the other end activity of first water injection pipe is cup jointed on the output of first water pump, first water pump fixed connection is on the top face of fermenter, first drinking-water pipe has been cup jointed in the input activity of first water pump, first solenoid valve has been cup jointed in the activity on the first drinking-water pipe, the one end activity of first drinking-water pipe is cup jointed on the water tank, water tank fixed connection is on the top face of fermenter, the circulating pipe has been cup jointed in one side activity of water tank, the one end activity of circulating pipe is cup jointed on a delivery port of fermenter, heating piece fixed connection is in the inside in heat preservation chamber, the input of heating piece cup joints the activity in the inside of power connection box, power connection box fixed mounting is on the surface of fermenter.
Fermentation pressure release mechanism includes second water injection pipe, second water pump, the bent case of wine, singlechip, temperature sensor and pressure sensor, the activity of second water injection pipe is cup jointed on another water filling port of fermenter, the embedded seal cover that installs of another water filling port of fermenter, the seal cover activity is cup jointed on the second water injection pipe, the shower nozzle has been cup jointed in the end activity of second water injection pipe, the other end activity of second water injection pipe is cup jointed on the output of second water pump, second water pump fixed connection is on the top face of fermenter, the input activity of second water pump has been cup jointed the second drinking-water pipe, the activity has been cup jointed the second solenoid valve on the second drinking-water pipe, the one end activity of second water pumping pipe is cup jointed on the bent case of wine, the bent case fixed connection of wine is on the top face of fermenter, the embedded pressure release pipe that runs through of fermenter inner wall, the top of pressure release pipe is provided with the heat dissipation pressure reduction head, fixed mounting is on monolithic base top face, monolithic base fixed connection is on the top face of singlechip, the safety cover is installed to the top face of supporting disk, temperature sensor and pressure sensor all connect on the top of fermenter.
The distillation collection mechanism comprises a filter screen, a storage box, a flow guide pipe, a flow guide three-way pipe, a connecting hose and a distillation box, wherein the filter screen is embedded in a water outlet at the bottom of the fermentation barrel, the storage box is lapped at the bottom of the filter screen and is arranged in a groove of a supporting plate, the flow guide pipe is movably sleeved at the bottom of the storage box, the tail end of the flow guide pipe is movably sleeved at the input end of the flow guide three-way pipe, the connecting hose is movably sleeved at the output end of the flow guide three-way pipe, a fourth electromagnetic valve is movably sleeved at the connecting hose, the tail end of the connecting hose is movably sleeved on the distillation box, and the distillation box is fixedly connected to the top end face of the mounting plate.
Preferably, four thread grooves are symmetrically formed in the mounting plate, and threaded rods are connected to the thread grooves of the mounting plate in a threaded manner.
Preferably, a discharge hole is formed in the top end of the fermentation barrel, a thread is arranged on the discharge hole of the fermentation barrel, the discharge hole of the fermentation barrel is connected with a threaded sealing plug through the thread, and a sealing strip is attached to the threaded sealing plug.
Preferably, the number of the scissor arms is three, and the three scissor arms are arranged on the mounting plate in a regular triangle shape.
Preferably, the motor is a stepping motor, and the motor is arranged inside the dust cover.
Preferably, the fermenter is a double-layer fermenter, a heat preservation cavity is formed in a gap between double layers of the fermenter, and a plurality of heating blocks are installed in the heat preservation cavity.
Preferably, the number of the scrapers is two, the scrapers are plastic steel scrapers, and the two scrapers are L-shaped scrapers and symmetrically arranged on the connecting rod.
Preferably, the single chip microcomputer is electrically connected with the motor, the first water pump, the first electromagnetic valve, the second water pump, the third electromagnetic valve and the fourth electromagnetic valve.
Preferably, the distillation box is a high-temperature-resistant cylindrical distillation box, and an access door is arranged on the distillation box.
A processing method of a white spirit fermentation device comprises the following steps:
the method comprises the steps that firstly, the device is installed and cleaned, the installation plate is installed at a designated position through the matching between a threaded rod and a threaded groove of the installation plate, then a control switch of a shearing fork arm is opened, the height of the device is adjusted according to the height of a worker, the control switch of the shearing fork arm is closed when the device reaches a proper height, a threaded sealing plug is opened to fill cleaning liquid into a fermentation barrel, a control switch of a motor is opened, an output end of the motor rotates to drive a rotating shaft to rotate, so that a stirring blade and a scraping plate rotate, the scraping plate fully cleans the inner wall of the fermentation barrel, a material taking door on a distillation box extracts a connecting hose, a fourth electromagnetic valve is opened to discharge waste water, the connecting hose is installed back after the device is cleaned for multiple times by clear water according to the method, and the material taking door, the threaded sealing plug and the fourth electromagnetic valve on the distillation box are closed;
secondly, stirring the fermentation materials, firstly, preparing the fermentation materials, opening a box cover of a distiller's yeast box to inject a certain amount of distiller's yeast liquid into the distiller's yeast box, changing the box cover, then rotating a threaded sealing plug to open a feed inlet of a fermentation barrel, putting the prepared materials into the fermentation barrel from the feed inlet of the fermentation barrel, screwing the threaded sealing plug after emptying is completed, switching on a power supply, opening a control switch of a motor and a second water pump and a second electromagnetic valve, pumping the distiller's yeast liquid in the distiller's yeast box into the fermentation barrel from a spray head through a second water pump through a second water pumping pipe, opening the box cover of the distiller's yeast box to inject a certain amount of water into the distiller's yeast box, pumping the distiller's yeast box into the fermentation barrel from the second water pump, and simultaneously rotating an output end of the motor to drive a rotating shaft to rotate, so that stirring blades and scraping plates are fully stirred, the fermentation materials are fully mixed with the distiller's yeast liquid, and full fermentation is facilitated;
thirdly, the fermentation is constant in temperature, signals are transmitted to the single chip microcomputer through a temperature sensor, and then the signals are converted to control a first water pump to pump out water in a water tank through a first water pumping pipe, the water is pumped into a heat preservation cavity through a first water injection pipe through the first water pump, after the water is filled, a control switch of a heating block is turned on to heat the water in the heat preservation cavity, and the dynamic balance of the temperature in the fermentation barrel is maintained;
fourthly, the device is decompressed, a large amount of gas can be generated in the fermentation process, when the pressure is overlarge, the pressure sensor transmits a signal to the single chip microcomputer, and then the third electromagnetic valve is controlled to be led out to the heat dissipation pressure reduction head through the pressure reduction pipe to perform pressure reduction work, so that external pollution can be prevented;
and fifthly, treating fermentation liquor, namely filtering the fermentation liquor generated by fermentation through a filter screen, allowing the fermentation liquor to enter a storage box, allowing the fermentation liquor to pass through a flow guide pipe and a flow guide three-way pipe, opening a fourth electromagnetic valve, introducing the fermentation liquor into a distillation box through a connecting hose, distilling to obtain the required white spirit, opening a material taking door on the distillation box, and taking out the distilled white spirit.
The invention has the beneficial effects that:
1. according to the invention, the supporting lifting mechanism is arranged, so that the height of the device can be adjusted according to the body of a worker, the effect of improving the applicable crowd of the device is achieved, and the problem that the existing device does not have the function of adjusting the height and can be used only by people matching the device is solved;
2. according to the invention, by arranging the stirring cleaning mechanism and the circulating heat-insulating mechanism, the device achieves the effects that the fermentation device can fully stir, the inner wall of the fermentation device is completely scraped and automatically cleaned, the dynamic balance of the fermentation temperature of the device can be kept, and the fermentation speed is improved, and the problems that the existing device needs a cleaning tool to clean, the device is damaged due to improper operation, and the device is not easy to use for a long time are solved;
3. by arranging the fermentation pressure relief mechanism and the distillation collection mechanism, the device achieves the effect of automatically performing pressure relief work and collecting and distilling fermentation liquor to automatically obtain the white spirit, solves the problem that the conventional device cannot perform automatic pressure relief and automatic distillation, simplifies the structure of the device and facilitates the use of the device during the fermentation of the white spirit.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a rear view cross-sectional structural schematic view of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is an enlarged schematic view of the structure at A in FIG. 2 according to the present invention;
FIG. 5 is an enlarged view of the structure at B in FIG. 2 according to the present invention;
FIG. 6 is an enlarged view of the structure of FIG. 2 at C;
fig. 7 is a schematic structural diagram of the control principle of the present invention.
In the figure: 1. a fermenter; 101. a threaded sealing plug; 102. a seal strip; 103. a heat preservation cavity; 2. a support disc; 3. supporting an upper base; 301. a telescopic cover; 4. a scissor arm; 5. supporting legs; 6. mounting a plate; 601. A threaded rod; 7. an electric motor; 8. a base; 9. a dust cover; 10. connecting sleeves; 11. a rotating shaft; 12. Stirring blades; 13. a connecting rod; 14. a squeegee; 15. a bearing; 16. a first water injection pipe; 17. a first water pump; 18. a first pumping pipe; 1801. a first solenoid valve; 19. a water tank; 20. a circulation pipe; 21. a heating block; 22. a second water injection pipe; 23. sealing sleeves; 24. a spray head; 25. a second water pump; 26. a second pumping pipe; 2601. a second solenoid valve; 27. a wine yeast box; 28. a pressure relief pipe; 2801. a third electromagnetic valve; 29. a single chip microcomputer; 2901. a temperature sensor; 2902. a pressure sensor; 30. a protective cover; 31. a single chip microcomputer base; 32. filtering with a screen; 33. a storage box; 34. a flow guide pipe; 35. a diversion three-way pipe; 36. a fourth solenoid valve; 37. a connecting hose; 38. a distillation box; 39. and a power supply connection box.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the embodiments described below are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Referring to fig. 1-7, a white spirit fermentation apparatus includes a supporting and lifting mechanism, a stirring and cleaning mechanism, a circulating and heat-preserving mechanism, a fermentation and pressure-releasing mechanism, and a distillation and collection mechanism.
Support elevating system and include fermenter 1, supporting disk 2, support go up base 3, cut fork arm 4, supporting legs 5 and mounting panel 6, open at the top of fermenter 1 has two water filling ports, open the bottom of fermenter 1 has two delivery ports, open the side of fermenter 1 has a delivery port, 1 fixed connection of fermenter is on 2 top faces of supporting disk, it has the recess to open on the supporting disk 2, base 3 is gone up in the bottom fixedly connected with of supporting disk 2, the bottom fixedly connected with telescopic cover 301 of base 3 in the support, the bottom fixed connection of telescopic cover 301 is on the top face of mounting panel 6, the bottom face fixedly connected with who supports base 3 cuts fork arm 4, the bottom fixed connection who cuts fork arm 4 is on supporting legs 5, 5 fixed connection of supporting legs are on the top face of mounting panel 6, be provided with heat preservation chamber 103 in the fermenter 1.
The clean mechanism of stirring includes motor 7, base 8, dust cover 9, adapter sleeve 10, pivot 11 and connecting rod 13, motor 7 fixed mounting is on the top face of base 8, the output of motor 7 runs through the top of base 8 and fermenter 1, 8 fixed connection of base is on the top face of fermenter 1, fixed mounting has dust cover 9 on the top face of fermenter 1, adapter sleeve 10 has been cup jointed in the output activity of motor 7, 10 embedded mountings of adapter sleeve are at the top of fermenter 1, the bottom activity of adapter sleeve 10 has cup jointed pivot 11, fixedly connected with stirring leaf 12 in the pivot 11, fixedly connected with connecting rod 13 on the stirring leaf 12, the one end fixedly connected with scraper blade 14 of connecting rod 13, scraper blade 14 overlap joint is on the inner wall of fermenter 1, the embedded bearing 15 that installs of bottom of fermenter 1, bearing 15 activity cup joints the bottom at pivot 11.
Circulation heat preservation mechanism includes first water injection pipe 16, first water pump 17, first drinking-water pipe 18, water tank 19 and heating piece 21, the one end activity of first water injection pipe 16 is cup jointed on a water filling port at 1 top of fermenter, the other end activity of first water injection pipe 16 is cup jointed on the output of first water pump 17, first water pump 17 fixed connection is on the top face of fermenter 1, first drinking-water pipe 18 has been cup jointed in the input activity of first water pump 17, first solenoid valve 1801 has been cup jointed in the activity on the first drinking-water pipe 18, the one end activity of first drinking-water pipe 18 is cup jointed on water tank 19, water tank 19 fixed connection is on the top face of fermenter 1, one side activity of water tank 19 has cup jointed circulating pipe 20, the one end activity of circulating pipe 20 is cup jointed on a delivery port of fermenter 1, heating piece 21 fixed connection is in the inside of heat preservation chamber 103, the input activity of heating piece 21 is cup jointed in the inside of power connection box 39, power connection box 39 fixed mounting is on the surface of fermenter 1.
Fermentation pressure relief mechanism includes second water injection pipe 22, second water pump 25, distiller's yeast case 27, singlechip 29, temperature sensor 2901 and pressure sensor 2902, second water injection pipe 22 activity cup joints on another water filling port of fermenter 1, embedded seal cover 23 of installing of another water filling port of fermenter 1, seal cover 23 activity cup joints on second water injection pipe 22, shower nozzle 24 has been cup jointed in the end activity of second water injection pipe 22, the other end activity of second water injection pipe 22 cup joints on the output of second water pump 25, second water pump 25 fixed connection is on the top face of fermenter 1, second water pump 25's input activity has cup jointed second drinking-water pipe 26, second solenoid valve 2601 has been cup jointed in the activity on second water pumping pipe 26, the one end activity of second water pumping pipe 26 cup joints on distiller's yeast case 27, distiller's yeast case 27 fixed connection is on the top face of fermenter 1, fermenter 1 inner wall runs through installs pressure release pipe 28, the top of pressure release pipe 28 is provided with the top of heat dissipation pressure head 28, the one end activity of second water pumping pipe 26 is cup jointed on distiller's yeast case 27 fixed connection is on the supporting disk base fixed connection 2902 top face of supporting disk 2, the supporting disk inner wall fixed connection is on the supporting disk inner wall of supporting disk 2, the supporting disk inner wall fixed connection is on the supporting disk top of the supporting disk 2, the supporting disk inner wall of the supporting disk fixed connection is equal top face of the supporting disk inner wall of the supporting disk 2, the supporting disk inner wall of the supporting disk is equal top end face of the supporting disk.
The distillation collecting mechanism comprises a filter screen 32, a storage box 33, a guide pipe 34, a guide three-way pipe 35, a connecting hose 37 and a distillation box 38, the filter screen 32 is embedded in a water outlet at the bottom of the fermentation barrel 1, the storage box 33 is lapped at the bottom of the filter screen 32, the storage box 33 is arranged in a groove of the support plate 2, the guide pipe 34 is movably sleeved at the bottom of the storage box 33, the tail end of the guide pipe 34 is movably sleeved at the input end of the guide three-way pipe 35, the connecting hose 37 is movably sleeved at the output end of the guide three-way pipe 35, the fourth electromagnetic valve 36 is movably sleeved at the connecting hose 37, the tail end of the connecting hose 37 is movably sleeved on the distillation box 38, and the distillation box 38 is fixedly connected to the top end face of the mounting plate 6.
Specifically, four thread grooves are symmetrically formed in the mounting plate 6, and a threaded rod 601 is connected to the thread grooves of the mounting plate 6 in a threaded manner.
Specifically, a discharging hole is formed in the top end of the fermentation barrel 1, threads are arranged on the discharging hole of the fermentation barrel 1, the discharging hole of the fermentation barrel 1 is connected with a threaded sealing plug 101 through the threads, and a sealing strip 102 is attached to the threaded sealing plug 101.
Specifically, the number of the scissor arms 4 is three, and the three scissor arms 4 are installed on the installation plate 6 in a regular triangle shape.
Specifically, the motor 7 is a stepping motor, and the motor 7 is arranged inside the dust cover 9.
Specifically, the fermentation vat 1 is a double-layer fermentation vat, a heat preservation cavity 103 is formed in a gap between double layers of the fermentation vat 1, and a plurality of heating blocks 21 are installed in the heat preservation cavity 103.
Specifically, the number of the scrapers 14 is two, the scrapers 14 are plastic steel scrapers, and the two scrapers 14 are L-shaped scrapers and symmetrically mounted on the connecting rod 13.
Specifically, the single chip microcomputer 29 is electrically connected to the motor 7, the first water pump 17, the first electromagnetic valve 1801, the second electromagnetic valve 2601, the second water pump 25, the third electromagnetic valve 2801, and the fourth electromagnetic valve 36.
Specifically, the distillation box 38 is a high-temperature resistant cylindrical distillation box, and an access door is arranged on the distillation box 38.
A processing method of a white spirit fermentation device comprises the following steps:
firstly, mounting and cleaning the device, mounting a mounting plate 6 at a specified position through the matching between a threaded rod 601 and a threaded groove of the mounting plate 6, then opening a control switch of a scissor arm 4, adjusting the height of the device according to the height of a worker, closing the control switch of the scissor arm 4 when the proper height is reached, opening a threaded sealing plug 101 to fill the fermentation barrel 1 with cleaning solution, opening the control switch of a motor 7, rotating an output end of the motor 7 to drive a rotating shaft 11 to rotate, so that a stirring blade 12 and a scraping blade 14 rotate, fully cleaning the inner wall of the fermentation barrel 1 by the scraping blade 14, drawing out a connecting hose 37 by a material taking door on a distillation box 38, opening a fourth electromagnetic valve 36 to discharge waste water, cleaning the connecting hose 37 for a plurality of times by using clear water according to the method, and then putting back the connecting hose 37, and closing the material taking door, the threaded sealing plug 101 and the fourth electromagnetic valve 36 on the distillation box 38;
secondly, stirring the fermentation materials, firstly, preparing the fermentation materials, opening a box cover of the distiller's yeast box 27 to inject a certain amount of distiller's yeast liquid into the distiller's yeast box 27, changing the box cover, then rotating the threaded sealing plug 101 to open a feed inlet of the fermentation barrel 1, putting the prepared materials into the fermentation barrel 1 from the feed inlet of the fermentation barrel 1, screwing the threaded sealing plug 101 after discharging, switching on a power supply, opening the motor 7, a control switch of the second water pump 25 and the second electromagnetic valve 2601, pumping the distiller's yeast liquid in the distiller's yeast box 27 into the fermentation barrel 1 through the second water pump 26 by the spray head 24 through the second water pump 25, then opening the box cover of the distiller's yeast box 27 to inject a certain amount of water into the distiller's yeast box 27, pumping the distiller's yeast box 1 into the second water pump 25, and simultaneously rotating the output end of the motor 7 so as to drive the rotating shaft 11 to rotate, thus leading the stirring blades 12 and the scraper 14 to carry out sufficient stirring work, leading the fermentation materials to be fully mixed with the distiller's yeast liquid, and being beneficial to fully carry out fermentation;
thirdly, the temperature of the fermentation is constant, signals are transmitted to the single chip microcomputer 29 through the temperature sensor 2901, and then the signals are converted to control the first water pump 17 to pump out water in the water tank 19 through the first water pumping pipe 18 and then pumped into the heat preservation cavity 103 through the first water injection pipe 16 through the first water pump 17, after the water is filled, a control switch of the heating block 21 is turned on to heat the water in the heat preservation cavity 103, and dynamic balance is maintained on the temperature in the fermentation barrel 1;
fourthly, the device is decompressed, a large amount of gas is generated in the fermentation process, when the pressure is too high, the pressure sensor 2902 transmits a signal to the single chip microcomputer 29, and then the third electromagnetic valve 2801 is controlled to be led out to a heat dissipation pressure reduction head through a pressure relief pipe 28 to perform pressure relief work, so that external pollution can be prevented;
and fifthly, treating fermentation liquor, namely filtering the fermentation liquor generated by fermentation through a filter screen 32, allowing the fermentation liquor to enter a storage box 33, allowing the fermentation liquor to pass through a guide pipe 34 and a guide three-way pipe 35, opening a fourth electromagnetic valve 36, introducing the fermentation liquor into a distillation box 38 through a connecting hose 37, distilling to obtain the required white spirit, opening a material taking door on the distillation box 38, and taking out the distilled white spirit.
The electric elements appearing in the present document are all externally connected to a power supply and a control switch when in use, and the related circuits, electronic elements and control modules are all the prior art, and can be completely realized by those skilled in the art, needless to say, the protection content of the present invention also does not relate to the improvement of software and methods.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. The utility model provides a white spirit fermenting installation which characterized in that: comprises a supporting lifting mechanism, a stirring cleaning mechanism, a circulating heat preservation mechanism, a fermentation pressure relief mechanism and a distillation collecting mechanism;
the supporting and lifting mechanism comprises a fermentation barrel (1), a supporting plate (2), a supporting upper base (3), a shearing fork arm (4), supporting legs (5) and a mounting plate (6), wherein two water filling ports are formed in the top of the fermentation barrel (1), two water outlets are formed in the bottom of the fermentation barrel (1), one water outlet is formed in the side surface of the fermentation barrel (1), the fermentation barrel (1) is fixedly connected to the top end surface of the supporting plate (2), a groove is formed in the supporting plate (2), the bottom end of the supporting plate (2) is fixedly connected with the supporting upper base (3), the bottom end of the supporting upper base (3) is fixedly connected with a telescopic cover (301), the bottom end of the telescopic cover (301) is fixedly connected to the top end surface of the mounting plate (6), the bottom end surface of the supporting upper base (3) is fixedly connected with the shearing fork arm (4), the bottom end of the shearing fork arm (4) is fixedly connected to the supporting legs (5), the mounting plate (5) is fixedly connected to the top end surface of the mounting plate (6), and a heat preservation cavity (103) is formed in the fermentation barrel (1);
the stirring and cleaning mechanism comprises a motor (7), a base (8), a dust cover (9), a connecting sleeve (10), a rotating shaft (11) and a connecting rod (13), wherein the motor (7) is fixedly installed on the top end face of the base (8), the output end of the motor (7) penetrates through the tops of the base (8) and the fermentation barrel (1), the base (8) is fixedly connected onto the top end face of the fermentation barrel (1), the dust cover (9) is fixedly installed on the top end face of the fermentation barrel (1), the connecting sleeve (10) is movably sleeved on the output end of the motor (7), the connecting sleeve (10) is embedded and installed at the top of the fermentation barrel (1), the rotating shaft (11) is movably sleeved at the bottom end of the connecting sleeve (10), a stirring blade (12) is fixedly connected onto the rotating shaft (11), the connecting rod (13) is fixedly connected onto the stirring blade (12), a scraper (14) is fixedly connected onto one end of the connecting rod (13), the scraper (14) is lapped on the inner wall of the fermentation barrel (1), a bearing (15) is movably sleeved at the bottom end of the rotating shaft (11);
the circulating heat preservation mechanism comprises a first water injection pipe (16), a first water pump (17), a first water pumping pipe (18), a water tank (19) and a heating block (21), wherein one end of the first water injection pipe (16) is movably sleeved on a water injection port at the top of the fermentation barrel (1), the other end of the first water injection pipe (16) is movably sleeved on an output end of the first water pump (17), the first water pump (17) is fixedly connected to the top end face of the fermentation barrel (1), the input end of the first water pump (17) is movably sleeved with the first water pumping pipe (18), the first water pumping pipe (18) is movably sleeved with a first electromagnetic valve (1801), one end of the first water pumping pipe (18) is movably sleeved on the water tank (19), the water tank (19) is fixedly connected to the top end face of the fermentation barrel (1), one side of the water tank (19) is movably sleeved with a circulating pipe (20), one end of the circulating pipe (20) is movably sleeved on a water outlet of the fermentation barrel (1), the heating block (21) is fixedly connected to the outer surface of the heating box (39), and the inner surface of the fermentation barrel (39) is connected to the fermentation box (39);
the fermentation pressure relief mechanism comprises a second water injection pipe (22), a second water pump (25), a distiller's yeast box (27), a single chip microcomputer (29), a temperature sensor (2901) and a pressure sensor (2902), wherein the second water injection pipe (22) is movably sleeved on another water injection port of the fermentation barrel (1), a sealing sleeve (23) is embedded in another water injection port of the fermentation barrel (1), the sealing sleeve (23) is movably sleeved on the second water injection pipe (22), a spray head (24) is movably sleeved at the tail end of the second water injection pipe (22), the other end of the second water injection pipe (22) is movably sleeved on the output end of the second water pump (25), the second water pump (25) is fixedly connected to the top end face of the fermentation barrel (1), a second water pumping pipe (26) is movably sleeved at the input end of the second water pump (25), a second electromagnetic valve (2601) is movably sleeved on the second water pumping pipe (26), one end of the second water pumping pipe (26) is movably sleeved on the top end face of the fermentation barrel (27), the distiller's yeast box (27) is connected to the top end face of the fermentation barrel (1), a heat relief pipe (29) is fixedly installed on the inner wall of the fermentation barrel (29), and a pressure relief head (31) is installed on the inner wall of the fermentation barrel (28) fixedly installed on the fermentation barrel (29), and a heat relief machine is embedded pressure relief base (28), the single chip microcomputer base (31) is fixedly connected to the top end face of the supporting plate (2), the top end face of the supporting plate (2) is fixedly provided with the protective cover (30), and the temperature sensor (2901) and the pressure sensor (2902) are fixedly connected to the inner wall of the top end of the fermentation barrel (1);
distillation collection mechanism includes filter screen (32), receiver (33), honeycomb duct (34), water conservancy diversion three-way pipe (35), coupling hose (37) and distillation case (38), filter screen (32) are embedded to be installed in the water outlet of fermenter (1) bottom, the bottom overlap joint of filter screen (32) has receiver (33), receiver (33) set up in the recess of supporting disk (2), honeycomb duct (34) have been cup jointed in the bottom activity of receiver (33), the terminal activity of honeycomb duct (34) is cup jointed at the input of water conservancy diversion three-way pipe (35), coupling hose (37) have been cup jointed in the output activity of water conservancy diversion three-way pipe (35), coupling hose (37) activity has been cup jointed fourth solenoid valve (36), the terminal activity of coupling hose (37) is cup jointed on distillation case (38), distillation case (38) fixed connection is on the top terminal surface of mounting panel (6).
2. A white spirit fermentation device according to claim 1, characterized in that: four thread grooves are symmetrically formed in the mounting plate (6), and threaded rods (601) are connected to the thread grooves of the mounting plate (6) in an internal thread mode.
3. A white spirit fermentation device according to claim 1, characterized in that: the fermentation barrel is characterized in that a discharging hole is formed in the top end of the fermentation barrel (1), threads are arranged on the discharging hole of the fermentation barrel (1), the discharging hole of the fermentation barrel (1) is connected with a threaded sealing plug (101) through threads, and a sealing strip (102) is attached to the threaded sealing plug (101).
4. A white spirit fermentation device according to claim 1, characterized in that: the number of the scissor arms (4) is three, and the three scissor arms (4) are installed on the installation plate (6) in a regular triangle shape.
5. A white spirit fermentation device according to claim 1, characterized in that: the motor (7) is a stepping motor, and the motor (7) is arranged in the dust cover (9).
6. A white spirit fermentation device according to claim 1, characterized in that: the fermentation vat (1) is double-deck fermentation vat, the clearance between fermentation vat (1) double-deck forms heat preservation chamber (103), install a plurality of heating blocks (21) in heat preservation chamber (103).
7. A white spirit fermentation device according to claim 1, characterized in that: the number of the scrapers (14) is two, the scrapers (14) are plastic steel scrapers, and the two scrapers (14) are L-shaped scrapers and symmetrically arranged on the connecting rod (13).
8. A white spirit fermentation device according to claim 1, characterized in that: the single chip microcomputer (29) is electrically connected with the motor (7), the first water pump (17), the first electromagnetic valve (1801), the second electromagnetic valve (2601), the second water pump (25), the third electromagnetic valve (2801) and the fourth electromagnetic valve (36).
9. A white spirit fermentation device according to claim 1, characterized in that: the distillation box (38) is a high-temperature-resistant cylindrical distillation box, and a material taking door is arranged on the distillation box (38).
10. A method of processing a wine fermentation apparatus according to any one of claims 1 to 9, wherein the method comprises: the processing method comprises the following steps:
firstly, mounting and cleaning the device, mounting the mounting plate (6) at a specified position through the matching between a threaded rod (601) and a threaded groove of the mounting plate (6), then opening a control switch of a scissor arm (4), adjusting the height of the device according to the height of a worker, closing the control switch of the scissor arm (4) when reaching a proper height, opening a threaded sealing plug (101) to fill cleaning liquid in the fermentation barrel (1), opening the control switch of a motor (7), rotating the output end of the motor (7) to drive a rotating shaft (11) to rotate, so that a stirring blade (12) and a scraping blade (14) rotate, fully cleaning the inner wall of the fermentation barrel (1) by the scraping blade (14), drawing out a connecting hose (37) by a material taking door on a distillation box (38), opening a fourth electromagnetic valve (36), discharging waste water, cleaning for a plurality of times by using clear water according to the method, putting back the connecting hose (37), closing the material taking door, the threaded sealing plug (101) and the fourth electromagnetic valve (36) on the distillation box (38);
secondly, stirring fermentation materials, firstly, preparing the fermentation materials, opening a box cover of a koji box (27), injecting a certain amount of koji liquid into the koji box (27), changing the box cover, then rotating a threaded sealing plug (101) to open a feed inlet of a fermentation barrel (1), putting the prepared materials into the fermentation barrel (1) from the feed inlet of the fermentation barrel (1), screwing the threaded sealing plug (101) after discharging, switching on a power supply, opening a control switch of a motor (7) and a second water pump (25) and a second electromagnetic valve (2601), pumping the koji liquid in the koji box (27) into the fermentation barrel (1) through a second water pumping pipe (26) by a spray head (24) through the second water pump (25), opening the box cover of the koji box (27), injecting a certain amount of water into the koji box (27), pumping into the fermentation barrel (1) by the second water pump (25), rotating an output end of the motor (7) to drive a rotating shaft (11) to rotate, so that a stirring blade (12) and a scraper (14) are fully stirred to be beneficial to fully mix the fermentation materials;
thirdly, the fermentation is constant in temperature, signals are transmitted to a single chip microcomputer (29) through a temperature sensor (2901), and then the signals are converted to control a first water pump (17) to pump out water in a water tank (19) through a first water pumping pipe (18), the water is pumped into a heat preservation cavity (103) through a first water injection pipe (16) through the first water pump (17), a control switch of a heating block (21) is turned on after the water is filled, the water in the heat preservation cavity (103) is heated, and the dynamic balance of the temperature in the fermentation barrel (1) is maintained;
fourthly, the device is decompressed, a large amount of gas can be generated in the fermentation process, when the pressure is too high, the pressure sensor (2902) transmits signals to the single chip microcomputer (29), and then the third electromagnetic valve (2801) is controlled to be led out to a heat dissipation pressure reduction head through a pressure relief pipe (28) to perform pressure relief work, so that external pollution can be prevented;
and fifthly, treating the fermentation liquor, namely filtering the fermentation liquor generated by fermentation through a filter screen (32), allowing the fermentation liquor to enter a storage box (33) and pass through a guide pipe (34) and a guide three-way pipe (35), opening a fourth electromagnetic valve (36), introducing the fermentation liquor into a distillation box (38) through a connecting hose (37), distilling to obtain the required white spirit, and opening a material taking door on the distillation box (38) to take out the distilled white spirit.
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CN116530571A (en) * | 2023-06-10 | 2023-08-04 | 山东旺迪食品有限公司 | Lactic acid bacteria fermenting installation of lactic acid bacteria beverage production |
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CN113999744A (en) * | 2021-12-09 | 2022-02-01 | 贵州省生物研究所 | Efficient fruit wine fermentation device and fermentation process thereof |
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CN214361405U (en) * | 2020-12-29 | 2021-10-08 | 大同同星抗生素有限责任公司 | Fermentation cylinder is used in oxytetracycline production |
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