CN218229584U - Automatic system for bead setting bottle - Google Patents

Abstract

The utility model provides a bead freezing bottle automatic system, which comprises a transmission line, a plurality of bottle blowing machines, a detection device and a packaging device, wherein the transmission line is provided with a production section, a detection section and a packaging section in sequence along the transmission direction; each bottle blowing machine is arranged at the production section and feeds the produced bead bottles to the production section; the detection equipment is arranged at the detection section; the packaging equipment sets up in the packing section. A conveying line, a bottle blowing machine, detection equipment and packaging equipment are integrated in the automatic system for the frozen bead bottles, so that automatic operation of conveying, production, detection and packaging is realized, manual participation is reduced, and labor intensity is reduced. In addition, set up a plurality of bottle blowing machine at the production section of transmission line for a plurality of bottle blowing machines of condensation pearl bottle automation system integration improve production efficiency, and single equipment person can watch a plurality of bottle blowing machines simultaneously, has greatly reduced the human cost.

Description

Automatic system for bead setting bottle

Technical Field

The utility model relates to an automated production equipment technical field especially relates to a condensation bead bottle automation system.

Background

In a production and processing enterprise, most of the production equipment is used for mechanical production, and a single equipment worker only needs to watch the single equipment. Some enterprises, such as plastic bottle and glass bottle manufacturing enterprises, in order to save the labor cost, also let the equipment staff be responsible for the work such as visual inspection, vanning, clearance mouth of a river simultaneously.

In the processing equipment in the prior art, a single equipment worker is responsible for a single equipment, so that higher labor cost still exists, and in addition, the equipment has more original responsible matters and high labor intensity.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects of the prior art, one of the purposes of the utility model is to provide an automatic system for a bead bottle, which solves the technical problems of high labor intensity and labor cost of the production equipment for the bead bottle in the prior art.

The utility model discloses an one of the purpose adopts following technical scheme to realize:

an automated bead bottle system, comprising:

the conveying line is sequentially provided with a production section, a detection section and a packaging section along the conveying direction;

the bottle blowing machines are arranged in the production section and used for discharging produced coagulated bead bottles to the production section;

the detection equipment is arranged on the detection section;

a packaging apparatus disposed in the packaging section.

Optionally, the conveyor line is a flexible chain link conveyor line.

Optionally, the flexible chain plate conveying line comprises a plurality of flexible conveying sections, each flexible conveying section comprises an inclined conveying section which is conveyed obliquely downwards, and the lower end of each inclined conveying section is provided with an upper guardrail used for preventing toppling.

Optionally, the upper guardrail comprises a supporting rod and an upper baffle, the supporting rod is arranged on the side edge of the lower end of the inclined conveying section, and the upper baffle is arranged on the supporting rod and located above the inclined conveying section and used for preventing the pour of the bead bottles.

Optionally, a blanking mechanism for blanking the conveying line is arranged on the bottle blowing machine.

Optionally, the blanking mechanism includes a transverse moving mechanism, a vertical moving mechanism and a grabbing mechanism, the transverse moving mechanism is arranged on the housing of the bottle blowing machine, the transverse moving mechanism is provided with a transverse sliding part capable of moving along the transverse direction, the vertical moving mechanism is arranged on the transverse sliding part, the vertical moving mechanism is provided with a lifting part, and the grabbing mechanism is arranged on the known lifting part.

Optionally, bead-congealing bottle forming assemblies are respectively arranged on two sides of the bottle blowing machine, two groups of blanking mechanisms are respectively arranged on the bottle blowing machine and are respectively arranged on two sides of the bottle blowing machine, and the two blanking mechanisms and the two groups of bead-congealing bottle forming assemblies are arranged in a one-to-one correspondence manner.

Optionally, the detection device comprises a weight detection device, an air tightness detection device and a visual detection device.

Optionally, the visual inspection device comprises:

the transfer platform is arranged between the upstream equipment and the downstream equipment;

a transfer assembly disposed on the transfer table, the transfer assembly having a front end for connection with upstream equipment and a rear end for connection with downstream equipment;

the visual detection assembly is arranged on the transfer table and used for detecting the products conveyed on the conveying assembly;

and the rejecting mechanism is arranged at the rear end of the conveying assembly and is used for rejecting unqualified products detected by the visual detection assembly.

Optionally, the automated system for a beaded bottle further comprises a labeling device disposed in the packaging section and downstream of the packaging device.

Compared with the prior art, the beneficial effects of the utility model reside in that:

the utility model discloses in, integrated transmission line, bottle blowing machine, check out test set and equipment for packing in the pearl bottle automation system to realize reducing artifical the participation from conveying, production, detection and packing automation mechanized operations, reduce intensity of labour. In addition, set up a plurality of bottle blowing machine at the production section of transmission line for a plurality of bottle blowing machines of condensation pearl bottle automation system integration improve production efficiency, and single equipment person can watch a plurality of bottle blowing machines simultaneously, has greatly reduced the human cost.

Drawings

FIG. 1 is a schematic perspective view of an automated system for bead bottles of the present invention;

FIG. 2 is a schematic perspective view of a bottle blowing machine in the automated system for a bead filler of the present invention;

FIG. 3 is an exploded view of the blanking mechanism of the automated system for bead bottles of the present invention;

FIG. 4 is an enlarged view of a partial region A in FIG. 1

FIG. 5 is a schematic perspective view of the visual inspection device of the automated system for a bead bottle of the present invention;

fig. 6 is a schematic perspective view of the visual inspection assembly of the automated system for a bead bottle of the present invention.

In the figure:

1. a conveyor line; 11. side guardrails; 12. an upper guardrail;

2. a bottle blowing machine; 21. a blanking mechanism; 211. a lateral movement mechanism; 2111. a transverse slide; 212. a vertical moving mechanism; 2121. a lifting member; 213. a grabbing mechanism;

3. a visual inspection device; 31. a transfer table; 32. a transfer assembly; 33. a visual inspection assembly; 331. a support; 332. a lens mount; 333. detecting a lens; 334. a clamping jaw; 34. a rejection mechanism; 341. a mounting member; 342. a high pressure nozzle;

4. a weight detection device;

5. an air tightness detection device;

6. a packaging device;

7. labeling equipment.

Detailed Description

The present invention will be further described with reference to fig. 1 to 6 and the detailed description thereof, and it should be noted that the embodiments described below or various technical features can be arbitrarily combined to form a new embodiment without conflict.

The embodiment of the utility model provides an automatic processing system for glass bottle, plastic bottle production specifically can be the automatic system of pearl congealing bottle, as shown in fig. 1, pearl congealing bottle automatic system includes transmission line 1, a plurality of bottle blowing machine 2, check out test set and equipment for packing 6. The conveying line 1 is provided with a production section, a detection section and a packaging section in sequence along the conveying direction. Each bottle blowing machine 2 is arranged at the production section and feeds the produced bead bottles to the production section. The detection equipment is arranged in the detection section and used for automatically detecting the bead bottles. The packaging equipment 6 is arranged at the packaging section and used for automatically packaging the bead bottles. In the embodiment, the conveying line 1, the bottle blowing machine 2, the detection equipment and the packaging equipment 6 are integrated in the automatic system for the bead bottles, so that automatic operation of conveying, production, detection and packaging is realized, manual participation is reduced, and labor intensity is reduced. In addition, set up a plurality of bottle blowing machine 2 at the production section of transmission line 1 for the integrated a plurality of bottle blowing machines 2 of the automatic system of pearl gel bottle of this embodiment improves production efficiency, and single equipment person can watch a plurality of bottle blowing machines 2 simultaneously, has greatly reduced the human cost.

In some embodiments, the conveyor line 1 is a flexible link-plate conveyor line. In this embodiment, flexible link joint transfer chain overall arrangement is convenient, can realize level, slope, turn transportation simultaneously on a line body.

Particularly, the chain plate can be a polyformaldehyde resin chain plate which has the characteristics of flatness, smoothness, small friction force, transition stability among different conveying sections and the like.

Further, as shown in fig. 4, side guards 11 are installed on both sides of the transmission line 1, and the side guards 11 include adjustable side brackets and side guards, and are compatible with plastic bottles of various sizes by adjusting the distance between the two side guards of the side brackets.

Particularly, adjustable collateral branch frame includes connecting piece, montant and horizontal pole, and the connecting piece is fixed in the side of transmission line 1, and the montant sets up on the connecting piece, is equipped with the mounting hole on the montant, and the mounting hole is worn to locate by the horizontal pole, and the side shield is fixed in on the horizontal pole. The distance between the side baffles can be adjusted by adjusting the length of the cross rod penetrating through the mounting hole.

Specifically, the flexible chain plate conveying line comprises a plurality of flexible conveying sections, wherein the flexible conveying sections comprise inclined conveying sections which are conveyed obliquely downwards, and as shown in fig. 4, the lower ends of the inclined conveying sections are provided with upper guardrails 12 for preventing inclination. The downward conveying of section is carried in the slope and is glued the pearl bottle, when accepting the pearl bottle be the flexible conveying section of horizontal transfer or conveying upwards, lead to the pearl bottle to produce easily and lean forward or even empty, in this embodiment, go up guardrail 12 and be located the top of pearl bottle, prevent that the pearl bottle from empting, ensure the stable conveying of flexible conveying section.

To aforementioned upper guardrail 12, specifically, upper guardrail 12 includes bracing piece and last baffle, and the bracing piece sets up in the side of the lower extreme of slope transport section, and the baffle sets up on the bracing piece and is located slope transport section top and is used for preventing that the pearl bottle from empting.

In some embodiments, as shown in fig. 2, a blanking mechanism 21 for blanking the conveying line 1 is arranged on the bottle blowing machine 2, and the bottle blowing machine 2 conveys the bead bottles to the conveying line 1 through the blanking mechanism 21, so that the bead bottles produced on the bottle blowing machine 2 can be blanked automatically.

Further, as shown in fig. 2 and fig. 3, the blanking mechanism 21 includes a transverse moving mechanism 211, a vertical moving mechanism 212, and a grabbing mechanism 213, the transverse moving mechanism 211 is disposed on the housing of the bottle blowing machine 2, a transverse sliding member 2111 capable of moving transversely is disposed on the transverse moving mechanism 211, the vertical moving mechanism 212 is disposed on the transverse sliding member 2111, a lifting member 2121 is disposed on the vertical moving mechanism 212, and the grabbing mechanism 213 is disposed on the known lifting member 2121. In the transverse moving mechanism 211, the transverse slider moves transversely, so that the transverse slider drives the vertical moving mechanism 212 to move transversely. In the vertical moving mechanism 212, the lifting member 2121 can perform a lifting motion, and the lifting member 2121 drives the grabbing mechanism 213 to perform a lifting motion. Therefore, the transverse moving mechanism 211 is matched with the vertical moving mechanism 212 to drive the grabbing mechanism 213 to do transverse movement and vertical movement, and the grabbing mechanism 213 can grab the bead bottles to load and unload from the bottle blowing machine 2.

Specifically, the grasping mechanism 213 is a pneumatic finger.

In some embodiments, as shown in fig. 2, two sides of the bottle blowing machine 2 are respectively provided with a bead freezing bottle forming assembly, two sets of blanking mechanisms 21 are respectively arranged on two sides of the bottle blowing machine 2 on the bottle blowing machine 2, and the two blanking mechanisms 21 and the two sets of bead freezing bottle forming assemblies are arranged in one-to-one correspondence. In the embodiment, the bottle blowing machine 2 is provided with two sets of bead-condensing bottle forming assemblies, so that the production efficiency of the bottle blowing machine 2 is improved.

As for the aforementioned detection device, specifically, as shown in fig. 1, the detection device includes a weight detection device 4, an airtightness detection device 5, and a visual detection device 3.

With the aforementioned visual inspection apparatus 3, specifically, as shown in fig. 5, the visual inspection apparatus 3 includes a relay table 31, a conveyance assembly 32, a visual inspection assembly 33, and a reject mechanism 34. The relay station 31 is provided between the upstream apparatus and the downstream apparatus, and is a basic support structure of the visual inspection apparatus 3. The transfer assembly 32 is disposed on the transfer table 31, and the transfer assembly 32 has a front end and a rear end, and the front end is connected to the upstream device for receiving the beads bottles transferred by the upstream device. The rear end is connected to downstream equipment for delivery of the bead bottle to the downstream equipment. The visual inspection unit 33 is disposed on the transfer table 31 and is used for inspecting the bead bottles conveyed by the conveying unit 32. The rejecting mechanism 34 is disposed at the rear end of the conveying assembly 32 and is used for rejecting the bead bottles detected by the visual inspection assembly 33 to be unqualified.

In this embodiment, the transfer assembly 32 is carried by the transfer table 31, and the bead bottles of the upstream apparatus are received by the transfer assembly 32 and transferred to the downstream apparatus. The visual inspection assembly 33 automatically detects and judges the bead bottles conveyed by the conveying assembly 32, the rejecting mechanism 34 rejects unqualified products, rejects bead bottles with deviation in size and shape, dirty appearance, black spots and scratches and mixes the bead bottles into qualified bead bottles, so that the bead bottles conveyed to downstream equipment are qualified bead bottles, the quality of the bead bottles is improved, automatic operation can be performed, and the labor intensity of equipment personnel is reduced.

The removing mechanism 34 may be a push rod disposed on the transfer platform 31, the push rod is located at or near the rear end of the conveying assembly 32, the push rod can perform a telescopic motion, and the push rod can extend and retract above the conveying assembly 32, so that the bead bottles can be pushed by the push rod to fall off the conveying assembly 32.

In some embodiments, as shown in fig. 5, the rejecting mechanism 34 includes a mounting member 341 and a high-pressure nozzle 342, the mounting member 341 is disposed on the transferring platform 31, specifically, at or near the rear end of the transferring assembly 32, the high-pressure nozzle 342 is disposed on the mounting member 341, the high-pressure nozzle 342 is connected to a high-pressure air source, and a jet port of the high-pressure nozzle 342 faces the transferring assembly 32. The mounting member 341 is a fixed structure of the high pressure nozzle 342, and the ejection port of the high pressure nozzle 342 faces the transfer assembly 32. When a defective bead bottle is detected by the vision inspection assembly 33, the high pressure nozzle 342 emits a high velocity air stream that pushes the bead bottle off the conveyor assembly 32. When the gel bead bottle is a plastic bottle, the gel bead bottle is a light product, the required removing power is small, the removing mechanism 4 pushes the gel bead bottle down in an air flow mode, the air source is simple, the removing mechanism 4 is simple in structure, and the equipment cost is reduced.

When the pearl gel bottle is the glass bottle to the pearl gel bottle is pushed away to the form of air current, can avoid the direct impact of material object to the pearl gel bottle, avoids or reduces the pearl gel bottle breakage, avoids glass piece adhesion transport assembly 32, can keep transport assembly 32's cleanness and safety.

Further, the rejection mechanism 34 also includes a controller and control valves. The control valve is disposed on the high-pressure nozzle 342 for controlling the high-pressure nozzle 342 to inject air. The controller is in electrical signal connection with the visual detection assembly 33 and used for receiving a detection signal sent by the visual detection assembly 33, judging whether the bead bottle is qualified or not according to the detection signal by the controller, and controlling the control valve to open the valve when the bead bottle is judged to be unqualified by the controller and the control valve in electrical signal connection. In this embodiment, the controller and the control valve are provided to accurately control the air injection time of the high-pressure nozzle 342, so that the high-pressure nozzle 342 can accurately inject the bead bottle.

In some embodiments, as shown in fig. 6, the visual inspection assembly 33 includes a holder 331, a lens mount 332, and an inspection lens 333, the holder 331 is disposed on the relay holder 31, and the inspection lens 333 is disposed on the holder 331.

Specifically, the support 331 includes an adjustment seat, a vertical rod, a cross rod, a first locking member, and a second locking member. The vertical rod is arranged on the transfer platform 31. The adjusting seat is provided with a vertical hole, the adjusting seat can be lifted through the vertical hole and can be rotatably sleeved on the vertical rod, the adjusting seat is provided with a transverse hole, and the adjusting seat can be slidably sleeved on the transverse rod through the transverse hole. Of course, the cross bar can be considered to be slidably and rotatably arranged in the cross hole.

First retaining member is connected with the regulation seat, and first retaining member butt montant is used for locking the montant. The second retaining member is connected with the adjusting seat, and the second retaining member is abutted to the cross rod and used for locking the cross rod.

The lens mount 332 is disposed on the crossbar.

In this embodiment, adjust the seat and rotate the regulation seat with the removal, change the position and the angle of adjusting the seat at the montant to realize vertical regulation. The position and the angle of the cross rod on the adjusting seat are changed by moving the cross rod or rotating the cross rod, so that transverse adjustment is realized, a user can adjust the position and the orientation of the detection lens 333 according to detection requirements, and the adaptability of the detection lens 333 to different working environments and detection environments is improved.

With regard to the aforementioned first locking member, in particular, the first locking member includes a first locking screw and a first turning bar provided on the first locking screw. So, can utilize first rotatory bull stick rotatory first locking screw to manual unblock or the locking of adjusting the seat need not use tools, has higher regulation convenience.

As for the aforementioned second locking member, specifically, the second locking member includes a second locking screw and a second turning lever provided on the second locking screw. So, can utilize the second to twist the rotatory second locking screw of bull stick to manual with horizontal pole unblock or locking, need not use the instrument, have higher regulation convenience.

Further, as shown in fig. 6, a clamping jaw 334 is provided on the lens mount 332, and the detection lens 333 is provided on the clamping jaw 334.

Specifically, the clamping jaw 334 includes a mounting plate fixed to the lens mount 332, a fixed jaw fixed to one end of the mounting plate, a movable jaw slidably disposed at the other end of the mounting plate, and a third locking member disposed on the movable jaw for locking the movable jaw to the mounting plate. The inspection lens 333 is clamped by the movable claws and the fixed claws, and the movable claws are locked by the third lock members, thereby firmly mounting the inspection lens 333.

As for the aforementioned third locking member, specifically, the third locking member includes a third locking screw and a third turning lever provided on the third locking screw. So, can utilize the third to twist the rotatory third locking screw of bull stick to manual with the digging jaw lock or lock, need not the use of tool, have higher regulation convenience.

In some embodiments, as shown in fig. 5, the vision inspection apparatus 3 is provided with four sets of vision inspection assemblies 33, and the four sets of vision inspection assemblies 33 are respectively disposed on two sides of the conveying assembly 32. In this embodiment, add visual detection subassembly 33 to the increase is to the detection visual angle of pearl congealing bottle, increases the detection range of pearl congealing bottle, reduces the size and the deviation probability of pearl congealing bottle, improves the quality of pearl congealing bottle.

In some embodiments, as shown in fig. 1, the automated system for a beaded bottle further comprises a labeling device 7, the labeling device 7 being disposed at the packaging section downstream of the packaging device 6.

The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention cannot be limited thereby, and any insubstantial changes made by those skilled in the art based on the present invention are all within the protection scope of the present invention.

Claims (10)

1. An automated bead bottle system, comprising:

the conveying line is sequentially provided with a production section, a detection section and a packaging section along the conveying direction;

the bottle blowing machines are arranged in the production section and used for discharging the produced bead bottles to the production section;

the detection equipment is arranged on the detection section;

a packaging apparatus disposed in the packaging section.

2. The automated system for bead bottles of claim 1, wherein the conveyor line is a flexible chain scraper conveyor line.

3. The automated system for conveying beads bottles of claim 2, wherein the flexible chain scraper conveyor line comprises a plurality of flexible conveying sections, the flexible conveying sections comprise inclined conveying sections which are conveyed obliquely downwards, and the lower ends of the inclined conveying sections are provided with upper guardrails for preventing toppling.

4. The automated bead bottle system of claim 3, wherein the upper guard rail comprises a support bar disposed at a side of the lower end of the inclined conveyor section and an upper baffle disposed on the support bar above the inclined conveyor section for preventing the bead bottles from toppling.

5. The automated system of claim 1, wherein the bottle blowing machine is provided with a feeding mechanism for feeding the conveying line.

6. The automated system for bead bottles according to claim 5, wherein the feeding mechanism comprises a lateral moving mechanism, a vertical moving mechanism and a grasping mechanism, the lateral moving mechanism is disposed on the housing of the bottle blowing machine, the lateral moving mechanism is provided with a lateral sliding member capable of moving along a lateral direction, the vertical moving mechanism is disposed on the lateral sliding member, the vertical moving mechanism is provided with a lifting member, and the grasping mechanism is disposed on the lifting member.

7. The automated system for bead bottles according to claim 5, wherein bead bottle forming assemblies are respectively disposed on two sides of the bottle blowing machine, two sets of said blanking mechanisms are respectively disposed on two sides of the bottle blowing machine, and two blanking mechanisms are disposed in one-to-one correspondence with two sets of said bead bottle forming assemblies.

8. The automated bead bottle system of claim 1, wherein the detection device comprises a weight detection device, an air tightness detection device, and a visual detection device.

9. The automated bead bottle system of claim 8, wherein the visual inspection device comprises:

a transfer table disposed between an upstream device and a downstream device;

a transfer assembly disposed on the transfer table, the transfer assembly having a front end for connection with upstream equipment and a rear end for connection with downstream equipment;

the visual detection assembly is arranged on the transfer table and used for detecting the products conveyed on the conveying assembly;

and the rejecting mechanism is arranged at the rear end of the conveying assembly and is used for rejecting unqualified products detected by the visual detection assembly.

10. The automated beaded bottle system of claim 1, further comprising a labeling apparatus disposed in the packaging section downstream of the packaging apparatus.

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