CN218133355U - End cap detection screening machine - Google Patents

End cap detection screening machine Download PDF

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Publication number
CN218133355U
CN218133355U CN202222088588.3U CN202222088588U CN218133355U CN 218133355 U CN218133355 U CN 218133355U CN 202222088588 U CN202222088588 U CN 202222088588U CN 218133355 U CN218133355 U CN 218133355U
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China
Prior art keywords
channel
plug
unqualified
mounting box
qualified
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CN202222088588.3U
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Chinese (zh)
Inventor
金焕
张永君
王喜栋
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Cifu Kato Manufacturing Corp
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Cifu Kato Manufacturing Corp
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Priority to CN202222088588.3U priority Critical patent/CN218133355U/en
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Abstract

The utility model discloses an end cap detects sieve separator relates to end cap detection technology field, the on-line screen storage device comprises a base, the last fixed surface of base is connected with the workstation, is connected with the protection casing on the workstation, is connected with the shrouding on the protection casing, is connected with the display screen on the shrouding, is provided with the passageway on the workstation, and the open-type is seted up to the tip of passageway and is passed through the mouth, rotates on the workstation and is connected with the mounting box, and the mounting box passes through the mouth with the open-type and cuts apart into close check passageway and unqualified passageway, is connected with on the workstation to be used for detecting the detection screening subassembly that filters to the end cap outward appearance. The end cap that treats the detection is shot through utilizing the camera that detects in the screening subassembly, then compares in sending the photo to the display screen that embeds there is image contrast unit, sends the comparison result to intelligent thing networking controller in, utilizes the driving lever to accomplish the screening work to the just reversing of motor through utilizing intelligent thing networking controller, and then detects the screening with certified products and defective work.

Description

End cap detection screening machine
Technical Field
The utility model relates to an end cap detects technical field, specifically is an end cap detects sieve separator.
Background
The plug belongs to one of mechanical parts and can be arranged on the external thread of the pipe end to plug the pipe; or used for sealing pipelines and filling counter bores, and has the same function as pipe plugging.
Most of the conventional plug detection and screening machines put plugs to be detected into a plug detection and screening device, manually detect the appearance of the plugs, and screen qualified products and defective products.
Most of the existing plug detection screening machines still utilize a manual observation mode to detect the appearance of the plugs, and although the purpose of detecting and screening qualified products and defective products in the plugs can be achieved, the mode of detecting and screening manually has low efficiency and is easy to cause false detection and missed detection due to visual fatigue of detection personnel.
To the problem, the utility model provides an end cap detects sieve separator.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an end cap detects sieve separator, the setting detects the screening, the end cap of treating the detection is taken a picture through utilizing the camera that detects in the screening subassembly, then compare in sending the photo to the display screen that embeds there is image contrast unit, with product contrast result information send to in the intelligent thing networking controller, come to control its work to appointed electric push rod through utilizing intelligent thing networking controller, and then detect the screening with certified products and defective work, thereby the problem in the background art has been solved.
In order to achieve the above object, the utility model provides a following technical scheme: the plug detection screening machine comprises a base, wherein the upper surface of the base is fixedly connected with a workbench, the workbench is fixedly connected with a protective cover, the protective cover is fixedly connected with a sealing plate, the sealing plate is fixedly connected with a display screen internally provided with an image contrast unit, the workbench is provided with a channel for the plug to be detected to pass through, the end part of the channel is provided with an open-type through hole, the workbench is rotatably connected with a mounting box through a motor and a rotating shaft, the open-type through hole is divided into a qualified channel and an unqualified channel by the mounting box, and the workbench is connected with a detection screening component for detecting and screening the appearance of the plug;
detect the screening subassembly and include that fixed connection is used for treating the camera that detects end cap outward appearance and shoot at the lower surface of shrouding, the mounted position of camera is located directly over the through-hole, electric connection between camera passing through wire and the display screen, detect the screening subassembly still including connecting the inside intelligent thing networking controller of mounting box, electric connection between intelligent thing networking controller and the motor, the first driving lever of fixedly connected with and second driving lever are distinguished with the both ends of passageway opposite face to the mounting box.
Furthermore, the first deflector rod and the second deflector rod can rotate circumferentially through the mounting box, and the movable ends of the first deflector rod and the second deflector rod are in sliding contact with the side walls of the qualified channel and the unqualified channel respectively.
Furthermore, the channel is fixedly connected with one end of a feeding cylinder for placing the plug to be detected, and the other end of the feeding cylinder penetrates through the surface of the sealing plate and extends to the position above the sealing plate.
Furthermore, the inner wall of one end of the channel, which is far away from the mounting box, is connected with a push plate, and the push plate is connected with an external hydraulic rod used for controlling the push plate to slide in a reciprocating manner.
Furthermore, the lower surface of one end, close to the mounting box, of the workbench is fixedly connected with a receiving box, the receiving box comprises a qualified product box and an unqualified product box, and the qualified product box and the unqualified product box are correspondingly arranged under the qualified channel and the unqualified channel respectively.
Furthermore, the qualified channel and the unqualified channel are both in a closed state in the initial state, and the width of the qualified channel and the unqualified channel is larger than the diameter of the plug to be detected.
Compared with the prior art, the beneficial effects of the utility model are as follows:
the utility model provides a pair of end cap detects sieve separator, the end cap of treating the detection through utilizing the camera that detects in the screening subassembly is shot, then compares in sending the photo to the display screen that embeds there is image contrast unit, with product contrast result information transmission to in the intelligent thing networking controller, come to control its work to appointed electric push rod through utilizing intelligent thing networking controller, and then detect the screening with certified products and defective work.
Drawings
Fig. 1 is a schematic view of the overall structure of an end cap detecting and screening machine of the present invention;
FIG. 2 is a schematic view of a partial three-dimensional structure of an end cap detecting and screening machine of the present invention;
FIG. 3 is a schematic view of a partial plan structure of an end cap detecting and screening machine according to the present invention;
FIG. 4 is an enlarged view of the part A of FIG. 3 according to the present invention;
fig. 5 is the utility model discloses an end cap detects sieve separator camera mounted position schematic diagram.
In the figure: 1. a base; 2. a work table; 21. a qualified channel; 22. an unqualified channel; 3. a protective cover; 4. closing the plate; 5. a feeding cylinder; 6. a display screen; 7. a material collecting box; 71. qualified product boxes; 72. a defective product box; 8. mounting a box; 9. a second deflector rod; 10. a first shift lever; 11. a camera; 12. an intelligent Internet of things controller; 13. pushing a plate; 17. a channel.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In order to solve the technical problem of how to improve the detection and screening efficiency of the appearance of the plug and simultaneously prevent the occurrence of false detection and missed detection as much as possible, as shown in fig. 1 to 5, the following preferred technical scheme is provided:
a plug detection screening machine comprises a base 1, wherein the upper surface of the base 1 is fixedly connected with a workbench 2, the workbench 2 is fixedly connected with a protective cover 3, the protective cover 3 is fixedly connected with a sealing plate 4, the sealing plate 4 is fixedly connected with a display screen 6 with an image comparison unit arranged inside, the workbench 2 is provided with a channel 17 for a plug to be detected to pass through, the end part of the channel 17 is provided with an open type through hole, the workbench 2 is rotatably connected with a rotating shaft through a motor and a mounting box 8, the mounting box 8 divides the open type through hole into a qualified channel 21 and an unqualified channel 22, and the workbench 2 is connected with a detection screening component for detecting and screening the appearance of the plug;
detect the screening subassembly and include that fixed connection is used for treating to detect the camera 11 that the end cap outward appearance was shot at the lower surface of shrouding 4, the mounted position of camera 11 is located directly over the through-hole, electric connection between camera 11 passes through wire and display screen 6, detect the screening subassembly still including connecting at the inside intelligent thing networking controller 12 of mounting box 8, electric connection between intelligent thing networking controller 12 and the motor, mounting box 8 and the both ends of passageway 17 opposite face are first driving lever 10 of fixedly connected with and second driving lever 9 respectively. When the intelligent internet of things controller is used, a plug to be detected is placed in the feeding cylinder 5, then the external hydraulic rod is utilized to drive the push plate 13 to reciprocate, the plug at the bottommost part of the feeding cylinder 5 is pushed forwards through the channel 17, then the camera 11 fixedly connected with the lower surface of the sealing plate 4 is utilized to photograph the appearance of the plug to be detected, the camera 11 can send a photographed picture to the display screen 6 of the built-in image comparison unit for comparison, the image comparison unit built in the display screen 6 can send product comparison result information to the intelligent internet of things controller 12, and the product comparison result information comprises that the plug is qualified or the plug is unqualified; when the plugs are qualified, the image contrast unit in the display screen 6 sends corresponding control instructions to the intelligent internet of things controller 12, the intelligent internet of things controller 12 controls the motor to drive the rotating shaft to rotate forwards, the rotating shaft is used for driving the mounting box 8 to rotate, the mounting box 8 can dial the qualified plugs into the qualified channel 21 through the first shifting lever 10 and enter the qualified product box 71 below the qualified channel, when the camera 11 shoots a picture which is not consistent with the image contrast unit in the display screen 6, the image contrast unit in the display screen 6 sends the corresponding control instructions to the intelligent internet of things controller 12, the intelligent internet of things controller 12 controls the motor to drive the rotating shaft to rotate backwards, the rotating shaft is used for driving the mounting box 8 to rotate, the mounting box 8 can dial the unqualified plugs into the unqualified channel 22 through the second shifting lever 9 and enter the unqualified product box 72 below the unqualified channel, and detection and screening of the plugs are completed.
Further, as shown in fig. 3-4, the following preferred technical solutions are provided:
the first deflector rod 10 and the second deflector rod 9 can rotate circumferentially through the mounting box 8, and the movable ends of the first deflector rod 10 and the second deflector rod 9 are in sliding contact with the side walls of the qualified channel 21 and the unqualified channel 22 respectively. The first deflector rod 10 and the second deflector rod 9 can be effectively prevented from colliding with the side walls of the qualified channel 21 and the unqualified channel 22 by utilizing the sliding contact between the moving ends of the first deflector rod 10 and the second deflector rod 9 and the side walls of the qualified channel 21 and the unqualified channel 22.
In order to solve the technical problem of how to more conveniently store the plug to be detected, as shown in fig. 1 to 3, the following preferred technical scheme is provided:
one end of a feeding cylinder 5 for placing the plug to be detected is fixedly connected to the channel 17, and the other end of the feeding cylinder 5 penetrates through the surface of the sealing plate 4 and extends to the position above the sealing plate 4. Through a feeding section of thick bamboo 5 of fixed connection on workstation 2, can be convenient for stack a plurality of end caps that wait to detect more, further make things convenient for once only to put into a plurality of end caps that wait to detect, improved detection efficiency.
Further, as shown in fig. 2-3, the following preferred technical solutions are provided:
the inner wall of one end of the channel 17, which is far away from the mounting box 8, is connected with a push plate 13 in a sliding manner, and the push plate 13 is connected with an external hydraulic rod for controlling the push plate 13 to slide back and forth. Through sliding connection's push pedal 13 in passageway 17, external hydraulic stem promotes push pedal 13 forward to detecting the completion, then external hydraulic stem control it gets back to initial operating point and carries out reciprocating motion, is convenient for more release the end cap of examining of the bottommost of feed cylinder 5.
In order to solve the technical problem of how to screen the detected plugs, as shown in fig. 1 to 3, the following preferred technical solutions are provided:
the work table 2 is close to the one end lower surface fixedly connected with of mounting box 8 and receives workbin 7, receives workbin 7 and includes certified products case 71 and defective work case 72, and certified products case 71 corresponds the setting respectively with defective work case 72 under qualified passageway 21 and defective work 22. The qualified product boxes 71 and the unqualified product boxes 72 which are correspondingly arranged below the qualified channels 21 and the unqualified channels 22 can more conveniently collect the detected plugs, so that the screening operation is completed.
In order to solve the problem of preventing the blocking between the choke plug and the qualified channel 21 and the unqualified channel 22, as indicated in fig. 3, the following preferred technical solutions are provided:
the qualified channel 21 and the unqualified channel 22 are both in a closed state in the initial state, and the widths of the qualified channel 21 and the unqualified channel 22 are larger than the diameter of the plug to be detected. The width of the qualified channel 21 and the unqualified channel 22 is larger than the diameter of the plug to be detected, so that the situation that the plug is clamped in the detection and screening process can be effectively prevented.
The working principle is as follows: when the intelligent internet of things controller is used, a plug to be detected is placed in the feeding cylinder 5, then the external hydraulic rod is utilized to drive the push plate 13 to reciprocate, the plug at the bottommost part of the feeding cylinder 5 is pushed forwards through the channel 17, then the camera 11 fixedly connected with the lower surface of the sealing plate 4 is utilized to photograph the appearance of the plug to be detected, the camera 11 can send a photographed picture to the display screen 6 of the built-in image comparison unit for comparison, the image comparison unit built in the display screen 6 can send product comparison result information to the intelligent internet of things controller 12, and the product comparison result information comprises that the plug is qualified or the plug is unqualified; when the plugs are qualified, the image contrast unit in the display screen 6 sends corresponding control instructions to the intelligent internet of things controller 12, the intelligent internet of things controller 12 controls the motor to drive the rotating shaft to rotate forwards, the rotating shaft is used for driving the mounting box 8 to rotate, the mounting box 8 can dial the qualified plugs into the qualified channel 21 through the first shifting lever 10 and enter the qualified product box 71 below the qualified channel, when the camera 11 shoots a picture which is not consistent with the image contrast unit in the display screen 6, the image contrast unit in the display screen 6 sends the corresponding control instructions to the intelligent internet of things controller 12, the intelligent internet of things controller 12 controls the motor to drive the rotating shaft to rotate backwards, the rotating shaft is used for driving the mounting box 8 to rotate, the mounting box 8 can dial the unqualified plugs into the unqualified channel 22 through the second shifting lever 9 and enter the unqualified product box 72 below the unqualified channel, and detection and screening of the plugs are completed.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a stopper detects sieve separator, includes base (1), its characterized in that: the detection and screening device is characterized in that a workbench (2) is fixedly connected to the upper surface of the base (1), a protective cover (3) is fixedly connected to the workbench (2), a sealing plate (4) is fixedly connected to the protective cover (3), a display screen (6) with a built-in image contrast unit is fixedly connected to the sealing plate (4), a channel (17) for a plug to be detected to pass through is arranged on the workbench (2), an open-type through hole is formed in the end of the channel (17), a mounting box (8) is rotatably connected to the workbench (2) through a motor and a rotating shaft, the open-type through hole is divided into a qualified channel (21) and an unqualified channel (22) by the mounting box (8), and a detection and screening component for detecting and screening the appearance of the plug is connected to the workbench (2);
detect and filter the subassembly and include that fixed connection is used for treating camera (11) that detect the end cap outward appearance and carry out the shooting at the lower surface of shrouding (4), the mounted position of camera (11) is located directly over the through-hole, electric connection between camera (11) through wire and display screen (6), detect and filter the subassembly still including connecting in inside intelligent thing networking controller (12) of mounting box (8), electric connection between intelligent thing networking controller (12) and the motor, first driving lever of fixedly connected with (10) and second driving lever (9) are distinguished at the both ends of mounting box (8) and passageway (17) opposite face.
2. The plug detection screening machine of claim 1, wherein: the first deflector rod (10) and the second deflector rod (9) can rotate circumferentially through the mounting box (8), and the movable ends of the first deflector rod (10) and the second deflector rod (9) are in sliding contact with the side walls of the qualified channel (21) and the unqualified channel (22) respectively.
3. The plug detection screening machine of claim 1, wherein: one end of a feeding cylinder (5) used for placing a to-be-detected plug is fixedly connected to the channel (17), and the other end of the feeding cylinder (5) penetrates through the surface of the sealing plate (4) and extends to the position above the sealing plate (4).
4. The plug detection screening machine of claim 3, wherein: one end inner wall sliding connection that mounting box (8) were kept away from in passageway (17) has push pedal (13), and push pedal (13) are connected with external being used for controlling push pedal (13) and carry out reciprocating sliding's hydraulic stem.
5. The plug detection screening machine of claim 1, wherein: the lower surface of one end, close to the mounting box (8), of the workbench (2) is fixedly connected with a material receiving box (7), the material receiving box (7) comprises a qualified product box (71) and an unqualified product box (72), and the qualified product box (71) and the unqualified product box (72) are correspondingly arranged under the qualified channel (21) and the unqualified channel (22) respectively.
6. The plug detection screening machine of claim 1, wherein: the qualified channel (21) and the unqualified channel (22) are both in a closed state in the initial state, and the widths of the qualified channel (21) and the unqualified channel (22) are larger than the diameter of the plug to be detected.
CN202222088588.3U 2022-08-10 2022-08-10 End cap detection screening machine Active CN218133355U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222088588.3U CN218133355U (en) 2022-08-10 2022-08-10 End cap detection screening machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222088588.3U CN218133355U (en) 2022-08-10 2022-08-10 End cap detection screening machine

Publications (1)

Publication Number Publication Date
CN218133355U true CN218133355U (en) 2022-12-27

Family

ID=84599156

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222088588.3U Active CN218133355U (en) 2022-08-10 2022-08-10 End cap detection screening machine

Country Status (1)

Country Link
CN (1) CN218133355U (en)

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