CN109759342B - Equipment suitable for defect detection of flat motor of mobile phone and implementation method thereof - Google Patents
Equipment suitable for defect detection of flat motor of mobile phone and implementation method thereof Download PDFInfo
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- CN109759342B CN109759342B CN201910170634.4A CN201910170634A CN109759342B CN 109759342 B CN109759342 B CN 109759342B CN 201910170634 A CN201910170634 A CN 201910170634A CN 109759342 B CN109759342 B CN 109759342B
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- 238000001514 detection method Methods 0.000 title claims abstract description 73
- 238000000034 method Methods 0.000 title claims abstract description 25
- 230000007547 defect Effects 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 252
- 230000002950 deficient Effects 0.000 claims abstract description 63
- 239000000463 material Substances 0.000 claims description 15
- 230000007306 turnover Effects 0.000 claims description 15
- 206010052779 Transplant rejections Diseases 0.000 claims description 4
- 230000009427 motor defect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000013072 incoming material Substances 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 12
- 238000010586 diagram Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- PRPINYUDVPFIRX-UHFFFAOYSA-N 1-naphthaleneacetic acid Chemical compound C1=CC=C2C(CC(=O)O)=CC=CC2=C1 PRPINYUDVPFIRX-UHFFFAOYSA-N 0.000 description 1
- 241000565675 Oncomelania Species 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Abstract
The invention discloses equipment suitable for detecting defects of a flat motor of a mobile phone, which belongs to the technical field of mobile phone hardware detection, and comprises a frame, wherein a feeding positioning mechanism, a transplanting mechanism, a stepping shifting mechanism and a CCD photographing detection mechanism are respectively connected above the frame, and a transplanting rejecting mechanism, a defective product collecting mechanism and a second conveyor are respectively connected above the frame; the invention also discloses a realization method of the device suitable for detecting the defects of the flat motor of the mobile phone; the invention realizes automatic feeding of the incoming materials of the motor and automatic detection of appearance defects, so that the outgoing quality of the motor is better, the detection speed is high, the detection result is accurate, and the production efficiency is greatly improved.
Description
Technical Field
The invention belongs to the technical field of mobile phone hardware detection, and particularly relates to equipment suitable for detecting defects of a mobile phone flat motor and an implementation method thereof.
Background
The appearance defect detection process in the production process of the flat motor of the mobile phone is to manually place a plurality of motors on a carrier, then place the carrier under a microscope and sequentially move human eyes to observe and judge whether the appearance of the motors is qualified or not. The manual detection process has the advantages of low automation degree, high labor intensity of workers, high misjudgment rate and low production efficiency.
Disclosure of Invention
The invention aims to provide a device suitable for detecting defects of a flat motor of a mobile phone so as to solve the problems in the background art. The device suitable for detecting the defects of the flat motor of the mobile phone has the characteristics of automatic detection and great improvement of production efficiency.
The invention further aims to provide a realization method of the device suitable for detecting the defects of the flat motor of the mobile phone.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a device suitable for flat motor defect detection of cell-phone, which comprises a frame, the top of frame is connected with material loading positioning mechanism respectively, transplant the mechanism, step shift mechanism and CCD detection mechanism of shooing, wherein, transplant one side that the mechanism is located material loading positioning mechanism discharge end, and step shift mechanism is located the opposite side of material loading positioning mechanism discharge end, CCD detection mechanism of shooing is located step shift mechanism and keeps away from material loading positioning mechanism's one side, the carrier has been placed on the material loading positioning mechanism, the top of frame still is connected with respectively and transplants rejection mechanism, defective products collection mechanism and second conveyer, wherein, defective products collection mechanism is located step shift mechanism one side of discharge end, transplant rejection mechanism is located step shift mechanism discharge end's opposite side, the second conveyer is located step shift mechanism's one end.
In the invention, the feeding positioning mechanism comprises a first conveyor, a feeding positioning flange, a sensor and a feeding positioning cylinder, wherein the first conveyor is connected above the frame, the sensor is connected above the discharge end of the first conveyor, one side of the discharge end of the first conveyor is connected with the feeding positioning flange, and the other side of the discharge end of the first conveyor is connected with the feeding positioning cylinder.
In the invention, the transplanting mechanism comprises a transplanting mechanism mounting seat, a pneumatic clamping jaw, a transplanting mechanism lifting cylinder and a translation cylinder, wherein the transplanting mechanism mounting seat is connected above the frame, the top end of the transplanting mechanism mounting seat is connected with the translation cylinder, the output end of the translation cylinder is connected with the transplanting mechanism lifting cylinder, and the output end of the transplanting mechanism lifting cylinder is connected with the pneumatic clamping jaw.
In the invention, the stepping shifting mechanism comprises an electric cylinder, a shifting positioning cylinder and a shifting positioning flange, wherein the electric cylinder is connected above the frame, one side of the electric cylinder sliding block is connected with the shifting positioning cylinder, and the other side of the electric cylinder sliding block is connected with the shifting positioning flange.
In the invention, the CCD photographing detection mechanism comprises a photographing detection mechanism mounting seat and a camera, wherein the photographing detection mechanism mounting seat is connected above the frame, and the camera is connected on a sliding block of the photographing detection mechanism mounting seat
In the invention, the photographing detection mechanism mounting seat comprises a sliding seat, a screw rod, an adjusting button, a sliding sleeve and a sliding block, wherein one end of the sliding seat is connected above the frame, the screw rod is connected to the sliding seat, the sliding sleeve and the adjusting button are connected to the screw rod in a sliding manner, the adjusting button is embedded into the sliding sleeve, the adjusting button is connected with the screw rod in a meshed manner, and the sliding sleeve is connected with the sliding block.
In the invention, the transplanting and removing mechanism comprises a transplanting and removing mechanism mounting seat, a translation sliding table cylinder, a transplanting and removing mechanism lifting cylinder, a clamp mounting plate, clamping jaw cylinders, a rack pushing cylinder, racks, gears, clamping blocks, a defective removing cylinder and clamping jaw fingers, wherein the transplanting and removing mechanism mounting seat is connected above a frame, the translation sliding table cylinder is connected above the transplanting and removing mechanism mounting seat, the transplanting and removing mechanism lifting cylinder is connected on a sliding block of the translation sliding table cylinder, the output end of the transplanting and removing mechanism lifting cylinder is connected with the clamp mounting plate, two sides of one side face of the clamp mounting plate are respectively connected with the clamping jaw cylinders, the output ends of the clamping jaw cylinders are connected with the clamping jaw fingers, one side opposite to the lower ends of the two clamping jaw fingers is rotationally connected with the clamping block, the lower end of the clamp mounting plate is connected with the defective removing cylinder, the side face of one clamping jaw finger is connected with a turnover mechanism, the turnover mechanism comprises a rack pushing cylinder, racks and gears, wherein the rack pushing cylinder is connected with the side face of the clamping jaw fingers, the output end of the rack pushing cylinder is connected with the racks on a rotating shaft of the clamping block, and the racks are in meshed connection with the gears.
In the invention, the defective product collecting mechanism comprises a defective product collecting box and a defective product collecting box translation cylinder, wherein the defective product collecting box translation cylinder is connected above the frame, and a defective product collecting box is connected to a sliding block of the defective product collecting box translation cylinder.
In the invention, the method for realizing the device suitable for detecting the defects of the flat motor of the mobile phone comprises the following steps:
firstly, conveying and feeding the carrier filled with the flat motor product backwards through a loading positioning mechanism;
when the carrier is conveyed to the sensor position, pushing out the output end of the feeding positioning cylinder, pushing out the carrier to one side of the feeding positioning flange, and positioning the carrier;
thirdly, after the positioning is finished, the transplanting mechanism starts to act, and the carrier after the positioning is finished is clamped to the stepping shifting mechanism;
fourthly, continuously conveying the carrier on the stepping shifting mechanism backwards to a working area of the CCD photographing detection mechanism, and sequentially photographing and detecting flat motor products on the carrier by the CCD photographing detection mechanism;
fifthly, after the detection is finished, the step-by-step shifting mechanism conveys the carrier to the lower part of the transplanting and removing mechanism, the transplanting and removing mechanism starts to act, and defective products detected on the carrier are removed to the defective product collecting mechanism;
and (six) after defective product rejection is completed, the transplanting rejection mechanism places the carrier on a second conveyor and moves to the next station.
In the method, the feeding positioning mechanism comprises a first conveyor, a feeding positioning flange, a sensor and a feeding positioning cylinder, wherein the first conveyor is connected above the frame, the sensor is connected above a discharge end of the first conveyor, one side of the discharge end of the first conveyor is connected with the feeding positioning flange, and the other side of the discharge end of the first conveyor is connected with the feeding positioning cylinder; the transplanting mechanism comprises a transplanting mechanism mounting seat, a pneumatic clamping jaw, a transplanting mechanism lifting cylinder and a translation cylinder, wherein the transplanting mechanism mounting seat is connected above the frame, the top end of the transplanting mechanism mounting seat is connected with the translation cylinder, the output end of the translation cylinder is connected with the transplanting mechanism lifting cylinder, and the output end of the transplanting mechanism lifting cylinder is connected with the pneumatic clamping jaw; the stepping shifting mechanism comprises an electric cylinder, a shifting positioning cylinder and a shifting positioning flange, wherein the electric cylinder is connected above the frame, one side of an electric cylinder sliding block is connected with the shifting positioning cylinder, and the other side of the electric cylinder sliding block is connected with the shifting positioning flange; the CCD photographing detection mechanism comprises a photographing detection mechanism mounting seat and a camera, wherein the photographing detection mechanism mounting seat is connected above the frame, and the camera is connected to a sliding block of the photographing detection mechanism mounting seat; the photographing detection mechanism mounting seat comprises a sliding seat, a screw rod, an adjusting button, a sliding sleeve and a sliding block, wherein one end of the sliding seat is connected to the upper portion of the frame, the screw rod is connected to the sliding seat, the sliding sleeve and the adjusting button are connected to the screw rod in a sliding mode, the adjusting button is embedded into the sliding sleeve, the adjusting button is connected with the screw rod in a meshed mode, and the sliding sleeve is connected with the sliding block; the transplanting and removing mechanism comprises a transplanting and removing mechanism mounting seat, a translation sliding table cylinder, a transplanting and removing mechanism lifting cylinder, a clamp mounting plate, clamping jaw cylinders, a turnover mechanism, clamping blocks, bad removing cylinders and clamping jaw fingers, wherein the transplanting and removing mechanism mounting seat is connected above a frame, the translation sliding table cylinder is connected above the transplanting and removing mechanism mounting seat, the transplanting and removing mechanism lifting cylinder is connected on a sliding block of the translation sliding table cylinder, the clamp mounting plate is connected to the output end of the transplanting and removing mechanism lifting cylinder, the clamping jaw cylinders are respectively connected to two sides of one side surface of the clamp mounting plate, the clamping jaw fingers are connected to the output ends of the clamping jaw cylinders, the clamping blocks are connected to one side opposite to the lower ends of the two clamping jaw fingers in a rotating manner, the lower end of the clamp mounting plate is connected with the bad removing cylinders, the turnover mechanism comprises a rack pushing cylinder, a rack and a gear, the rack pushing cylinder is connected to the side surface of the clamping jaw fingers, the output end of the rack pushing cylinder is connected to a rack, and the gear is connected to a rotating shaft of the clamping block in a meshed manner; the defective product collecting mechanism comprises a defective product collecting box and a defective product collecting box translation cylinder, wherein the defective product collecting box translation cylinder is connected to the upper portion of the frame, and a defective product collecting box is connected to a sliding block of the defective product collecting box translation cylinder.
Compared with the prior art, the invention has the beneficial effects that:
1. the feeding positioning mechanism, the transplanting mechanism and the stepping shifting mechanism provided by the invention finish automatic feeding, positioning and conveying of the product to be detected to a detection working area, have high automation degree and accelerate the feeding detection efficiency;
2. according to the CCD photographing detection mechanism provided by the invention, the information of the product is photographed and uploaded through the camera, then the information is analyzed and compared through the controller, the number of defective products is recorded, the detection efficiency is high, and the result is accurate;
3. the transplanting and rejecting mechanism provided by the invention can reject corresponding defective products according to the result obtained by the controller, and has the advantages of high automation degree, high rejecting efficiency and low error rate;
4. the defective product collecting mechanism provided by the invention can collect defective products and is convenient for recycling the defective products;
5. the invention realizes automatic feeding of the incoming materials of the motor and automatic detection of appearance defects, so that the outgoing quality of the motor is better, the detection speed is high, the detection result is accurate, and the production efficiency is greatly improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a loading positioning mechanism according to the present invention;
FIG. 3 is a schematic view of the transplanting mechanism of the present invention;
FIG. 4 is a schematic diagram of a step shift mechanism according to the present invention;
FIG. 5 is a schematic diagram of a CCD photographing detection mechanism according to the present invention;
FIG. 6 is a schematic view of a construction of a transplanting and rejecting mechanism of the present invention;
FIG. 7 is a schematic diagram of a defective product collecting mechanism according to the present invention;
FIG. 8 is a schematic view of the installation base of the photographing detection mechanism of the present invention;
in the figure: 1. a frame; 2. a loading positioning mechanism; 21. a first conveyor; 22. feeding and positioning flanges; 23. a sensor; 24. a feeding positioning cylinder; 3. a carrier; 4. a transplanting mechanism; 41. a transplanting mechanism mounting seat; 42. pneumatic clamping jaws; 43. a transplanting mechanism lifting cylinder; 44. a translation cylinder; 5. a step-by-step shifting mechanism; 51. an electric cylinder; 52. a shift positioning cylinder; 53. shifting the positioning flange; 6. CCD photographing detection mechanism; 61. a photographing detection mechanism mounting seat; 611. a slide; 612. a screw; 613. an adjusting knob; 614. a sliding sleeve; 615. a slide block; 62. a camera; 7. a transplanting and rejecting mechanism; 71. a transplanting and rejecting mechanism mounting seat; 72. a translation slipway cylinder; 73. lifting air cylinders of transplanting and removing mechanisms; 74. a clamp mounting plate; 75. a clamping jaw cylinder; 76. the rack pushes the air cylinder; 77. a rack; 78. a gear; 79. a clamping block; 710. poor rejection cylinder; 711. clamping jaw fingers; 8. defective product collecting mechanism; 81. defective product collecting box; 82. a defective product collecting box translation cylinder; 9. and a second conveyor.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
Referring to fig. 1-8, the present invention provides the following technical solutions: the utility model provides a be applicable to mobile phone flat motor defect detection's equipment, which comprises a frame 1, the top of frame 1 is connected with material loading positioning mechanism 2 respectively, transplant mechanism 4, step shift mechanism 5 and CCD detection mechanism 6 of shooing, wherein, transplant mechanism 4 is located one side of material loading positioning mechanism 2 discharge end, and step shift mechanism 5 is located the opposite side of material loading positioning mechanism 2 discharge end, CCD detection mechanism 6 of shooing is located one side of step shift mechanism 5 keeping away from material loading positioning mechanism 2, carrier 3 has been placed on the material loading positioning mechanism 2, the top of frame 1 still is connected with respectively and transplants rejection mechanism 7, defective products collection mechanism 8 and second conveyer 9, wherein, defective products collection mechanism 8 is located one side of step shift mechanism 5 discharge end, transplant rejection mechanism 7 is located the opposite side of step shift mechanism 5 discharge end, second conveyer 9 is located one end of step shift mechanism 5, the model of second conveyer 9 is GVHA-60-600-25-220-SCM-20-H-B in this embodiment, sell by the MIUMI producer.
In this embodiment, as shown in fig. 2, the feeding positioning mechanism 2 includes a first conveyor 21, a feeding positioning flange 22, a sensor 23 and a feeding positioning cylinder 24, where the first conveyor 21 is connected above the frame 1 by a bolt, the sensor 23 is connected above the discharge end of the first conveyor 21 by a bolt, one side of the discharge end of the first conveyor 21 is connected with the feeding positioning flange 22 by a bolt, and the other side of the discharge end of the first conveyor 21 is connected with the feeding positioning cylinder 24 by a bolt, and the positions of the feeding positioning flange 22 and the feeding positioning cylinder 24 correspond to each other.
By adopting the scheme, the loading and automatic positioning of the carrier 3 are completed; in this embodiment, the first conveyor 21 is GVHA-60-500-25-TA220-SCM-20-H-B, sold by MIUMI manufacturer, the sensor 23 is E3Z-LS63, sold by Oncomelania Automation (China) Limited, the feeding positioning cylinder 24 is CUJB10-6D, and sold by SMC (China) Limited.
In this embodiment, as shown in fig. 3, the transplanting mechanism 4 includes a transplanting mechanism mounting seat 41, a pneumatic clamping jaw 42, a transplanting mechanism lifting cylinder 43 and a translation cylinder 44, wherein the transplanting mechanism mounting seat 41 is connected above the frame 1 through a bolt, the top end of the transplanting mechanism mounting seat 41 is connected with the translation cylinder 44 through a bolt, the output end of the translation cylinder 44 is connected with the transplanting mechanism lifting cylinder 43 through a bolt, and the output end of the transplanting mechanism lifting cylinder 43 is connected with the pneumatic clamping jaw 42 through a bolt.
By adopting the scheme, the carrier of the feeding positioning mechanism 2 is conveyed to the stepping shifting mechanism 5, and the model of the pneumatic clamping jaw 42 is MHZL2-16D in the embodiment, and is sold by SMC (China) limited company; the transplanting mechanism lifting cylinder 43 is of the type TR16X60S and sold by Advance (China) Limited; the translation cylinder 44 is model number TCL16x100S, sold by aldke (china) limited.
In this embodiment, as shown in fig. 4, the step-by-step shifting mechanism 5 includes an electric cylinder 51, a shifting positioning cylinder 52 and a shifting positioning flange 53, wherein the electric cylinder 51 is connected above the frame 1 by a bolt, one side of a slide block of the electric cylinder 51 is connected with the shifting positioning cylinder 52 by a bolt, and the other side of the slide block of the electric cylinder 51 is connected with the shifting positioning flange 53 by a bolt.
The carrier 3 is positioned by the displacement positioning cylinder 52 and the displacement positioning flange 53, and then is moved to the CCD photographing detection mechanism 6 for photographing detection under the action of the electric cylinder 51, and the model of the electric cylinder 51 is LEFS16A-400 in the embodiment, and is sold by SMC (China) limited company; the shift positioning cylinder 52 is of the type CUJB10-6D sold by SMC (China Co., ltd.).
In this embodiment, as shown in fig. 5, the CCD photographing detection mechanism 6 includes a photographing detection mechanism mount 61 and a camera 62, wherein the photographing detection mechanism mount 61 is connected above the frame 1 by a bolt, and the camera 62 is connected on a slider of the photographing detection mechanism mount 61 by a bolt.
Taking a picture of the product through the camera 62, detecting and comparing the photographed picture by the controller, and recording the number of the unqualified product; the camera 62 in this embodiment is model F-201B, sold by AVT cameras (Germany).
In this embodiment, as shown in fig. 6, the transplanting and rejecting mechanism 7 includes a transplanting and rejecting mechanism mounting seat 71, a translation sliding table cylinder 72, a transplanting and rejecting mechanism lifting cylinder 73, a clamp mounting plate 74, a clamp jaw cylinder 75, a turnover mechanism, a clamping block 79, a bad rejecting cylinder 710 and a clamp jaw finger 711, wherein the transplanting and rejecting mechanism mounting seat 71 is connected above the frame 1 through bolts, the translation sliding table cylinder 72 is connected above the transplanting and rejecting mechanism mounting seat 71 through bolts, the transplanting and rejecting mechanism lifting cylinder 73 is connected on a sliding block of the translation sliding table cylinder 72 through bolts, an output end of the transplanting and rejecting mechanism lifting cylinder 73 is connected with the clamp mounting plate 74 through bolts, two sides of one side of the clamp mounting plate 74 are respectively connected with the clamp jaw cylinder 75 through bolts, an output end of the clamp jaw cylinder 75 is connected with the clamp jaw finger 711 in a matched manner, one side opposite to the lower ends of the two clamp jaw fingers 711 is rotationally connected with the clamping block 79, the lower end of the clamp mounting plate 74 is connected with the bad rejecting cylinder 710 through bolts, the side of one clamp finger 711 is connected with the turnover mechanism through bolts, the turnover mechanism includes a pushing cylinder 76, a rack 77 and a rack 78, and a gear 78, wherein the rack pushing cylinder 76 is connected with the rack 77 through a rack 76 on the side face of the pushing device is connected with the rack 77, and the rack 78 is meshed with the rack 79.
The defective products are removed into a defective product collecting box 81 by adopting the scheme, and then qualified products are conveyed to a second conveyor 9, and in the embodiment, the model number of a translation sliding table cylinder 72 is MXW20-250, and the translation sliding table cylinder is sold by SMC (China) limited company; the model of the transplanting and rejecting mechanism lifting cylinder 73 is HLQ16X75S and sold by SMC (China Co., ltd.); the jaw cylinder 75 is of the type MGPM12-30, sold by SMC (China Co., ltd.); the rack pushing cylinder 76 is of the model CJ2B10-30, sold by SMC (China Co., ltd.); the model of the defective rejecting cylinder 710 is CJ2B6-15SR, sold by SMC (China Co., ltd.); the model of rack 77 is RGEA1_0-100-N, sold by Mitsui; gear 78 is model RGEN1-18-N-10, sold by Mitsui.
In this embodiment, as shown in fig. 7, the defective product collecting mechanism 8 includes a defective product collecting box 81 and a defective product collecting box translation cylinder 82, wherein the defective product collecting box translation cylinder 82 is connected above the frame 1 by a bolt, and the defective product collecting box 81 is connected to a slider of the defective product collecting box translation cylinder 82 by a bolt.
By adopting the scheme, defective products are collected, and in the embodiment, the type of the defective product collecting box translation cylinder 82 is MXQ12-50, which is sold by SMC (China Co., ltd.).
Further, the implementation method of the device suitable for detecting the defects of the flat motor of the mobile phone comprises the following steps:
firstly, a carrier 3 with flat motor products is conveyed and fed backwards through a first conveyor 21, when the carrier 3 is conveyed backwards to reach the position of a sensor 23, the sensor 23 gives out signals, a piston rod of a feeding positioning cylinder 24 extends out to push out the carrier 3 to one side of a feeding positioning flange 22, the carrier 3 is positioned, the first conveyor 21 and the sensor 23 are connected with a controller through signals, and the actions of the carrier 3 and the sensor 23 are controlled through the controller;
secondly, when the action of the feeding positioning cylinder 24 is finished, the transplanting mechanism 4 starts to act, the current positioned carrier 3 is transplanted to the stepping shifting mechanism 5, (the transplanting mechanism 4 is fixed on the side edge of the first conveyor 21, an action mechanism of the transplanting mechanism is arranged above the first conveyor 21, the transplanting mechanism lifting cylinder 43 vertically fixed at the tail end of a push rod of the transplanting mechanism is driven by the translation cylinder 44 to perform translational stretching action, the transplanting mechanism lifting cylinder 43 drives the pneumatic clamping jaw 42 fixed at the tail end of the push rod of the transplanting mechanism to perform lifting action, when the pneumatic clamping jaw 42 descends to the grabbing position of the carrier, the pneumatic clamping jaw 42 acts to grab the current flat motor carrier 3, then the transplanting mechanism lifting cylinder 43 ascends, the translation cylinder 44 stretches out to transplant the carrier 3 to the stepping shifting mechanism 5 after ascending, after the transplanting mechanism lifting cylinder 43 descends, after the transplanting mechanism is descended into place, the pneumatic clamping jaw 42 loosens to place the carrier 3 on the positioning mechanism on the stepping shifting mechanism 5, and the transplanting mechanism 4 acts to reset to return to the original position to wait for the next transplanting action;
the third step shifting mechanism 5 consists of an electric cylinder 51 and a positioning mechanism fixed on a sliding block of the electric cylinder, the positioning mechanism consists of a shifting positioning cylinder 52 and a shifting positioning flange 53 fixed on the opposite side of the shifting positioning cylinder, when the carrier is placed on the sliding block of the electric cylinder 51, a piston rod of the shifting positioning cylinder 52 extends out to push the carrier to the side of the shifting positioning flange 53 for positioning, after the positioning is finished, the electric cylinder 51 acts to drive the carrier on the sliding block to move towards the CCD photographing detection mechanism 6, when the carrier reaches the lower part of the CCD photographing detection mechanism 6, a camera 62 is triggered to photograph and detect the currently focused product, after the completion, the step shifting mechanism 5 sends a product to the lower part of the camera 62 again, until the photographing and detection of the product on the current carrier 3 are finished, a controller records the number of the products with unqualified detection, and after the detection of the product on the current carrier 3 is finished, the step shifting mechanism 5 moves towards the lower part of the transplanting rejection mechanism 7;
fourthly, after moving in place, the transplanting and removing mechanism 7 starts to act, and removes unqualified products detected on the carrier 3 into the defective product collecting box 81, and in the action process, a transplanting and removing mechanism lifting cylinder 73 arranged on a sliding block of the translation sliding table cylinder 72 drives a clamping and removing mechanism on the sliding block to lift and take the carrier; a clamp mounting plate 74 is fixed on a sliding block of a lifting cylinder 73 of the transplanting and rejecting mechanism, two clamping jaw cylinders 75 are fixed on the clamp mounting plate 74 left and right, a plurality of defective rejecting cylinders 710 are fixed below the clamping jaw cylinders 75, clamping jaw fingers 711 are vertically fixed at the tail ends of push rods of the clamping jaw cylinders 75, a turnover mechanism is fixed on the left clamping jaw fingers 711, the turnover mechanism drives a rack 77 fixed at the tail ends of piston rods of the turnover mechanism to do telescopic action by a rack pushing cylinder 76, then the rack 77 drives a gear 78 meshed with the rack 77 to do rotary action, a clamping block 79 at the tail ends of shafts of the gear 78 clamps a carrier 3 to turn over 180 degrees, and after the carrier 3 turns over in place, the piston rods of the defective rejecting cylinders 710 stretch out to reject defective products on the carrier 3 into a defective product collecting box 81;
and fifthly, after defective product rejection is completed, the turnover mechanism turns over the carrier 3 to have an original posture, then the sliding block of the translation sliding table cylinder 72 acts rightwards to transplant the carrier 3 and products on the carrier 3 to the second conveyor 9, then the carrier 3 is placed on the second conveyor 9 and is conveyed to the next station backwards, and after the action is completed, the stepping shifting mechanism 5 and the transplanting rejection mechanism 7 return to the original positions to carry out grabbing detection rejection operation of the next carrier product.
In the embodiment, all the related cylinders are connected with an air source, and are also connected with electromagnetic valves, the electromagnetic valves are connected with a controller, and the action of the cylinders is controlled by controlling the on-off of the electromagnetic valves through the controller.
Examples
Referring to fig. 8, the present embodiment is different from embodiment 1 in that:
in this embodiment, as shown in fig. 8, the installation seat 61 of the photographing detection mechanism includes a sliding seat 611, a screw rod 612, an adjusting button 613, a sliding sleeve 614 and a sliding block 615, wherein one end of the sliding seat 611 is connected above the frame 1 through a bolt, the sliding seat 611 is connected with the screw rod 612 in a meshed manner, the screw rod 612 is connected with the sliding sleeve 614 and the adjusting button 613 in a sliding manner, the adjusting button 613 is embedded in the sliding sleeve 614, the adjusting button 613 is connected with the screw rod 612 in a meshed manner, and the sliding sleeve 614 is integrally formed with the sliding block 615.
By adopting the scheme, the position of the sliding sleeve 614 can be adjusted up and down by rotating the adjusting knob 613 in the forward and reverse directions, so that the position of the camera 62 can be adjusted up and down, and the position of the camera 62 can be adjusted conveniently.
In summary, by means of the technical scheme, the automatic feeding, positioning and conveying of the product to be detected to the detection working area are completed through the feeding positioning mechanism, the transplanting mechanism and the stepping shifting mechanism, so that the automation degree is high, and the feeding detection efficiency is accelerated; the CCD photographing detection mechanism is arranged, the information of the product is photographed and uploaded through a camera, then the information is analyzed and compared through a controller, the number of defective products is recorded, the detection efficiency is high, and the result is accurate; the transplanting and rejecting mechanism can reject corresponding defective products according to the result obtained by the controller, and has high automation degree, high rejecting efficiency and low error rate; the defective product collecting mechanism can collect defective products and is convenient to recover the defective products; automatic feeding of the incoming materials of the motor and automatic detection of appearance defects are achieved, so that the outgoing quality of the motor is better, the detection speed is high, the detection result is accurate, and the production efficiency is greatly improved.
Claims (7)
1. The utility model provides a realization method of equipment suitable for mobile phone flat motor defect detection, which is characterized in that, equipment suitable for mobile phone flat motor defect detection, including frame (1), the top of frame (1) is connected with material loading positioning mechanism (2) respectively, transplant mechanism (4), step shift mechanism (5) and CCD detection mechanism (6) of shooing, wherein, transplant mechanism (4) are located one side of material loading positioning mechanism (2) discharge end, and step shift mechanism (5) are located the opposite side of material loading positioning mechanism (2) discharge end, CCD detection mechanism (6) are located one side that step shift mechanism (5) kept away from material loading positioning mechanism (2), place carrier (3) on material loading positioning mechanism (2), the top of frame (1) still is connected with respectively and transplant rejection mechanism (7), defective products collection mechanism (8) and second conveyer (9), wherein, defective products collection mechanism (8) are located one side of step shift mechanism (5) discharge end, transplant rejection mechanism (7) are located the opposite side of step shift mechanism (5) discharge end, second conveyer (9) are located one end of step shift mechanism (5);
the feeding positioning mechanism (2) comprises a first conveyor (21), a feeding positioning flange (22), a sensor (23) and a feeding positioning cylinder (24), wherein the first conveyor (21) is connected above the frame (1), the sensor (23) is connected above the discharge end of the first conveyor (21), one side of the discharge end of the first conveyor (21) is connected with the feeding positioning flange (22), and the other side of the discharge end of the first conveyor (21) is connected with the feeding positioning cylinder (24);
the realization method of the device comprises the following steps:
firstly, conveying and feeding a carrier (3) filled with flat motor products backwards through a feeding positioning mechanism (2);
secondly, when the carrier (3) is conveyed to the position of the sensor (23), the output end of the feeding positioning cylinder (24) is pushed out, the carrier (3) is pushed out to one side of the feeding positioning flange (22), and the carrier (3) is positioned;
thirdly, after the positioning is finished, the transplanting mechanism (4) starts to act, and the carrier (3) after the positioning is finished is clamped onto the stepping shifting mechanism (5);
fourthly, continuously conveying the carrier (3) on the stepping shifting mechanism (5) backwards to a working area of the CCD photographing detection mechanism (6), and sequentially photographing and detecting flat motor products on the carrier (3) by the CCD photographing detection mechanism (6);
fifthly, after detection is completed, the stepping shifting mechanism (5) conveys the carrier (3) to the position below the transplanting and removing mechanism (7), the transplanting and removing mechanism (7) starts to act, and unqualified products detected on the carrier (3) are removed to the defective product collecting mechanism (8);
and sixthly, after defective product rejection is completed, the transplanting rejection mechanism (7) places the carrier (3) on the second conveyor (9) and moves to the next station.
2. The method for implementing the device for detecting defects of the flat motor of the mobile phone according to claim 1, wherein the method comprises the following steps: the transplanting mechanism (4) comprises a transplanting mechanism mounting seat (41), a pneumatic clamping jaw (42), a transplanting mechanism lifting cylinder (43) and a translation cylinder (44), wherein the transplanting mechanism mounting seat (41) is connected to the upper portion of the frame (1), the top end of the transplanting mechanism mounting seat (41) is connected with the translation cylinder (44), the output end of the translation cylinder (44) is connected with the transplanting mechanism lifting cylinder (43), and the output end of the transplanting mechanism lifting cylinder (43) is connected with the pneumatic clamping jaw (42).
3. The method for implementing the device for detecting defects of the flat motor of the mobile phone according to claim 1, wherein the method comprises the following steps: the stepping shifting mechanism (5) comprises an electric cylinder (51), a shifting positioning cylinder (52) and a shifting positioning flange (53), wherein the electric cylinder (51) is connected above the frame (1), one side of a sliding block of the electric cylinder (51) is connected with the shifting positioning cylinder (52), and the other side of the sliding block of the electric cylinder (51) is connected with the shifting positioning flange (53).
4. The method for implementing the device for detecting defects of the flat motor of the mobile phone according to claim 1, wherein the method comprises the following steps: CCD detection mechanism (6) of shooing is including shooting detection mechanism mount pad (61) and camera (62), and wherein, detection mechanism mount pad (61) of shooing is connected in the top of frame (1), and camera (62) are connected on the slider of detection mechanism mount pad (61) of shooing.
5. The method for implementing the device for detecting defects of the flat motor of the mobile phone according to claim 4, wherein the method comprises the following steps: the photographing detection mechanism mounting seat (61) comprises a sliding seat (611), a screw rod (612), an adjusting button (613), a sliding sleeve (614) and a sliding block (615), wherein one end of the sliding seat (611) is connected to the upper portion of the frame (1), the sliding seat (611) is connected with the screw rod (612), the sliding sleeve (614) and the adjusting button (613) are connected to the screw rod (612) in a sliding manner, the adjusting button (613) is embedded into the sliding sleeve (614), the adjusting button (613) is meshed with the screw rod (612), and the sliding block (615) is connected to the sliding sleeve (614).
6. The method for implementing the device for detecting defects of the flat motor of the mobile phone according to claim 1, wherein the method comprises the following steps: the transplanting and removing mechanism (7) comprises a transplanting and removing mechanism mounting seat (71), a translation sliding table cylinder (72), a transplanting and removing mechanism lifting cylinder (73), a clamp mounting plate (74), clamping jaw cylinders (75), a turnover mechanism, clamping blocks (79), bad removing cylinders (710) and clamping jaw fingers (711), wherein the transplanting and removing mechanism mounting seat (71) is connected above a frame (1), the translation sliding table cylinder (72) is connected above the transplanting and removing mechanism mounting seat (71), the transplanting and removing mechanism lifting cylinder (73) is connected on a sliding block of the translation sliding table cylinder (72), the clamp mounting plate (74) is connected with the output end of the transplanting and removing mechanism lifting cylinder (73), two sides of one side surface of the clamp mounting plate (74) are respectively connected with the clamping jaw cylinders (75), the output end of the clamping jaw cylinders (75) is connected with the clamping jaw fingers (711), one side opposite to the lower ends of the two clamping jaw fingers (711) is rotatably connected with the clamping blocks (79), the lower end of the clamping jaw mounting plate (74) is connected with the bad removing cylinder (710), the side surface of one clamping jaw (711) is connected with the turnover mechanism, the turnover mechanism comprises a pushing (76), a rack (77) and a pushing rack (78) and a rack (78) are connected to the side surface of the clamping jaw cylinders (76), the output end of the rack pushing cylinder (76) is connected with a rack (77), a gear (78) is connected to the rotating shaft of the clamping block (79), and the rack (77) is meshed with the gear (78).
7. The method for implementing the device for detecting defects of the flat motor of the mobile phone according to claim 1, wherein the method comprises the following steps: defective product collection mechanism (8) are including defective product collection box (81) and defective product collection box translation cylinder (82), and wherein, defective product collection box translation cylinder (82) is connected in the top of frame (1), is connected with defective product collection box (81) on the slider of defective product collection box translation cylinder (82).
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| CN110615260B (en) * | 2019-05-24 | 2023-12-19 | 深圳市海铭德科技有限公司 | Transplanting conveying detection device in three-rail conveying detection and control method |
| CN111024727A (en) * | 2019-12-17 | 2020-04-17 | 成都数之联科技有限公司 | Intelligent gear defect detection equipment |
| CN112573190B (en) * | 2020-12-08 | 2023-03-31 | 华南理工大学广州学院 | Working method of sand core conveying system |
| CN112827842B (en) * | 2020-12-31 | 2022-12-13 | 浙江机电职业技术学院 | Automatic production line system and method for detecting size and surface defects of medium-sized cross shaft |
| CN113909173B (en) * | 2021-09-26 | 2023-04-07 | 连智(大连)智能科技有限公司 | Automatic change brilliant support and remove gluey equipment |
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