CN218109724U - Crusher mechanical arm welding workstation - Google Patents

Crusher mechanical arm welding workstation Download PDF

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Publication number
CN218109724U
CN218109724U CN202222649063.2U CN202222649063U CN218109724U CN 218109724 U CN218109724 U CN 218109724U CN 202222649063 U CN202222649063 U CN 202222649063U CN 218109724 U CN218109724 U CN 218109724U
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China
Prior art keywords
welding
mechanical arm
seat
supporting seat
supporting
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CN202222649063.2U
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Chinese (zh)
Inventor
沈磊
温从众
康浩
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Ma'anshan Shenghe New Intelligent Technology Co ltd
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Ma'anshan Shenghe New Intelligent Technology Co ltd
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Abstract

The utility model discloses a welding workstation of a crusher mechanical arm, which comprises a welding platform, wherein the welding platform is used for fixing the crusher mechanical arm so as to facilitate welding; the supporting seats are distributed on the welding platform along the length direction of the mechanical arm and are used for supporting the lower surface of the mechanical arm and keeping the upper surface of the mechanical arm in a horizontal state; and the fixing mechanism is used for fixing the mechanical arm welding plate and fixedly installing the mechanical arm welding plate on the welding platform. The fixing mechanism is adopted to improve the welding and positioning effect of the mechanical arm, and deformation of a welding plate of the mechanical arm in the welding process is avoided.

Description

Crusher mechanical arm welding workstation
Technical Field
The utility model relates to a supplementary field of broken machine tooling especially relates to a breaker arm weldment work station.
Background
Fixed hydraulic breaker arm mainly uses in mining machinery, through arm front end installation hydraulic hammer with bold ore breakage one-tenth fritter ore, prevents that the ore from blockking up the feed inlet, the welding quality of arm will directly influence the life and the working effect of equipment. However, the manual welding has uncertain factors, welding efficiency is low, such as missing welding and few welding, and enterprise production requirements cannot be met, and the positioning effect of the existing welding workstation on the mechanical arm in the welding process is poor, so that the welding quality of the mechanical arm in the welding process is poor, the mechanical arm is cracked due to welding deviation in the working process, and the service life of the mechanical arm is seriously influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing a welding workstation for a mechanical arm of a crusher.
In order to achieve the above purpose, the utility model adopts the technical scheme that: a welding workstation of a mechanical arm of a crusher comprises a welding platform, wherein the welding platform is used for fixing all welding parts of the mechanical arm; the welding rotating table is used for fixing two ends of the welding platform and enabling the welding platform to rotate in cooperation with the welding manipulator; the welding manipulator is used for welding the mechanical arm on the welding rotating table and is placed on the side face of the welding platform; the control cabinet is used for controlling the welding rotating table and the welding manipulator; the welding platform is used for fixing the crusher mechanical arm to facilitate welding; the supporting seats are distributed on the welding platform along the length direction of the mechanical arm and are used for supporting the lower surface of the mechanical arm; and the fixing mechanism is used for fixing the mechanical arm welding plate and fixedly installing the mechanical arm welding plate on the welding platform.
Preferably, the support seat comprises a first support seat, a second support seat, a third support seat, a fourth support seat and a fifth support seat; the first supporting seat is placed at the front end of the mechanical arm, the second supporting seat is placed at the rear side of the first supporting seat, the third supporting seat is placed at the rear side of the second supporting seat and used for supporting the mechanical arm oil cylinder connecting seat, the fourth supporting seat 24 is placed at the rear side of the third supporting seat and used for supporting the mechanical arm oil cylinder connecting seat side plate, and the fifth supporting seat is placed at the rear side of the fourth supporting seat and used for supporting the mechanical arm rotating shaft connecting plate.
Preferably, the fixing mechanism comprises a longitudinal fixing mechanism, a transverse fixing mechanism, a first positioning seat, a second positioning seat and a third positioning seat; the longitudinal fixing mechanism is arranged at the upper end parts of the side surfaces of the first supporting seat, the second supporting seat and the fourth supporting seat and used for providing downward pressure; the transverse fixing mechanism is fixedly arranged on two sides of the third supporting seat and the fifth supporting seat and used for providing lateral pressure so that a welding plate on the side face of the mechanical arm is tightly attached to the mechanical arm main body; the transverse fixing mechanisms are fixedly installed on the positioning seats through bolts respectively.
Preferably, the first positioning seat is provided with a transverse fixing mechanism, is placed on two sides of the fifth supporting seat and is fixedly installed on the welding platform, and the first positioning seat is used for pressing the rotating shaft connecting plate and the mechanical arm.
Preferably, the second positioning seat is provided with a transverse fixing mechanism, is placed on two sides of the fourth supporting seat and is fixedly mounted on the welding platform, and is used for pressing the oil cylinder connecting seat side plate and the mechanical arm body.
Preferably, the third positioning seat is provided with a transverse fixing mechanism, is placed on two sides of the third supporting seat and is fixedly installed on the welding platform, and the third positioning seat is used for tightly pressing the oil cylinder connecting seat and the mechanical arm body.
Preferably, a pin shaft fixing seat is fixedly installed on the side surface of the fifth supporting seat, and the pin shaft fixing seat comprises a first pin shaft fixing seat and a second pin shaft fixing seat; and the pin shaft fixing seat is fixedly provided with a mounting pin which is inserted in a pin shaft mounting hole of the mechanical arm.
Compared with the prior art, the utility model discloses following beneficial effect has: the utility model discloses a welding machines hand improves work efficiency, realizes automatic welding operation, improves arm welding position effect through fixed establishment, has avoided welded in-process arm welded plate to be heated and takes place to warp to influence welding process and welded precision, fixed mounting round pin on the round pin axle fixing base, the installation round pin cartridge is in the round pin axle mounting hole of arm, prevents near the welding of round pin axle hole and leads to the mounting hole to warp.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a top view of the present invention;
FIG. 3 is a schematic structural view of the welding platform of the present invention;
FIG. 4 is a top view of the welding platform of the present invention;
FIG. 5 is a schematic diagram of another embodiment of the mechanism of the present invention;
FIG. 6 is a schematic diagram of the mechanism of yet another embodiment of the present invention;
in the figure: the welding platform comprises a welding platform 1, a welding rotating table 2, a welding manipulator 3, a control cabinet 4, a protective screen 5, a first supporting seat 21, a second supporting seat 22, a third supporting seat 23, a fourth supporting seat 24, a fifth supporting seat 25, a first pin fixing seat 31, a second pin fixing seat 32, a longitudinal fixing mechanism 101, a transverse fixing mechanism 102, a first positioning seat 11, a second positioning seat 12, a third positioning seat 13 and a mechanical arm 100.
Detailed Description
The following description is provided to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments described below are by way of example only, and other obvious variations will occur to those skilled in the art.
As shown in fig. 1-2, the welding workstation for the mechanical arm of the crusher of the present invention comprises a welding platform 1, wherein the welding platform 1 is used for fixing each welding part of the mechanical arm; the welding rotating table 2 is used for fixing two ends of the welding platform 1 and enabling the welding platform 1 to rotate in cooperation with the welding manipulator 3; the welding manipulator 3 is used for welding the mechanical arm on the welding rotating platform 2 and is placed on the side face of the welding platform 1; the control cabinet 4 is used for controlling the welding rotating platform 2 and the welding manipulator 3 and is placed on the outer side of the protective net 5; it should be further noted that the welding manipulator 3 is a 6-axis welding robot, and a fixed welding manipulator is adopted in this embodiment, for example, a long crusher manipulator is machined, and the fixed welding manipulator exceeds the working range of the welding manipulator 3, and a rail type welding robot can be adopted, and a rail is laid on the side surface of the welding platform 1, so that the welding operation can be realized along the movement of the platform. The welding platform 1 can realize axial rotation through the welding revolving stage 2, satisfies 3 other angle welding demands of welding manipulator, improves work efficiency greatly.
In the present embodiment, the welding platform 1 is used to fix the crusher manipulator 100 for welding; the welding platform 1 is a horizontal plate structure, two ends of which are fixed in the middle of the welding rotating platform 2, and is placed on a welding frame for welding alignment and providing a horizontal foundation for mounting other mounting components; the supporting seats are distributed on the welding platform along the length direction of the mechanical arm and are used for supporting the lower surface of the mechanical arm and keeping the upper surface of the mechanical arm 100 in a horizontal state; it should be noted that the supporting seat can be placed at different welding positions at the upper end of the mechanical arm as required, and the welding angle of the mechanical arm is adjusted, the utility model takes the level of the upper surface of the mechanical arm as an example, and other angle welding embodiments are not excluded; a fixing mechanism for fixing the robot arm 100 and fixedly mounting it on the welding platform. It should be noted that the fixing mechanism is used to fix the welding parts of different robots to the robot arm 100; the welding positioning effect of the mechanical arm is improved, and the mechanical arm welding plate is prevented from being heated to deform in the welding process, so that the welding process and the welding precision are influenced.
The outer support seat comprises a first support seat 21, a second support seat 22, a third support seat 23, a fourth support seat 24 and a fifth support seat 25; each support seat is fixedly connected with the welding platform 1 through a bolt, and the first support seat 21 is placed at the front end part of the mechanical arm 100; the second supporting seat 22 is placed at the rear side of the first supporting seat 21; the third support seat 23 is disposed at the rear side of the second support seat 22 and is used for supporting an oil cylinder connection seat 1001 of the mechanical arm 100; the fourth supporting seat 24 is placed at the rear side of the third supporting seat 23 and is used for supporting a side plate 1002 of the oil cylinder connecting seat of the mechanical arm 100; the fifth supporting seat 25 is disposed at the rear side of the fourth supporting seat 24, and is used for supporting the rotating shaft connecting plate 1003 of the robot arm 100.
The fixing mechanism comprises a longitudinal fixing mechanism 101 and a transverse fixing mechanism 102; the longitudinal fixing mechanism 101 is mounted at the upper end of the side surfaces of the first support seat 21, the second support seat 22 and the fourth support seat 24 and used for providing downward pressure; as can be clearly seen from fig. 1, the longitudinal fixing mechanism 101 is fixedly connected with the side surfaces of the first support seat 21, the second support seat 22 and the fourth support seat 24 through bolts, and the longitudinal fixing mechanism 101 fixes the mechanical arm on the corresponding support seat through a pressing plate and a downward pressing locking handle; it should be noted that the press-down locking handle is a prior art product and will not be described in detail.
The transverse fixing mechanism 102 is fixedly installed at two sides of the third supporting seat 23 and the fifth supporting seat 25 and used for providing lateral pressure to enable a welding plate on the side face of the mechanical arm to be tightly attached to the mechanical arm main body; the transverse fixing mechanisms 102 are respectively fixedly installed on the positioning seats through bolts. As can be clearly understood from fig. 1 and fig. 2, the transverse fixing mechanism 102 is fixedly mounted on the upper surface of the corresponding support seat through a bolt, the transverse fixing mechanism 102 tightly attaches the welding plate on the side surface of the mechanical arm to the main body of the mechanical arm through a horizontal locking handle, and it should be noted that the horizontal locking handle is a product in the prior art and will not be described in detail.
The first positioning seat 11 is provided with a transverse fixing mechanism 102, is placed on two sides of the fifth supporting seat 25 and is fixedly installed on the welding platform 1, and is used for pressing the rotating shaft connecting plate 1003 and the mechanical arm 100.
The second positioning seat 12 is provided with a transverse fixing mechanism 102, is placed on two sides of the fourth supporting seat 24, and is fixedly mounted on the welding platform 1, and is used for pressing the oil cylinder connecting seat side plate 1002 and the mechanical arm 100 body.
The third positioning seat 13 is provided with a transverse fixing mechanism 102, is placed on two sides of the third supporting seat 23, and is fixedly mounted on the welding platform 1, so as to compress the cylinder connecting seat 1001 and the body of the mechanical arm 100.
It should be noted that, the positioning seat is different according to the height that compresses tightly the position, and its height is also different, can adopt the positioning seat of liftable.
First round pin axle fixing base 31, second round pin axle fixing base 32 fixed mounting are in the side of fifth supporting seat 25, and fixed mounting has the mounting pin on the round pin axle fixing base, and the mounting pin cartridge prevents near the welding of round pin axle hole that leads to the mounting hole to warp in the round pin axle mounting hole of arm.
In some embodiments, referring to fig. 5, a welding workstation of a mechanical arm of a crusher adopts 2 welding platforms 1 arranged in front of and behind a welding manipulator 3, so that after one welding platform finishes working, the other welding platform performs welding preparation tooling, and thus the working efficiency is greatly improved.
In some embodiments, referring to fig. 6, a welding workstation of a mechanical arm of a crusher adopts a rail-type welding manipulator 3 to place a plurality of welding platforms 1 along a rail, and 2 welding platforms 1 are implemented for example, so that after one welding platform finishes working, another welding platform performs welding preparation tooling, thereby greatly improving the working efficiency. It should be noted that, the rail-mounted welding manipulator is prior art, purchase the installation can, the utility model discloses not being described in detail.
The foregoing shows and describes the basic principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that all the embodiments and descriptions are provided in the present invention, and that various changes and modifications can be made without departing from the spirit and scope of the present invention, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (9)

1. A crusher mechanical arm welding workstation is characterized by comprising a welding platform, wherein the welding platform is used for fixing all welding parts of a mechanical arm; the welding rotating table is used for fixing two ends of the welding platform and enabling the welding platform to rotate in cooperation with the welding manipulator; the welding manipulator is used for welding the mechanical arm on the welding rotating table and placing the mechanical arm on the side surface of the welding platform; and the control cabinet is used for controlling the welding rotating platform and the welding manipulator.
2. The welding workstation of claim 1, wherein the welding platform is used for fixing the crusher manipulator for welding; the supporting seats are distributed on the welding platform along the length direction of the mechanical arm and are used for supporting the lower surface of the mechanical arm; and the fixing mechanism is used for fixing the mechanical arm welding plate and fixedly mounting the mechanical arm welding plate on the welding platform.
3. The crusher manipulator welding workstation of claim 2, wherein the support pedestal comprises a first support pedestal, a second support pedestal, a third support pedestal, a fourth support pedestal, a fifth support pedestal; the hydraulic cylinder supporting mechanism is characterized in that the first supporting seat is placed at the front end part of the mechanical arm, the second supporting seat is placed at the rear side of the first supporting seat, the third supporting seat is placed at the rear side of the second supporting seat and used for supporting a cylinder connecting seat of the mechanical arm, the fourth supporting seat is placed at the rear side of the third supporting seat and used for supporting a cylinder connecting seat side plate of the mechanical arm, and the fifth supporting seat is placed at the rear side of the fourth supporting seat and used for supporting a rotating shaft connecting plate of the mechanical arm.
4. The crusher manipulator welding workstation of claim 2, wherein the securing mechanism comprises a longitudinal securing mechanism, a transverse securing mechanism, a first positioning seat, a second positioning seat, a third positioning seat; the longitudinal fixing mechanism is arranged at the upper end parts of the side surfaces of the first supporting seat, the second supporting seat and the fourth supporting seat and used for providing downward pressure; the transverse fixing mechanism is fixedly arranged on two sides of the third supporting seat and the fifth supporting seat and used for providing lateral pressure so that a welding plate on the side face of the mechanical arm is tightly attached to the mechanical arm main body; the transverse fixing mechanisms are fixedly installed on the positioning seats through bolts respectively.
5. The welding workstation of the mechanical arm of the crusher as claimed in claim 4, wherein the first positioning seat is provided with a transverse fixing mechanism and is placed on two sides of the fifth supporting seat and is fixedly arranged on the welding platform for pressing the rotating shaft connecting plate and the mechanical arm.
6. The welding workstation of the mechanical arm of the crusher as claimed in claim 4, wherein the second positioning seat is provided with a transverse fixing mechanism and is placed on two sides of the fourth supporting seat and is fixedly arranged on the welding platform for pressing the side plate of the oil cylinder connecting seat and the mechanical arm body.
7. The welding workstation of the mechanical arm of the crusher as claimed in claim 4, wherein the third positioning seat is provided with a transverse fixing mechanism and is placed on two sides of the third supporting seat and is fixedly arranged on the welding platform for pressing the cylinder connecting seat and the mechanical arm body.
8. The welding workstation of the mechanical arm of the crusher as claimed in claim 3, wherein a pin fixing seat is fixedly mounted on the side surface of the fifth supporting seat, and the pin fixing seat comprises a first pin fixing seat and a second pin fixing seat; and the pin shaft fixing seat is fixedly provided with a mounting pin which is inserted in a pin shaft mounting hole of the mechanical arm.
9. The crusher manipulator welding workstation of claim 1, wherein the welding manipulator is a fixed 6-axis welding robot or an orbital 6-axis welding robot.
CN202222649063.2U 2022-10-09 2022-10-09 Crusher mechanical arm welding workstation Active CN218109724U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222649063.2U CN218109724U (en) 2022-10-09 2022-10-09 Crusher mechanical arm welding workstation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222649063.2U CN218109724U (en) 2022-10-09 2022-10-09 Crusher mechanical arm welding workstation

Publications (1)

Publication Number Publication Date
CN218109724U true CN218109724U (en) 2022-12-23

Family

ID=84495920

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222649063.2U Active CN218109724U (en) 2022-10-09 2022-10-09 Crusher mechanical arm welding workstation

Country Status (1)

Country Link
CN (1) CN218109724U (en)

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