CN218104754U

CN218104754U - Automatic material loading formula tealeaves flattens device

Info

Publication number: CN218104754U
Application number: CN202222577154.XU
Authority: CN
Inventors: 孙东; 曹磊; 柯艳; 宋小红
Original assignee: Pingli County Dongfeng Tea Industry Professional Cooperative
Current assignee: Pingli County Dongfeng Tea Industry Professional Cooperative
Priority date: 2022-09-28
Filing date: 2022-09-28
Publication date: 2022-12-23
Anticipated expiration: 2032-09-28

Abstract

The utility model relates to a tea processing technology field discloses an automatic material loading formula tealeaves flattens device, the inside of pressing the material platform is provided with die cavity forming mechanism, die cavity forming mechanism's port one side is provided with the feed bin, the hopper one end of feed bin is provided with pushes away the material cylinder, the flexible end that pushes away the material cylinder is provided with the scraping wings, the top that pushes down the platform is located middle part position department and is provided with down the air cylinder, the flexible end that pushes down the air cylinder is provided with down template mechanism, the utility model discloses a scraping wings is with the inside tealeaves of feed bin independently propelling movement to die cavity forming mechanism in, under its inside vibrating spring and vibrating motor's vibration combination, can carry out autonomous, tiling material loading work to tealeaves, replaced the form of traditional artifical manual material loading, can improve tiling, the homogeneity of tealeaves material loading in the one of which aspect, strengthen the integrated into one piece performance of tealeaves compaction, on the other hand can reduce staff's manipulation strength, improves operational safety.

Description

Automatic material loading formula tealeaves flattens device

Technical Field

The utility model relates to a tea processing technology field specifically is an automatic material loading formula tealeaves flattens device.

Background

Tea cakes, as one form of tea packaging, are usually pressed into a specified shape by a flattening device during production and processing, so as to be convenient for packaging, transportation and carrying, as in the prior art: through retrieval, the Chinese patent network discloses a tea processing and flattening device (publication No. CN 215898771U), which can add tea into a cylinder through the arranged cylinder, a hydraulic cylinder, a push plate, a vertical rod and a pressure plate, then the hydraulic cylinder is started, the pressure plate can enter the cylinder to flatten the tea, and the flattening efficiency is effectively improved. However, the tea leaf processing and flattening device adopted in the above patent publications and the existing market places has some disadvantages: this type of adoption pneumatic cylinder promotes the pressure disk and carries out the form that flattens to the inside tealeaves of barrel, and the inside tealeaves of barrel is very easily because the tiling inequality leads to appearing flattening uneven condition, influences the flattening of tealeaves an organic whole nature when stacking. Accordingly, one skilled in the art provides an automatic feeding type tea leaf flattening device to solve the above-mentioned problems of the prior art.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic material loading formula tealeaves flattens device to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above purpose, the utility model provides a following technical scheme: the utility model provides an automatic material loading formula tealeaves flattens device, includes presses the material platform and pushes down the platform, press the material platform and push down through supporting grudging post fixed connection between the platform, the inside of pressing the material platform is provided with die cavity forming mechanism, port one side of die cavity forming mechanism is provided with the feed bin, the storehouse fill one end of feed bin is provided with pushes away the material cylinder, the flexible end that pushes away the material cylinder is provided with the scraping wings, the top that pushes down the platform is located middle part position department and is provided with down the air cylinder, the flexible end that pushes down the air cylinder is provided with down die plate mechanism.

As the utility model discloses further scheme again: the push plate is of a U-shaped structure, and the outer diameter of the push plate is matched with the inner diameter of a hopper of the storage bin.

As a further aspect of the present invention: the die cavity forming mechanism comprises a die cavity, vibration springs are symmetrically arranged at the corner ends of the support of the die cavity, vibration motors are symmetrically arranged at the positions, located on the two sides, of the bottom plate surface of the die cavity, an ejection cylinder is arranged at the position, located in the middle of the bottom plate surface of the die cavity, and the telescopic end of the ejection cylinder penetrates through the die cavity and is fixedly connected with an ejection plate.

As a further aspect of the present invention: the number of the vibration springs is four, and the vibration springs are right opposite to the positions of four corner ends of the die cavity.

As a further aspect of the present invention: and the cavity of the die cavity is internally provided with an accommodating groove matched with the ejector plate.

As the utility model discloses further scheme again: the lower template pressing mechanism comprises an upper bearing plate and a lower bearing plate, telescopic pressing rods are symmetrically arranged at the corner ends of the upper bearing plate, bearing sleeves are symmetrically arranged at the corner ends of the lower bearing plate, compression springs are pressed at the opposite ends of the telescopic pressing rods and the bearing sleeves, and a lower pressing die is arranged below the lower bearing plate.

As a further aspect of the present invention: the telescopic pressure lever is elastically clamped with the pressure-bearing sleeve through a compression spring.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a scraping wings is with inside tealeaves of feed bin independently propelling movement to die cavity forming mechanism in, under its inside vibrating spring and vibrating motor's vibration combination, can carry out autonomous, the material loading work that tiles to tealeaves, has replaced the form of traditional artifical manual material loading, and tiling, the homogeneity that can improve the tealeaves material loading in one aspect of it strengthens the compacted integrated into one piece performance of tealeaves, and on the other hand can reduce staff's manipulation strength, improves the operational safety nature.

2. The utility model discloses finishing the back to tealeaves material loading, elasticity through push down template mechanism and die cavity forming mechanism is to pressing, can improve the flatly mild of tealeaves on the one hand, stability, improve the fashioned compaction performance of tealeaves flattening, on the other hand can reduce push down template mechanism and die cavity forming mechanism to closing impact strength, avoid the dislocation, reasons such as incline lead to push down template mechanism and the hard collision impact of die cavity forming mechanism, the condition of structural damage appears, and flatten the back that finishes at tealeaves, promote shifting up of kicking plate through the kicking cylinder, can initiatively release the tealeaves after flattening, the staff of being convenient for gets and puts.

Drawings

FIG. 1 is a schematic structural view of an automatic feeding type tea leaf flattening device;

FIG. 2 is a schematic structural view of a bin in an automatic feeding type tea leaf flattening device;

FIG. 3 is a schematic structural view of a lower die plate mechanism in an automatic feeding type tea leaf flattening device;

fig. 4 is a schematic structural view of a die cavity forming mechanism in an automatic feeding type tea leaf flattening device.

In the figure: 1. a material pressing platform; 2. a support stand; 3. pressing the platform; 4. pressing down the air cylinder; 5. a template pressing mechanism; 51. an upper bearing plate; 52. a lower bearing plate; 53. pressing a die; 54. a telescopic compression bar; 55. a compression spring; 56. a pressure-bearing sleeve; 6. a storage bin; 7. a material pushing plate; 8. a material pushing cylinder; 9. a mold cavity forming mechanism; 91. a mold cavity; 92. a vibration spring; 93. a vibration motor; 94. a material ejection cylinder; 95. and a material ejecting plate.

Detailed Description

Please refer to fig. 1-4, in the embodiment of the utility model, an automatic material loading formula tealeaves flattens device, including pressing material platform 1 and push down platform 3, press through supporting grudging post 2 fixed connection between material platform 1 and the push down platform 3, the inside of pressing material platform 1 is provided with die cavity forming mechanism 9, die cavity forming mechanism 9 includes die cavity 91, the support corner end symmetry of die cavity 91 is provided with vibrating spring 92, and the bottom face of die cavity 91 is located both sides position department symmetry and is provided with vibrating motor 93, vibrating spring 92's quantity is four groups, and vibrating spring 92 just to four corner positions department of die cavity 91, after propelling movement tealeaves to die cavity 91 is inside, vibrating motor 93 begins to work, under vibrating spring 92's elasticity supports, drive die cavity 91 mechanical vibration, the tealeaves to the inside of die cavity 91 vibrates and trembles the flat work, make tealeaves keep even tiling state, so that improve tealeaves and flatten an organic whole nature.

One side of the port of the die cavity forming mechanism 9 is provided with a stock bin 6, one end of a bin hopper of the stock bin 6 is provided with a material pushing cylinder 8, the telescopic end of the material pushing cylinder 8 is provided with a material pushing plate 7, the material pushing plate 7 is of a U-shaped structure, the outer diameter of the material pushing plate 7 is matched with the inner diameter of the hopper of the stock bin 6, when tea leaves are flattened, the tea leaves are quantitatively added into the stock bin 6, after the tea leaves are fed, the telescopic end of the material pushing cylinder 8 stretches out to push the material pushing plate 7 to advance, and the tea leaves in the stock bin 6 are pushed into a die cavity 91 to be flattened.

The tea leaf flattening machine is characterized in that a lower pressing cylinder 4 is arranged above the lower pressing platform 3 and located at the middle position, a lower pressing template mechanism 5 is arranged at the telescopic end of the lower pressing cylinder 4, the lower pressing template mechanism 5 comprises an upper bearing plate 51 and a lower bearing plate 52, telescopic pressing rods 54 are symmetrically arranged at the corner ends of the upper bearing plate 51, bearing sleeves 56 are symmetrically arranged at the corner ends of the lower bearing plate 52, compression springs 55 are pressed at the joint ends of the telescopic pressing rods 54 and the bearing sleeves 56, a lower pressing die 53 is arranged below the lower bearing plate 52, the telescopic pressing rods 54 and the bearing sleeves 56 are elastically clamped through the compression springs 55, after tea leaves are vibrated and flattened, the telescopic ends of the lower pressing cylinder 4 extend out to push the lower pressing template mechanism 5 to move downwards, so that the lower pressing die 53 moves downwards to be jointed with a mold cavity 91 to perform tea leaf flattening work, and in the tea leaf flattening process, the elastic compression of the telescopic pressing rods 54 and the bearing sleeves 56 is clamped through the elastic force of the vibrating springs 92, on one hand, the other hand, the flat and stable tea leaf flattening performance can be improved, and on the other hand, the pressing mechanism can be prevented from being damaged due to the impact forming of the lower pressing template mechanism 5 and the deflection of the pressing mechanism, and the pressing mechanism 9, and the deflection of the pressing mechanism.

The utility model discloses a theory of operation is: when tea leaves are flattened, tea leaves are quantitatively added into the bin 6, after the tea leaves are fed, the telescopic end of the material pushing cylinder 8 extends to push the material pushing plate 7 to move forwards, the tea leaves in the bin 6 are pushed into the die cavity 91 to be flattened, after the tea leaves are pushed into the die cavity 91, the vibrating motor 93 starts to work, under the elastic support of the vibrating spring 92, the die cavity 91 is driven to vibrate mechanically, the tea leaves in the die cavity 91 are vibrated and flattened, so that the tea leaves are kept in a uniform flat-laying state, after the tea leaves are vibrated and flattened, the telescopic end of the material pushing cylinder 4 extends to push the lower pressing template mechanism 5 to move downwards, the lower pressing die 53 moves downwards to be abutted to the die cavity 91, the tea leaves are flattened, after the tea leaves are flattened, the telescopic end of the material pushing cylinder 94 extends to push the material pushing plate 95 to move upwards, the compacted tea leaves are pushed out from the inside of the die cavity 91 to be convenient for a worker to take and place, the whole flattening process is simple to operate, the feeding is not required to be carried out manually, and the operation safety is higher.

The bottom face of die cavity 91 is located middle part position department and is provided with liftout cylinder 94, and the flexible end of liftout cylinder 94 runs through die cavity 91 and liftout plate 95 fixed connection, and the fluting of accomodating with liftout plate 95 looks adaptation is seted up to die cavity 91's cavity inside, flattens the back to tealeaves, and the flexible end of liftout cylinder 94 stretches out, promotes liftout plate 95 and shifts up, and tealeaves after will compacting is released from die cavity 91 is inside to be convenient for the staff gets and puts.

The above-mentioned, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides an automatic material loading formula tealeaves flattens device, includes presses material platform (1) and pushes down platform (3), its characterized in that, press material platform (1) and push down through supporting grudging post (2) fixed connection between platform (3), the inside of pressing material platform (1) is provided with die cavity forming mechanism (9), port one side of die cavity forming mechanism (9) is provided with feed bin (6), the hopper one end of feed bin (6) is provided with pushes away material cylinder (8), the flexible end that pushes away material cylinder (8) is provided with scraping wings (7), the top that pushes down platform (3) is located middle part position department and is provided with and pushes down cylinder (4), the flexible end that pushes down cylinder (4) is provided with pushes down template mechanism (5).

2. The automatic feeding type tea leaf flattening device according to claim 1, wherein the ejector plate (7) is of a U-shaped structure, and the outer diameter of the ejector plate (7) is matched with the inner diameter of the hopper of the storage bin (6).

3. The automatic feeding type tea leaf flattening device according to claim 1, wherein the die cavity forming mechanism (9) comprises a die cavity (91), the support corner ends of the die cavity (91) are symmetrically provided with vibrating springs (92), the bottom plate surfaces of the die cavity (91) are symmetrically provided with vibrating motors (93) at two side positions, the bottom plate surface of the die cavity (91) is provided with an ejecting cylinder (94) at the middle position, and the telescopic end of the ejecting cylinder (94) penetrates through the die cavity (91) and is fixedly connected with an ejecting plate (95).

4. An automatic feeding type tea leaf flattening device according to claim 3, characterized in that the number of the vibration springs (92) is four, and the vibration springs (92) are right opposite to four corner end positions of the die cavity (91).

5. The automatic feeding type tea leaf flattening device according to claim 3, wherein a containing slot matched with the ejector plate (95) is formed in the cavity of the die cavity (91).

6. The automatic feeding type tea leaf flattening device according to claim 1, wherein the lower pressing template mechanism (5) comprises an upper bearing plate (51) and a lower bearing plate (52), the corner ends of the upper bearing plate (51) are symmetrically provided with telescopic pressing rods (54), the corner ends of the lower bearing plate (52) are symmetrically provided with bearing sleeves (56), the opposite ends of the telescopic pressing rods (54) and the bearing sleeves (56) are pressed with compression springs (55), and a lower pressing die (53) is arranged below the lower bearing plate (52).

7. An automatic feeding type tea leaf flattening device according to claim 6, characterized in that the telescopic pressing rod (54) is elastically clamped with the pressure-bearing sleeve (56) through a compression spring (55).