CN218079436U - On-line full-automatic vacuum plasma processor - Google Patents
On-line full-automatic vacuum plasma processor Download PDFInfo
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- CN218079436U CN218079436U CN202222557499.9U CN202222557499U CN218079436U CN 218079436 U CN218079436 U CN 218079436U CN 202222557499 U CN202222557499 U CN 202222557499U CN 218079436 U CN218079436 U CN 218079436U
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Abstract
The utility model discloses an online full-automatic vacuum plasma processor, which comprises a frame, wherein a conveying line for conveying a material box is arranged on the frame; the conveying line is provided with a feeding station, a processing station and a discharging station; a vacuum plasma cleaning mechanism and a material box jacking mechanism are respectively arranged above and below the processing station; a material box transfer device is arranged on one side of the rack on the conveying line; a blocking and stopping cylinder is arranged between the feeding station and the processing station; and a sensor is arranged on the feeding station. The utility model is connected with an upper machine and a lower machine, and the feeding, vacuum plasma cleaning and blanking of workpieces are fully automated without manual intervention under the combined action of a material box jacking mechanism, a material box transfer device, a blocking and stopping cylinder and a sensor by arranging a vacuum plasma cleaning mechanism consisting of a cover plate, a vacuum box body and a plasma power supply; the production is fully automatic and standardized, the labor cost is reduced, and the production efficiency and quality are improved.
Description
Technical Field
The utility model relates to a plasma treatment equipment technical field especially relates to online full-automatic vacuum plasma processor.
Background
With the rapid development of the golf head industry, the silk-screen effect of the golf club is not uniform. LOGO of ball head silk screen printing is easy to paint off, so that the appearance of a product is influenced, the quality of the product is determined, and the activation treatment of the surface of a golf ball head by adopting plasma treatment is important to the silk screen printing quality.
In the prior art, similar plasma machines exist, but only single-machine processing is available, workpieces are manually transferred from a previous process to a vacuum plasma processing station for cleaning, an operator is required to wait in the cleaning process, and the workpieces are manually taken out from the vacuum plasma processing station after being cleaned; due to the problems of insufficient operation, unstable quality, low efficiency and the like in manual operation, and high labor and manufacturing cost, the technical requirements of modern production cannot be met.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model aims to provide an equal-line full-automatic vacuum plasma processor which is online with an upper computer and a lower computer, and is characterized in that a vacuum plasma cleaning mechanism consisting of a cover plate, a vacuum box body and a plasma power supply is arranged, so that the feeding, vacuum plasma cleaning and blanking of workpieces are fully automated under the combined action of a material box jacking mechanism, a material box transfer device, a blocking cylinder and a sensor, and the process does not need manual intervention; the production is fully automatic and standardized, the labor cost is reduced, and the production efficiency and quality are improved.
In order to solve the above problems, the utility model adopts the following technical scheme:
the linear full-automatic vacuum plasma processor comprises a rack and is characterized in that a conveying line for conveying a material box is arranged on the rack; a plurality of workpieces are arranged on the material box;
a feeding station, a processing station and a discharging station are sequentially arranged on the conveying line from left to right; a vacuum plasma cleaning mechanism is arranged above the processing station; a material box jacking mechanism is arranged below the vacuum plasma cleaning mechanism; a material box transfer device is arranged on one side of the rack on the conveying line;
a blocking and stopping cylinder is arranged between the feeding station and the processing station of the frame; a sensor for detecting the material box is arranged on the feeding station; the sensor is electrically connected with the gear-stopping cylinder;
an electric control cabinet is arranged below the rack; and the electric control cabinet is electrically connected with the vacuum plasma cleaning mechanism, the material box transfer device and the blocking cylinder.
Preferably, the conveying line comprises guide rails which are symmetrically arranged in front and back; the guide rail is provided with a supporting block at the processing station;
the vacuum plasma cleaning mechanism comprises a cover plate, a vacuum box body, a plasma power supply and a vacuum generator; the cover plate is detachably arranged on the supporting block; the frame is located for processing a bracket is arranged on the station; the vacuum box body is positioned above the cover plate and is arranged on the bracket; the plasma power supply is positioned above the vacuum box body and is communicated with the vacuum box body; the vacuum generator is connected with the vacuum box body through a pipeline;
the material box jacking mechanism is positioned below the cover plate, and the cover plate is fixedly connected with the material box jacking mechanism; the vacuum generator is arranged on one side of the frame.
Preferably, the magazine jacking mechanism comprises a jacking plate, a jacking cylinder, a guide post and a fixed plate;
the fixed plate is fixedly connected with the rack; the jacking cylinder is positioned between the fixed plate and the rack; the jacking plate is positioned above the fixed plate; the driving end of the jacking cylinder is vertically upward and fixedly connected with the jacking plate after penetrating through the fixed plate; four guide posts are arranged and distributed on the periphery of the jacking plate; one end of the guide post is connected with the lower surface of the jacking plate, and the other end of the guide post vertically penetrates through the fixed plate downwards and then extends to the upper part of the rack; a limiting sleeve is sleeved between the jacking plate and the fixing plate of the guide post; and connecting columns connected with the cover plate are arranged on the periphery of the upper surface of the jacking plate.
Preferably, the magazine transferring device comprises a clamping jaw, a clamping jaw cylinder, a lifting driving mechanism and a left and right driving mechanism;
the left and right driving mechanism comprises a left and right driver, a supporting frame, a driving wheel, a driven wheel, a guide belt and a first guide rail pair; the support frame is perpendicular to the rack; the driving wheel and the driven wheel are respectively arranged at the left end and the right end of the support frame; two ends of the guide belt are respectively meshed with the driven wheel and the driving wheel; the left driver and the right driver are arranged on the support frame, and the driving ends are in transmission connection with the driving wheel.
Preferably, the lifting driving mechanism comprises a lifting driver, a connecting plate, a guide block and a threaded rod;
the connecting plate is connected with the first guide rail pair; the connecting plate is connected with the guide belt; a second guide rail pair is arranged on the connecting plate; the guide block is connected with the second guide rail pair; the lifting driver is positioned above the connecting plate; the threaded rod is positioned in the middle of the second guide rail pair; one end of the threaded rod is in transmission connection with the driving end of the lifting driver, and the other end of the threaded rod continuously extends after penetrating through the threaded hole of the guide block;
the clamping jaw air cylinder is fixedly connected with the connecting plate; the clamping jaw is connected with the driving end of the clamping jaw air cylinder.
Preferably, the rack is also provided with a touch screen; the touch screen is electrically connected with the electric control cabinet.
Compared with the prior art, the beneficial effects of the utility model reside in that:
the utility model is connected with an upper machine and a lower machine, and the feeding, vacuum plasma cleaning and blanking of workpieces are fully automated without manual intervention under the combined action of a material box jacking mechanism, a material box transfer device, a blocking and stopping cylinder and a sensor by arranging a vacuum plasma cleaning mechanism consisting of a cover plate, a vacuum box body and a plasma power supply; the production is fully automatic and standardized, the labor cost is reduced, and the production efficiency and quality are improved.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
fig. 2 is a rear view of the present invention;
fig. 3 is a schematic perspective view of the magazine transfer device of the present invention;
fig. 4 is a schematic three-dimensional structure diagram of the material box jacking mechanism and the conveying line of the utility model;
FIG. 5 is a left side view of FIG. 4;
wherein: the device comprises a rack 1, a conveying line 2, a vacuum plasma cleaning mechanism 3, a magazine jacking mechanism 4, a magazine transferring device 5, a blocking cylinder 6, a sensor 7, an electric control cabinet 8, a feeding station 10, a processing station 20, a blanking station 30, a supporting block 40, a support 50, a touch screen 60, a guide rail 21, a cover plate 31, a vacuum box body 32, a plasma power supply 33, a vacuum generator 34, a jacking plate 41, a jacking cylinder 42, a guide column 43, a fixing plate 44, a connecting column 45, a limiting sleeve 46, a clamping jaw 51, a clamping jaw cylinder 52, a lifting driving mechanism 53, a left and right driving mechanism 54, a magazine 100, a lifting driver 531, a connecting plate 532, a guide block 533, a threaded rod 534, a second guide rail pair 535, a left and right driver 541, a supporting frame 542, a driving wheel 543, a driven wheel, a guide belt 545 and a first guide rail pair 546.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," "upper," "lower," "front," "rear," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The invention will be further described with reference to the accompanying drawings and specific embodiments:
as shown in fig. 1 to 5, the online full-automatic vacuum plasma processor comprises a frame 1, and is characterized in that a conveying line 2 for conveying a material box 100 is arranged on the frame 1; a plurality of workpieces are arranged on the magazine 100;
the conveying line 2 is sequentially provided with a feeding station 10, a processing station 20 and a discharging station 30 from left to right; a vacuum plasma cleaning mechanism 3 is arranged above the processing station 20; a material box jacking mechanism 4 is arranged below the vacuum plasma cleaning mechanism 3; a material box transfer device 5 is arranged on one side of the rack 1, which is positioned on the conveying line 2;
a blocking cylinder 6 is arranged between the feeding station 10 and the processing station 20 of the frame 1; a sensor 7 for detecting the material box 100 is arranged on the feeding station 10; the sensor 7 is electrically connected with the blocking cylinder 6;
an electric control cabinet 8 is arranged below the rack 1; and the electric control cabinet 8 is electrically connected with the vacuum plasma cleaning mechanism 3, the material box transfer device 5 and the blocking cylinder 6.
In this embodiment, the magazine transfer device 5 is used to transfer the magazine 100 from the loading station 10 to the processing station 20 and to transfer the magazine 100 from the processing station 20 to the unloading station 30; the material box jacking mechanism 4 is used for jacking the material box 100 positioned at the processing station 20 into the vacuum plasma cleaning mechanism 3.
In this embodiment, initially, the process parameters of the vacuum plasma processor are set to interface with the up and down station signals; after the upper station and the lower station are butted, the detected material box 100 (placing a workpiece to be processed according to a set requirement) automatically flows into the feeding station 10, and then the operation is carried out according to the following steps:
the method comprises the following steps: when the material box 100 flows into the conveying line 2 and is positioned at the feeding station 10, the sensor 7 detects that the material box 100 is in place, and the stopping cylinder 6 operates to stop the material box 100.
Step two: the material box transferring device 5 acts to transfer the material box 100 positioned at the feeding station 10 to the processing station 20; after the placement is finished, the material box transferring device 5 is moved away, then the material box jacking mechanism 4 finishes jacking the material box 100, and after the material box reaches the set position, the vacuum plasma cleaning mechanism 3 acts.
Step three: after the vacuum plasma treatment is completed, the material box jacking mechanism 4 reversely acts and resets, and then the material box transferring device 5 acts to transfer the material box 100 to the discharging station 30.
Step four: and (5) automatically conveying the finished product from the blanking station 30 to the next station, and repeating the action of the second step by the material box transferring device 5 at the same time, so as to circulate until the finished product is finished.
Further, as shown in fig. 3, the conveyor line 2 includes guide rails 21 arranged symmetrically in front and rear; the guide rail 21 is provided with a supporting block 40 at the processing station 20;
the vacuum plasma cleaning mechanism 3 comprises a cover plate 31, a vacuum box 32, a plasma power supply 33 and a vacuum generator 34; the cover plate 31 is detachably arranged on the supporting block 40; a bracket 50 is arranged on the frame 1 on the processing station 20; the vacuum box body 32 is positioned above the cover plate 31 and is arranged on the bracket 50; the plasma power supply 33 is positioned above the vacuum box body 32 and is communicated with the vacuum box body 32; the vacuum generator 34 is connected with the vacuum box body 32 through a pipeline;
the material box jacking mechanism 4 is positioned below the cover plate 31, and the cover plate 31 is fixedly connected with the material box jacking mechanism 4; the vacuum generator 34 is disposed at one side of the frame 1.
In this embodiment, the magazine transfer device 5 transfers the magazine 100 from the loading station 10 to the cover plate 31 (the processing station 20), and then the magazine transfer device 5 is moved away, and meanwhile, the magazine lifting mechanism 4 lifts up the cover plate 31 and the magazine 100 to make the cover plate 31 closely attached to the vacuum box 32, and then the vacuum generator 34 works to make the cavity thereof form a vacuum state; then the plasma power supply 33 is started to carry out plasma treatment on the workpiece in the vacuum box body 32;
after the treatment is finished, the material box jacking mechanism 4 is reset, and then the material box transfer device 5 transfers the treated workpiece to the discharging station 30, so that the vacuum plasma treatment of the workpiece is automatically finished, manual interference is not needed in the process, and the working efficiency is greatly improved.
Further, as shown in fig. 2, 4 and 5, the magazine lifting mechanism 4 includes a lifting plate 41, a lifting cylinder 42, a guide post 43 and a fixing plate 44;
the fixed plate 44 is fixedly connected with the frame 1; the jacking cylinder 42 is positioned between the fixed plate 44 and the frame 1; the lifting plate 41 is positioned above the fixed plate 44; the driving end of the jacking cylinder 42 is vertically upward and fixedly connected with the jacking plate 41 after penetrating through the fixing plate 44; four guide posts 43 are arranged and distributed around the jacking plate 41; one end of the guide column 43 is connected with the lower surface of the jacking plate 41, and the other end of the guide column vertically penetrates through the fixing plate 44 downwards and then extends to the upper part of the rack 1; a limiting sleeve 46 is sleeved on the guide column 43 between the jacking plate 41 and the fixing plate 44; and connecting columns 45 connected with the cover plate 31 are arranged on the periphery of the upper surface of the jacking plate 41.
In this embodiment, when the magazine lifting mechanism 4 is operated, the lifting cylinder 42 drives the lifting plate 41 to move vertically upward under the action of the guide pillar 43, so as to drive the cover plate 31 to move toward the vacuum box 32, so that the cover plate 31 is tightly attached to the vacuum box 32, and the magazine 100 is automatically placed in the vacuum plasma cleaning chamber.
Further, as shown in fig. 1, 2 and 4, the magazine transfer apparatus 5 includes a gripper 51, a gripper cylinder 52, a lifting drive mechanism 53 and a left-right drive mechanism 54;
the left-right driving mechanism 54 includes a left-right driver 541, a supporting bracket 542, a driving pulley 543, a driven pulley 544, a guide belt 545 and a first guide rail pair 546; the supporting frame 542 is perpendicular to the frame 1; the driving wheel 543 and the driven wheel 544 are respectively arranged at the left end and the right end of the supporting frame 542; two ends of the guide belt 545 are respectively meshed with the driven wheel 544 and the driving wheel 543; the left driver 541 and the right driver 541 are disposed on the supporting frame 542, and the driving end is in transmission connection with the driving wheel 543.
Further, as shown in fig. 4 and 5, the lifting driving mechanism 53 includes a lifting driver 531, a connecting plate 532, a guide block 533 and a threaded rod 534;
the connecting plate 532 is connected with a first guide rail pair 546; the connecting plate 532 is connected with the guide strip 545; a second guide rail pair 535 is arranged on the connecting plate 532; the guide block 533 is connected to the second rail set 535; the lifting driver 531 is located above the connecting plate 532; the threaded rod 534 is located in the middle of the second rail pair 535; one end of the threaded rod 534 is in transmission connection with the driving end of the lifting driver 531, and the other end of the threaded rod extends continuously after penetrating through the threaded hole of the guide block 533;
the clamping jaw air cylinder 52 is fixedly connected with the connecting plate 532; the clamping jaw 51 is connected with the driving end of a clamping jaw air cylinder 52.
In this embodiment, the magazine transfer device 5 is configured to automatically move left and right and move up and down, and automatically clamp the magazine 100.
Further, as shown in fig. 1, a touch screen 60 is further disposed on the rack 1; the touch screen 60 is electrically connected with the electric control cabinet 8.
In this embodiment, through the setting of the touch screen 60, corresponding process parameters can be set according to the processing requirements of workpieces of different specifications, one-key workpiece replacement can be realized, and all parameters and settings are automatically loaded without manual setting.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes are intended to fall within the scope of the present invention.
Claims (6)
1. The online full-automatic vacuum plasma processor comprises a rack and is characterized in that a conveying line for conveying a material box is arranged on the rack; a plurality of workpieces are arranged on the material box;
a feeding station, a processing station and a discharging station are sequentially arranged on the conveying line from left to right; a vacuum plasma cleaning mechanism is arranged above the processing station; a material box jacking mechanism is arranged below the vacuum plasma cleaning mechanism; a material box transfer device is arranged on one side of the rack on the conveying line;
a blocking and stopping cylinder is arranged between the feeding station and the processing station of the frame; a sensor for detecting the material box is arranged on the feeding station; the sensor is electrically connected with the gear-stop cylinder;
an electric control cabinet is arranged below the rack; and the electric control cabinet is electrically connected with the vacuum plasma cleaning mechanism, the material box transfer device and the blocking cylinder.
2. The in-line full-automatic vacuum plasma processor according to claim 1, wherein the conveyor line includes guide rails disposed symmetrically in front and rear; the guide rail is provided with a supporting block at the processing station;
the vacuum plasma cleaning mechanism comprises a cover plate, a vacuum box body, a plasma power supply and a vacuum generator; the cover plate is detachably arranged on the supporting block; the rack is provided with a bracket on a processing station; the vacuum box body is positioned above the cover plate and is arranged on the bracket; the plasma power supply is positioned above the vacuum box body and is communicated with the vacuum box body; the vacuum generator is connected with the vacuum box body through a pipeline;
the material box jacking mechanism is positioned below the cover plate, and the cover plate is fixedly connected with the material box jacking mechanism; the vacuum generator is arranged on one side of the frame.
3. The in-line full-automatic vacuum plasma processor according to claim 2, wherein the magazine lifting mechanism comprises a lifting plate, a lifting cylinder, a guide post and a fixing plate;
the fixed plate is fixedly connected with the rack; the jacking cylinder is positioned between the fixed plate and the rack; the jacking plate is positioned above the fixed plate; the driving end of the jacking cylinder is vertically upward and fixedly connected with the jacking plate after penetrating through the fixed plate; the four guide posts are distributed around the jacking plate; one end of the guide post is connected with the lower surface of the jacking plate, and the other end of the guide post vertically penetrates through the fixed plate downwards and then extends to the upper part of the rack; a limiting sleeve is sleeved between the jacking plate and the fixing plate on the guide post; and connecting columns connected with the cover plate are arranged on the periphery of the upper surface of the jacking plate.
4. The in-line full-automatic vacuum plasma processor according to claim 1, wherein the magazine transfer device comprises a clamping jaw, a clamping jaw cylinder, a lifting driving mechanism and a left-right driving mechanism;
the left and right driving mechanism comprises a left and right driver, a supporting frame, a driving wheel, a driven wheel, a guide belt and a first guide rail pair; the support frame is perpendicular to the rack; the driving wheel and the driven wheel are respectively arranged at the left end and the right end of the support frame; two ends of the guide belt are respectively meshed with the driven wheel and the driving wheel; the left driver and the right driver are arranged on the support frame, and the driving ends are in transmission connection with the driving wheel.
5. The in-line full-automatic vacuum plasma processor according to claim 4, wherein the lifting driving mechanism comprises a lifting driver, a connecting plate, a guide block and a threaded rod;
the connecting plate is connected with the first guide rail pair; the connecting plate is connected with the guide belt; a second guide rail pair is arranged on the connecting plate; the guide block is connected with the second guide rail pair; the lifting driver is positioned above the connecting plate; the threaded rod is positioned in the middle of the second guide rail pair; one end of the threaded rod is in transmission connection with the driving end of the lifting driver, and the other end of the threaded rod continuously extends after penetrating through the threaded hole of the guide block;
the clamping jaw air cylinder is fixedly connected with the connecting plate; the clamping jaw is connected with the driving end of the clamping jaw air cylinder.
6. The in-line full-automatic vacuum plasma processor according to claim 1, wherein a touch screen is further arranged on the rack; the touch screen is electrically connected with the electric control cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222557499.9U CN218079436U (en) | 2022-09-26 | 2022-09-26 | On-line full-automatic vacuum plasma processor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222557499.9U CN218079436U (en) | 2022-09-26 | 2022-09-26 | On-line full-automatic vacuum plasma processor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218079436U true CN218079436U (en) | 2022-12-20 |
Family
ID=84454684
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222557499.9U Active CN218079436U (en) | 2022-09-26 | 2022-09-26 | On-line full-automatic vacuum plasma processor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218079436U (en) |
-
2022
- 2022-09-26 CN CN202222557499.9U patent/CN218079436U/en active Active
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