CN218072492U - Sugar mill is with high-efficient sugarcane equipment of shelling - Google Patents

Abstract

The utility model discloses a sugar mill is with high-efficient sugarcane leaf stripping device, including the cylinder device, the cylinder device includes a feeding section of thick bamboo, a 1 level sieve section of thick bamboo, intermediate junction section of thick bamboo, a 2 level sieve section of thick bamboo and goes out the feed cylinder, uses the ring flange equal footpath coaxial hookup as an organic whole in proper order, is equipped with in the cylinder device to be the leaf shoveling plate and the leaf post of shelling that many spirals distribute, and the cylinder device supports in the riding wheel device through rolling the circle, is the mode that the feed cylinder end is high, ejection of compact cylinder end is low, and the slope is installed on the base, the outside hypomere of a 1 level sieve section of thick bamboo, a 2 level sieve section of thick bamboo is provided with the collecting vat, the cylinder device rotates in succession under transmission drives. The utility model discloses carry out efficient to the sugarcane raw materials of transportation to sugar refinery and shell leaf, edulcoration to replace artifical leaf stripping, or carry out further leaf stripping, edulcoration to the sugarcane raw materials of advancing the factory and handle, effectively reduce the sugarcane raw materials and contain miscellaneous rate, and separate the sugarcane leaf and use to back process centralized processing, in order to improve the sugar refinery and go out sugar rate and sugarcane leaf resourceful green integrated utilization.

Description

Sugar mill is with high-efficient sugarcane equipment of shelling

Technical Field

The utility model relates to a sugarcane sugaring equipment technical field, concretely relates to sugar mill is with high-efficient sugarcane equipment of shelling.

Background

Because domestic sugarcane is harvested and is forbidden to burn, although most of used combine harvesters are provided with leaf peeling devices, the leaf removing effect is poor, the impurity content of sugarcane raw materials is high, the production requirements of sugar factories are difficult to achieve, and a pre-impurity removal system is required to be added. When the sugarcane is harvested manually, the workload of removing the sugarcane leaves is large, the efficiency is low, the strength is high, the quality is difficult to control, and the sugarcane leaf stripping needs to be mechanically solved under the conditions that the labor force is increasingly in short supply and the labor cost is increased. Meanwhile, the sugarcane leaves as renewable biomass resources can be used in a plurality of fields such as papermaking, energy sources, feed and the like, and the centralized collection and application of the sugarcane leaves become new requirements for realizing cost reduction, efficiency improvement and high-quality development of domestic sugar manufacturing enterprises. However, most of the existing sugarcane leaf removing technologies are in a mode of returning sugarcane leaves to fields, the efficiency and the effect are difficult to meet the large-scale centralized treatment and application requirements of sugar mills, and the risk of environmental pollution exists.

SUMMERY OF THE UTILITY MODEL

In order to overcome the technical defect, the utility model aims to provide a leaf equipment technique is shelled with high-efficient sugarcane to sugar refinery, through using this equipment on the current production line of sugar refinery, carry out the efficient to the sugarcane raw materials of transportation to sugar refinery and shell the leaf, the edulcoration, in order to replace the manual work to shell the leaf, or to advancing factory sugarcane raw materials and carrying out further leaf, edulcoration processing, effectively reduce sugarcane raw materials and contain the miscellaneous rate, and separate the sugarcane leaf to the back process centralized processing use, in order to improve sugar refinery's sugar output rate and sugarcane leaf resource greenization comprehensive utilization.

In order to realize the purpose, the utility model discloses a technical scheme is:

the utility model provides a sugar mill is with high-efficient sugarcane leaf stripping equipment, includes roller device 1, roller device 1 includes feeding section of thick bamboo 1.1, 1 level sieve section of thick bamboo 1.2, intermediate junction section of thick bamboo 1.3, 2 level sieve section of thick bamboo 1.4 and play feed cylinder 1.5, uses ring flange 1.6 equal footpath coaxial hookup as an organic whole in proper order, be equipped with in roller device 1 and be the leaf shoveling plate 2 and the leaf column 3 of shelling that many spirals distribute, roller device 1 supports in riding wheel device 5 through rolling circle 4, is the mode that feeding section of thick bamboo 1.1 end is high, goes out feed cylinder 1.5 end low, and the slope is installed on base 6, 1 level sieve section of thick bamboo 1.2 outside, 2 level sieve section of thick bamboo 1.4 outside hypomere are provided with collecting vat 7, roller device 1 rotates under transmission 8 drives in succession.

Further, the leaf peeling shoveling plate 2 is of a long plate structure, two ends of the upper part of the leaf peeling shoveling plate 2 are arc-shaped, leaf peeling nails 2.1 are uniformly distributed on two side surfaces of the leaf peeling shoveling plate 2, the leaf peeling nails 2.1 and the plate 2.2 are of an integral structure, and the height and the length of the leaf peeling shoveling plate 2 are changed according to the position of equipment and the quantity and the characteristics of the sugarcane to be processed;

furthermore, the leaf-peeling shoveling plates 2 are arranged in the grade 1 sieve cylinder 1.2, the intermediate connecting cylinder 1.3 and the grade 2 sieve cylinder 1.4, have the same structure, but have different lengths, and the leaf-peeling shoveling plates 2 positioned in the grade 1 sieve cylinder 1.2 are self-spiral lines, are equidistantly spaced and distributed; the leaf stripping shoveling plates 2 are positioned on the intermediate connecting cylinder 1.3, and only one leaf stripping shoveling plate is positioned at one position; the leaf stripping shovelling plates 2 positioned on the 2-stage screen cylinder 1.4 are arranged on the spiral line of the leaf stripping column 3 and are about 3.5 times of the interval of the leaf stripping column 3.

Further, the leaf peeling column 3 is of a steel cylinder structure, the upper part of the leaf peeling column 3 is hemispherical, leaf peeling nails 3.1 are uniformly distributed outside the leaf peeling column, the leaf peeling nails 3.1 and the column body 3.2 are of an integral structure, the height and the diameter of the leaf peeling column 3 are changed according to the quantity and the characteristics of the sugarcane to be processed, and the height of the leaf peeling column is lower than that of the leaf peeling shoveling plate 2.

Further, 1 level sieve section of thick bamboo 1.2, 2 level sieve section of thick bamboo 1.4 are the sieve section of thick bamboo that the grating is the drum type along 1 axis equidistance of drum device, hoop equipartition, and the sieve section of thick bamboo both ends are fixed with flange dish 1.6, and it is fixed through supporting ring 1.7, supporting rod 1.8 to be middle, connect as an organic whole with the grating according to reasonable interval, the grating is the billet.

Further, the section of thick bamboo inner wall of 1 level sieve section of thick bamboo 1.2 is provided with shells leaf shoveling plate 2, shells leaf post 3, shell leaf shoveling plate 2 along the axis of drum device 1, according to group, according to the slope of same angle, the equidistance welds in the barrel inner wall, is the spiral distribution, and adjacent two sets of shells leaf shoveling plate staggers along the helix, shell leaf post 3 according to group, according to shell the same spiral angle of leaf shoveling plate 2, the equidistance welds in the barrel inner wall, is spiral distribution between shelling leaf shoveling plate group, and adjacent two sets of shells leaf post 3 staggers along the helix.

Further, leaf post 3 is shelled in the section of thick bamboo inner wall setting of 2 grades of sieve section of thick bamboo 1.4, shell leaf post 3 along the cylinder axis, according to 1 grade of sieve section of thick bamboo shell leaf shoveling plate 2 the same spiral angle, according to group, equidistance, be spiral welding in section of thick bamboo inner wall, adjacent two sets of leaf post 3 that shell stagger along the helix, every group shells and all is provided with on the leaf post 3 and shells leaf shoveling plate 2, shell leaf shoveling plate 2 along shelling leaf post helix distribution of staggering, will shell leaf post 3 and fall into a plurality of regions.

Further, the feeding cylinder 1.1, the intermediate connecting cylinder 1.3 and the discharging cylinder 1.5 are of a steel plate cylinder structure, a feeding guide plate 9 is arranged on the inner wall of the feeding cylinder 1.1, the feeding guide plate 9 is installed along a leaf peeling and shoveling plate 2 spiral line of the 1-level screen cylinder, the leaf peeling and shoveling plate 2 is arranged on the inner wall of the intermediate connecting cylinder 1.3, the leaf peeling and shoveling plate 2 is installed along a leaf peeling and shoveling plate 2 spiral line of the 1-level screen cylinder, a discharging guide plate 10 is arranged on the inner wall of the discharging cylinder 1.5, and a certain included angle is formed between the installation of the discharging guide plate 10 and the leaf peeling column spiral line of the 2-level screen cylinder 1.4;

furthermore, the length direction of the discharging guide plate 10 is obliquely arranged at about 50 degrees with the axis of the 2-stage screen drum 1.4, and is opposite to the rotating direction of the roller device 1.

Further, collecting vat 7 is steel sheet system cell body, divide into 1 level collecting vat 7.1, 2 level collecting vat 7.2 two sections, and 1 level sieve section of thick bamboo 1.2, 2 level sieve section of thick bamboo 1.4 coaxial line installation, upper and lower uncovered, both sides face, both ends for the steel sheet will sieve a miscellaneous district of play of section of thick bamboo and surround, keep certain distance with a sieve section of thick bamboo outside, use the support mounting on base 6.

Furthermore, the transmission device 8 is a variable-frequency speed reducing motor 8.1, a large chain wheel 8.3, a small chain wheel 8.4 and a chain 8.2 are used, the roller device 1 is driven to rotate through chain transmission according to the set rotating speed of the sugarcane raw material, the large chain wheel 8.3 is mounted on an intermediate connecting cylinder flange plate 1.6 through bolts, the small chain wheel 8.4 is mounted on an output shaft of the variable-frequency speed reducing motor 8.1, and the variable-frequency speed reducing motor 8.1 is mounted on the base 6 through a support 8.5.

Further, the base 6 is of a steel frame structure, the supporting roller device 5 and the catch wheel device 11 are arranged on the base 6, the feeding cylinder 1.1, the middle connecting cylinder 1.2 and the discharging cylinder 1.3 use the rolling ring 4 to install the roller device 1 on the supporting roller device 5, the supporting surface on the base 6 is inclined according to the angle required by discharging of the roller device 1, and the catch wheel device 11 is installed at the outer end face of the rolling ring 4 at the bottom of the discharging cylinder 1.5.

The beneficial effects of the utility model.

1. The utility model discloses the unique cylinder device structure of equipment makes the sugarcane raw materials of bundle or pile can be cut apart in the cylinder and roll scattered, and rolls fast and remove to the discharge end, will wrap up the sugarcane leaf on the sugarcane and peel off totally, debris such as silt, sugarcane leaf in the raw materials are got rid of to the high efficiency. The sugarcane leaf harvester can replace manual leaf stripping, effectively reduce labor intensity, improve harvesting efficiency, reduce impurity content of raw materials, collect sugarcane leaves in a centralized manner to be separated and used in the next process, and is beneficial to cost reduction and efficiency improvement of sugar manufacturing enterprises and high-quality development. According to the field test in a sugar factory, 24 tons of hairy sugarcane (manually harvested and not peeled leaves) have impurity content of 5 percent, a grabbing vehicle is used for feeding, the leaves are peeled after being treated in 1 hour, the impurities such as the screened sugarcane leaves are about 893kg, the impurity yield is 74.4 percent, and the impurity content of the raw materials is reduced to 1.28 percent.

2. The utility model discloses the leaf shoveling plate is shelled to equipment original, shell the leaf post structure, and the spiral distribution pattern in the cylinder, make the sugarcane can rely on the continuous rotation of dead weight and cylinder, realize spiral rolling and remove, with shell the leaf shoveling plate, shell the leaf nail on the leaf post diversified, the multiple spot comprehensive contact, the sugarcane leaf that will wrap is peeled off totally. Meanwhile, the sugarcane is prevented from being excessively damaged and broken, and the sugar loss is prevented.

3. The utility model discloses the cylinder structure that equipment was unique can reasonable control the grating interval of a sieve section of thick bamboo, with smuggleing secretly in the sugarcane raw materials debris such as earth, gravel, sugarcane leaf and the sugarcane leaf separation of peeling off to the collecting vat in, effectively reduce the miscellaneous rate that contains, the reduction equipment wearing and tearing improve the sugar yield to do benefit to the sugar refinery and carry out sugarcane leaf and retrieve and use.

4. The utility model discloses equipment structure is novel, uncomplicated, and is easy and simple to handle, and the fund input is few, and the handling capacity is big, can directly handle the mao sugarcane on the current production line of sugar refinery, also can further handle the edulcoration to the unqualified sugarcane that contains the complexity, effectively reduces the raw materials and contains the complexity, does benefit to the production management of sugar refinery. And can be used singly or in parallel according to the requirements of the sugar refinery, thereby meeting the requirement of the sugar refinery on large-scale production and having strong applicability.

Description of the drawings:

fig. 1 is a three-dimensional assembly view of the present invention.

Fig. 2 is a view of the assembly of the present invention in direction a.

Figure 3 is the utility model discloses shell three-dimensional axonometric drawing of leaf shoveling plate.

Fig. 4 is a three-dimensional perspective view of the leaf peeling column of the present invention.

Figure 5 is a three-dimensional cross-sectional view of the drum device of the present invention.

Wherein, the figures denote: 1-roller device, 1.1-feeding cylinder, 1.2-1 grade screen cylinder, 1.3-intermediate connecting cylinder, 1.4-2 grade screen cylinder, 1.5-discharging cylinder, 1.6-flange plate, 1.7-supporting ring and 1.8-supporting rod; 2-stripping leaf shoveling plate, 2.1-stripping leaf nail and 2.2-plate; 3-leaf peeling column, 3.1-leaf peeling nail and 3.2-column body; 4, rolling a ring; 5, a riding wheel device; 6, a base; 7-collecting tank, 7.1-1 grade collecting tank, 7.1-2 grade collecting tank; 8-transmission device, 8.1-variable frequency speed reducing motor, 8.2-chain, 8.3-big chain wheel, 8.4-small chain wheel and 8.5-support; 9-a feeding guide plate; 10-a discharge guide plate; 11-catch wheel device.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1-5: a sugar mill is with high-efficient sugarcane peeling equipment, by roller device 1, shell leaf flight 2, shell the leaf post 3, the rolling circle 4, riding wheel device 5, base 6, the collecting vat 7, transmission 8, keep off wheel device 11 and constitute, shell leaf flight 2, shell the leaf post 3 and set up in roller device 1 in the form of the multi-spiral, riding wheel device 5, transmission 8, keep off wheel device 11 and be fixed in base 6, roller device 1 supports on riding wheel device 5 through rolling circle 4, be the mode that the feed end is high, the discharge end is low, install in base 6 in slope, collecting vat 7 segmentation sets up in roller device 1 hypomere, use the support to be fixed in base 6, roller device 1 is under transmission 8's drive, according to speed and direction that sets for setting for, will put into bundle or pile sugarcane raw materials in roller device 1 and cut, turn over and scatter, roll the sugarcane from the feed end fast and move to the discharge end, to accomplish to shell the leaf removal processing, get into production process from the discharge end, and the sugarcane is carried in the collecting vat, the gravel, the sugarcane is peeled off the sugarcane and is 7 is handled by 7 in the soil worker.

The leaf stripping shoveling plate 2 is of a long plate structure, the two ends of the upper part of the leaf stripping shoveling plate 2 are arc-shaped, leaf stripping nails 2.1 are uniformly distributed on the two side surfaces of the plate, the degree and the length of the leaf stripping shoveling plate are changed according to the position of equipment, the quantity and the characteristics of the sugarcane to be processed, the processing quantity can be ensured, the contact frequency and the contact surface between the surface of the sugarcane and the leaf stripping shoveling plate 2 can be increased, a good leaf stripping effect can be obtained, meanwhile, the sugarcane is prevented from being excessively damaged and broken, and the loss of sugar is prevented.

The leaf peeling column 3 is of a steel cylinder structure, the upper part of the leaf peeling column is hemispherical, leaf peeling nails 3.1 are evenly distributed at equal intervals outside the leaf peeling column, the height and the diameter of the leaf peeling column are changed according to the quantity and characteristics of the sugarcane to be processed, the height of the leaf peeling column is lower than that of the leaf peeling shoveling plate 2, the rolling movement of the inner layer and the outer layer of the sugarcane can be enhanced, the contact times and the contact surfaces of the surface of the sugarcane and the leaf peeling shoveling plate 2 can be increased, the sugarcane leaves wrapped on the sugarcane are peeled cleanly, meanwhile, the sugarcane is prevented from being excessively damaged and broken, and the loss of sugar is prevented.

The roller device 1 consists of a feeding cylinder 1.1, a grade 1 sieve cylinder 1.2, an intermediate connecting cylinder 1.3, a grade 2 sieve cylinder 1.4 and a discharging cylinder 1.5, and is sequentially and coaxially connected into a whole by using flange plates 1.6 in an equal-diameter manner to perform two-stage leaf stripping and impurity removal treatment on sugarcane raw materials;

furthermore, the grade 1 sieve drum 1.2 and the grade 2 sieve drum 1.4 are cylindrical sieve drums with steel sieve bars uniformly distributed at equal intervals and circumferentially along the axis of the drum device 1, two ends of each sieve drum are fixed by flange discs 1.6, the middle of each sieve drum is fixed by a support ring 1.7 and a support rod 1.8, and the sieve bars are connected into a whole at reasonable intervals, so that the sieve drums have enough strength and rigidity, can meet larger treatment capacity, and can keep enough sieve seams to separate soil, sand, sugarcane leaves and peeled sugarcane leaves carried in sugarcane raw materials to a collecting tank 7;

furthermore, leaf peeling shoveling plates 2 and leaf peeling columns 3 are arranged on the inner wall of a 1.2 stage screen drum of the 1 stage screen drum, the leaf peeling shoveling plates 2 are welded on the inner wall of the drum body at equal intervals according to groups along the axis of the drum device 1 and are spirally distributed, two adjacent groups of leaf peeling shoveling plates are staggered along a spiral line, the leaf peeling columns 3 are welded on the inner wall of the drum body at equal intervals according to the same spiral angle of the leaf peeling shoveling plates 2 and are spirally distributed between the leaf peeling shoveling plate groups, and the two adjacent groups of leaf peeling columns 3 are staggered along the spiral line, so that bundled or stacked sugarcane raw materials can be cut and scattered and roll and move along the inner wall of the drum to perform first stage leaf peeling, and impurities such as soil, sand stones, sugarcane leaves and the like carried in sugarcane seeds are separated to a 1 stage collecting tank 7.1 in the process of the roll and move.

Further, a leaf peeling column 3 is arranged on the inner wall of a 1.4-stage screen drum of the 2-stage screen drum, the leaf peeling column 3 is welded on the inner wall of the drum along the axis of the drum, the same spiral angles of leaf peeling shoveling plates 2 are arranged according to the 1-stage screen drum, the leaf peeling shoveling plates are arranged in groups and are welded on the inner wall of the drum at equal intervals in a spiral mode, the leaf peeling columns 3 of two adjacent groups are staggered along the spiral line, the leaf peeling shoveling plates 2 are arranged on each leaf peeling column 3, the leaf peeling plates 2 are distributed in a staggered mode along the spiral line of the leaf peeling column, the leaf peeling columns 3 are divided into a plurality of areas, sugarcane raw materials are enabled to continuously roll and move along the drum wall, the first-stage leaf peeling is carried out, sugarcane leaves which are not peeled are peeled cleanly, and in the rolling and moving process, the sugarcane leaves are separated to a 2-stage collecting tank 7.2.

Further, the feeding barrel 1.1, the intermediate connecting barrel 1.3 and the discharging barrel 1.5 are of a steel plate cylinder structure, so that the installation and the fixation of the roller device 1 are facilitated, and the feeding, the two-stage leaf stripping, impurity removal and discharging of sugarcane raw materials are facilitated;

furthermore, the inner wall of the feeding cylinder 1.1 is provided with a feeding guide plate 9, the feeding guide plate 9 is installed along the spiral line of the leaf stripping and shoveling plate 2 of the grade 1 sieve cylinder, so that the sugarcane raw materials can enter the grade 1 sieve cylinder 1.2 according to a certain angle, the rolling and the moving of the sugarcane in the grade 1 sieve cylinder 1.2 are facilitated, the bundled or stacked sugarcane is cut and turned over, and impurities such as soil, sand stone, sugarcane leaves and the like carried in the sugarcane raw materials are screened out;

furthermore, the inner wall of the intermediate connecting cylinder 1.3 is provided with a leaf stripping shoveling plate 2, and the leaf stripping shoveling plate 2 is installed along the spiral line of the leaf stripping shoveling plate 2 of the grade 1 sieve cylinder, so that sugarcane raw materials can enter the grade 2 sieve cylinder in the same rolling moving direction, and the situation that the sugarcane is in disorder rolling in the grade 2 sieve cylinder to influence the moving and leaf stripping effects is prevented;

further, the inner wall of the discharge barrel 1.5 is provided with a discharge guide plate 10, and the installation of the discharge guide plate and the leaf peeling column spiral line of the 2-level screen barrel 1.4 form a certain included angle so as to lead the sugarcane out of the roller device in time.

The collecting vat 7 is divided into 1 level collecting vat 7.1, 2 level collecting vat 7.2 two sections, with 1 level sieve section of thick bamboo 1.2, 2 level sieve section of thick bamboo 1.4 coaxial line installation, upper and lower uncovered, both sides face, the miscellaneous district of play of cylinder device 1 is surrounded with the steel sheet for both ends head, use the support mounting on the base, 1 level collecting vat 7.1 mainly used collects soil, gravel and sugarcane leaf that 1 level sieve section of thick bamboo 1.2 was sieved, 2 level collecting vat 7.2 mainly used collects sugarcane leaf that 2 level sieve section of thick bamboo 1.4 was sieved.

The transmission device 8 consists of a variable-frequency speed reducing motor 8.1, a chain 8.2, a large chain wheel 8.3 and a small chain wheel 8.4, a bracket 8.5 is used for being installed on the base 6, the large chain wheel 8.3 is installed on a flange plate 1.6 of the intermediate connecting cylinder through a bolt, the small chain wheel 8.4 is installed on an output shaft of the variable-frequency speed reducing motor 8.1, the variable-frequency speed reducing motor 8.1 drives the small chain wheel 8.4 to rotate, and the small chain wheel 8.4 drives the large chain wheel 8.3 to rotate through the chain 8.2, so that the roller device 1 rotates along with the large chain wheel 8.3;

furthermore, the variable-frequency speed reducing motor 8.1 can adjust and set a proper rotating speed according to the conditions of the processed sugarcane raw materials, such as the processing capacity and impurity content of the sugarcane, the difficulty in peeling sugarcane leaves wrapped outside the sugarcane and the like, so that the leaf peeling and impurity removing efficiency of the equipment is ensured, and a relatively ideal impurity content is obtained.

The upper supporting surface of the base 6 is inclined according to the angle required by the discharge of the roller device 1 so as to be beneficial to the discharge of the sugarcane, and the catch wheel device 11 is arranged on the base at the outer end face of the rolling ring 4 at the bottom of the discharge barrel 1.5 so as to prevent the roller device 1 from moving axially.

The utility model discloses a theory of operation:

when the rotary drum device works, the rotary drum device is driven by the transmission device to continuously rotate according to the set rotating speed and direction. Sugarcane raw materials are put into a feeding cylinder by a grabbing vehicle and a feeding groove or a feeding system, are fed into a grade-1 sieve cylinder through the feeding cylinder, and are driven by a spirally distributed leaf peeling shoveling plate and a leaf peeling column to roll and move along the wall of the sieve cylinder by virtue of the dead weight of the sugarcane and the rotation of equipment. In the rolling moving process, the bundled or stacked sugarcane is contacted with the leaf stripping shoveling plate and the leaf stripping nails on the leaf stripping column for multiple directions and is cut and scattered, the sugarcane leaves wrapped on the sugarcane are partially stripped, and the sugarcane leaves along with impurities such as silt, sugarcane leaves and the like mixed in the sugarcane raw materials fall into the grade 1 collecting tank from the screen seams of the grade 1 screen drum, so that the first-stage leaf stripping and impurity removal of the sugarcane raw materials are completed. Then, the sugarcane rolls and moves to the middle connecting cylinder, enters the grade-2 sieve cylinder through the middle connecting cylinder, continues to roll and move along the wall of the sieve cylinder under the pushing of the spirally distributed leaf peeling columns and the leaf peeling shoveling plates, and peels off the sugarcane leaves still wrapped on the sugarcane completely through continuous all-dimensional friction contact with the densely distributed leaf peeling columns, and the peeled sugarcane leaves fall into the grade-2 collecting tank from the sieve seams of the grade-2 sieve cylinder, so that the second-stage leaf peeling and impurity removal of the sugarcane raw materials are completed. The sugarcane raw materials roll from 2 grades of sieve section of thick bamboo and move to ejection of compact section of thick bamboo, fall into the conveying equipment to sugar refinery production line by ejection of compact section of thick bamboo.

Claims (10)

1. The utility model provides a sugar mill is with high-efficient sugarcane leaf stripping equipment, its characterized in that, includes cylinder device (1), cylinder device (1) is including feed cylinder (1.1), 1 level sieve section of thick bamboo (1.2), intermediate junction section of thick bamboo (1.3), 2 level sieve section of thick bamboo (1.4) and play feed cylinder (1.5), uses ring flange (1.6) equal footpath coaxial hookup as an organic whole in proper order, be equipped with in cylinder device (1) and be leaf peeling board (2) and shell leaf post (3) that many spirals distribute, cylinder device (1) supports in riding wheel device (5) through rolling circle (4), is the mode that feed cylinder end is high, ejection of compact cylinder end is low, slope installation on base (6), 1 level sieve section of thick bamboo (1.2) outside, 2 level sieve section of thick bamboo (1.4) outside hypomere is provided with collecting vat (7), cylinder device (1) rotates under transmission (8) drive in succession.

2. The efficient sugarcane leaf stripping equipment for the sugar refinery is characterized in that the leaf stripping shoveling plate (2) is of a long plate structure, two ends of the upper part of the leaf stripping shoveling plate (2) are arc-shaped, leaf stripping nails (2.1) are uniformly distributed on two side faces of the leaf stripping shoveling plate (2), the leaf stripping nails (2.1) and the plate (2.2) are of an integral structure, and the height and the length of the leaf stripping shoveling plate (2) are changed according to the position of the equipment and the quantity and the characteristics of sugarcanes to be processed;

the leaf stripping shoveling plates (2) are arranged on the grade 1 sieve cylinder (1.2), the intermediate connecting cylinder (1.3) and the grade 2 sieve cylinder (1.4) and have the same structure, but different lengths, and the leaf stripping shoveling plates (2) positioned on the grade 1 sieve cylinder (1.2) are self-spiral lines and are equidistantly spaced and distributed; the leaf stripping shoveling plates (2) are positioned on the intermediate connecting cylinder (1.3), and only one leaf stripping shoveling plate is positioned at one position; the leaf stripping shoveling plates (2) positioned on the 2-stage screen cylinder (1.4) are arranged on the spiral line of the leaf stripping column, and the length of the leaf stripping shoveling plates is about 3.5 times of the interval of the leaf stripping column.

3. The efficient sugarcane leaf stripping equipment for the sugar mills according to claim 1, wherein the leaf stripping column (3) is of a steel cylinder structure, the upper part of the leaf stripping column is hemispherical, leaf stripping nails (3.1) are uniformly distributed outside the leaf stripping column, the leaf stripping nails (3.1) and the cylinder (3.2) are of an integral structure, the height and the diameter of the leaf stripping column (3) are changed according to the quantity and the characteristics of sugarcanes to be processed, and the height of the leaf stripping column is lower than that of the leaf stripping shoveling plate (2).

4. The efficient sugarcane leaf stripping device for the sugar refinery according to claim 1, wherein the 1-grade screen drum (1.2) and the 2-grade screen drum (1.4) are screen bars which are uniformly distributed in a cylindrical manner along the axial line of the drum device (1) at equal intervals and circumferentially, two ends of the screen drum are fixed by flange discs (1.6), the middle of the screen drum is fixed by support rings (1.7) and support rods (1.8), the screen bars are connected into a whole according to reasonable intervals, and the screen bars are steel bars.

5. The efficient sugarcane leaf stripping device for the sugar refinery is characterized in that leaf stripping shoveling plates (2) and leaf stripping columns (3) are arranged on the inner wall of the 1-level sieve cylinder (1.2), the leaf stripping shoveling plates (2) are welded on the inner wall of the cylinder body at equal intervals according to groups and inclination of the same angle along the axis of the roller device (1) and are spirally distributed, two adjacent groups of the leaf stripping shoveling plates are staggered along a spiral line, the leaf stripping columns (3) are welded on the inner wall of the cylinder body at equal intervals according to the groups and the same spiral angle of the leaf stripping plates (2), the leaf stripping columns are spirally distributed between the leaf stripping shoveling plates, and the two adjacent groups of the leaf stripping columns (3) are staggered along the spiral line.

6. The efficient sugarcane leaf stripping device for the sugar refinery is characterized in that leaf stripping columns (3) are arranged on the inner wall of a 2-level screen drum (1.4), the leaf stripping columns (3) are spirally welded on the inner wall of the drum according to groups and equal distances along the axis of the drum and the same spiral angles of leaf stripping shoveling plates (2) of the 1-level screen drum, the two adjacent groups of leaf stripping columns (3) are staggered along a spiral line, each group of leaf stripping columns (3) is provided with the leaf stripping shoveling plates (2), and the leaf stripping shoveling plates (2) are distributed along the staggered spiral line of the leaf stripping columns to divide the leaf stripping columns (3) into a plurality of areas.

7. The efficient sugarcane leaf stripping device for the sugar refinery is characterized in that the feeding cylinder (1.1), the intermediate connecting cylinder (1.3) and the discharging cylinder (1.5) are of steel plate cylinder structures, a feeding guide plate (9) is arranged on the inner wall of the feeding cylinder (1.1), the feeding guide plate (9) is installed along a leaf stripping shoveling plate (2) spiral line of a 1-level screen cylinder, a leaf stripping shoveling plate (2) is arranged on the inner wall of the intermediate connecting cylinder (1.3), the leaf stripping shoveling plate (2) is installed along a leaf stripping plate (2) spiral line of a 1-level screen cylinder, a discharging guide plate (10) is arranged on the inner wall of the discharging cylinder (1.5), and a certain included angle is formed between the installation of the discharging guide plate (10) and a leaf stripping column spiral line of a 2-level screen cylinder (1.4);

the length direction of the discharging guide plate (10) and the axis of the 2-stage screen drum (1.4) are obliquely arranged at about 50 degrees and opposite to the rotating direction of the roller device (1).

8. The efficient sugarcane leaf stripping device for the sugar mills as claimed in claim 1, wherein the collecting tank (7) is a steel plate tank body, is divided into two sections of a grade 1 collecting tank (7.1) and a grade 2 collecting tank (7.2), is coaxially installed with a grade 1 sieve cylinder (1.2) and a grade 2 sieve cylinder (1.4), is open at the upper and lower parts, surrounds a impurity discharging area of the sieve cylinder by steel plates at two side surfaces and two end heads, keeps a certain distance from the outside of the sieve cylinder, and is installed on the base (6) by using a support.

9. The efficient sugarcane leaf stripping device for the sugar refinery according to claim 1, wherein the transmission device (8) is a variable frequency speed reduction motor (8.1), a large chain wheel (8.3), a small chain wheel (8.4) and a chain (8.2) are used, the transmission device drives the drum device (1) to rotate through chain transmission at a rotating speed set according to the conditions of sugarcane raw materials, the large chain wheel (8.3) is mounted on the middle connecting cylinder flange plate (1.6) through bolts, the small chain wheel (8.4) is mounted on an output shaft of the variable frequency speed reduction motor (8.1), and the variable frequency speed reduction motor (8.1) is mounted on the base (6) through a support (8.5).

10. The efficient sugarcane leaf stripping device for the sugar refinery is characterized in that the base (6) is of a steel frame structure, a supporting wheel device (5) and a catch wheel device (11) are arranged on the base (6), the feeding cylinder (1.1), the intermediate connecting cylinder (1.2) and the discharging cylinder (1.3) use a rolling ring (4) to install the roller device (1) on the supporting wheel device (5), a supporting surface on the base (6) is inclined according to an angle required by discharging of the roller device (1), and the catch wheel device (11) is installed at the outer end face of the rolling ring (4) at the bottom of the discharging cylinder (1.5).

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