CN218066897U - Online automatic leak hunting device of flexible mechanism - Google Patents
Online automatic leak hunting device of flexible mechanism Download PDFInfo
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- CN218066897U CN218066897U CN202221933550.5U CN202221933550U CN218066897U CN 218066897 U CN218066897 U CN 218066897U CN 202221933550 U CN202221933550 U CN 202221933550U CN 218066897 U CN218066897 U CN 218066897U
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- telescopic cylinder
- leak detector
- leak
- stopper
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Abstract
An online automatic leak detection device for a flexible mechanism comprises a roller conveying line, a three-shaft mechanism and a leak detector, wherein the roller conveying line is connected with a stopper, the roller conveying line is connected with the three-shaft mechanism, the three-shaft mechanism is connected with a handle of the leak detector, the handle of the leak detector is connected with the leak detector, the stopper is connected with a photoelectric sensor, the three-shaft mechanism comprises a first telescopic cylinder, a second telescopic cylinder and a third telescopic cylinder, the second telescopic cylinder is connected with the first telescopic cylinder, and the third telescopic cylinder is connected with the second telescopic cylinder; the utility model discloses an automatic leak hunting device of PLC system practices thrift test time under the artificial line, saves the cost of labor, solves the manual work and gets the material in-process and cause unusual and instability to product quality, solves the accident harm that the field work environment caused the staff, improves production efficiency.
Description
Technical Field
The utility model relates to an air conditioner detects technical field, especially an online automatic leak hunting device of flexible mechanism.
Background
After the air conditioner in the manufacturing industry finishes boxing at present, whether the inside refrigerant of carton leaks and all adopts the artifical independent test operation mode, and staff intensity of labour is high, and is inefficient, and artifical test has stealthy quality hidden danger, causes the cost extravagant, does not conform to the intelligent, lean, information-based development demand of manufacturing industry.
SUMMERY OF THE UTILITY MODEL
And replanning the test flow and the test mode from the existing production field by combining the automatic development trend of the existing manufacturing industry and considering that the existing manual test has more problems to be solved.
In order to overcome the above disadvantages of the prior art, the present invention aims to provide an online automatic leak detection device for a flexible mechanism.
The utility model provides a technical scheme that its technical problem adopted is: the utility model provides an online automatic leak hunting device of flexible mechanism, includes cylinder transfer chain, triaxial mechanism and leak detector, the stopper is connected to the cylinder transfer chain, triaxial mechanism is connected to the cylinder transfer chain, the leak detector handle is connected to triaxial mechanism, the leak detector is connected to the leak detector handle, the photoelectric sensing ware is connected to the stopper, triaxial mechanism contains first telescopic cylinder, the telescopic cylinder of second, the telescopic cylinder of third, the telescopic cylinder of second is connected first telescopic cylinder, the telescopic cylinder of third is connected the telescopic cylinder of second.
As a further improvement of the utility model: the roller conveying line is fixedly connected with the three-axis mechanism through a three-axis mechanism base frame.
As a further improvement of the utility model: and the base frame of the three-axis mechanism is fixedly connected with the roller conveying line through bolts.
As a further improvement of the utility model: and the third telescopic cylinder is connected with the touch screen.
As a further improvement of the utility model: the stopper is fixedly connected with the roller conveying line through bolts.
As a further improvement of the utility model: limiting plates are respectively connected to the two ends of the first telescopic cylinder, the two ends of the second telescopic cylinder and the two ends of the third telescopic cylinder.
As a further improvement of the utility model: the leak detector handle is fixedly connected with the leak detector through embedding.
As a further improvement of the utility model: the roller is connected with the roller conveying line through gear engagement.
As a further improvement of the utility model: and a detection finished product is placed above the roller conveying line.
As a further improvement of the utility model: and the top end of the detection finished product is provided with a detection hole.
As a further improvement of the utility model: one end of the first telescopic cylinder is connected with the frame of the roller conveyor line base frame, and the other end of the first telescopic cylinder is connected with the top middle rod of the roller conveyor line base frame.
As a further improvement of the utility model: and the limiting plate of the first telescopic cylinder is connected with the protecting plate.
As a further improvement of the utility model: and the limiting plate of the second telescopic cylinder is connected with the protecting plate.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a pair of online automatic leak hunting device of flexible mechanism, it replaces the manual work to detect for the leak hunting replacement to equipment replacement to carry out the manual work to operate equipment detection finished product inner machine and stew, realize automaticly through the automatic leak hunting device of PLC system control, cooperation between through triaxial mechanism and the leak detector, accurate quality inspection is carried out to detecting the finished product, automatic leak hunting device is continuous long-time work in succession, whole testing process need not artificial intervention, save the cost of labor, the test needs to be carried the leak detector to different places inspection at random among the prior art, there are many mobile fork truck in the operation environment, solve the accident harm that the site work environment caused the staff, avoid the quality anomaly and the instability that the manual detection leads to, the production operation mode of manual detection among the solution prior art, the redesign of accredited testing organization and the manual work material taking process cause the quality abnormal conditions of outward appearance fish tail to produce at fuselage surface operation.
Drawings
FIG. 1 is a schematic view of the present invention;
fig. 2 is a schematic view of the structure of the present invention;
fig. 3 is a schematic bottom view of the present invention.
In the figure: 1. a roller conveyor line; 2. a three-axis mechanism; 3. a leak detector; 4. a stopper; 5. a leak detector handle; 6. a photoelectric sensor; 7. a first cylinder; 8. a second cylinder; 9. a third cylinder; 10. a three-axis mechanism base frame; 11. a touch screen; 12. a limiting plate; 13. a drum; 14. detecting a finished product; 15. a detection hole; 16. a bottom photoelectric sensor.
Detailed Description
To make the purpose, technical solution and advantages of the present invention clearer, the following will combine the embodiments of the present invention and the corresponding drawings to clearly and completely describe the technical solution of the present invention. It is to be understood that the disclosed embodiments are merely exemplary of the invention, and are not intended to limit the invention to the precise embodiments disclosed. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It should be noted that the terms "comprises" and "comprising," and any variations thereof, in the description and claims of the present invention and the above-described drawings, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The invention will now be further described with reference to the accompanying drawings, in which: as shown in fig. 1-3, online automatic leak detection device for flexible mechanism includes roller conveyor line 1, triaxial mechanism 2 and leak detector 3, stopper 4 is connected to roller conveyor line 1, triaxial mechanism 2 connects leak detector handle 5, leak detector 3 is connected to leak detector handle 5, photoelectric sensing ware 6 is connected to stopper 4, triaxial mechanism 2 contains first telescopic cylinder 7, second telescopic cylinder 8, third telescopic cylinder 9, first telescopic cylinder 7 is connected to second telescopic cylinder 8, second telescopic cylinder 8 is connected to third telescopic cylinder 9.
In a preferred embodiment, the roller conveyor line 1 and the three-axis mechanism 2 are fixedly connected through a three-axis mechanism base frame 10.
In a preferred embodiment, the three-shaft mechanism base frame 10 is fixedly connected with the roller conveyor line 1 through bolts.
In a preferred embodiment, the third telescopic cylinder 9 is connected to a touch panel 11.
In a preferred embodiment, the stopper 4 is fixedly connected with the roller conveyor line 1 through bolts.
In a preferred embodiment, the first telescopic cylinder 7, the second telescopic cylinder 8 and the third telescopic cylinder 9 are connected with a limit plate 12 at both ends.
In a preferred embodiment, the leak detector handle 5 is fixedly connected to the leak detector 3 by means of a inlay.
In a preferred embodiment, the roller 13 is engaged with the roller conveyor line 1 through a gear.
In a preferred embodiment, a finished inspection product 14 is placed above the roller conveyor line 1.
In a preferred embodiment, the top end of the detection product 14 is provided with a detection hole 15.
In a preferred embodiment, a guard plate is connected to the limit plate 12 of the first telescopic cylinder 7.
In a preferred embodiment, the limit plate 12 of the second telescopic cylinder 8 is connected with a protection plate.
The utility model discloses a theory of operation:
the utility model discloses a flexible mechanism on-line automatic leak detection device carries out domestic air conditioner internal unit leak hunting test that stews, through cylinder transfer chain 1, carry out the linkage cooperation between triaxial mechanism 2 and the PLC control system, leak detector handle 5 is fixed and is realized the automated inspection on triaxial mechanism 2, according to detecting the inspection hole 15 position of finished product 14 before the test, teach the adjustment to triaxial mechanism 2 position, when detecting finished product 14 and getting into the test area and passing through rear end stopper 4, photoelectric sensor 6 conveys photoelectric signal to the PLC system, the PLC system sends the instruction and rises stopper 4 at test area both ends, stop the material to the test area, when the material stagnates in the test area, bottom photoelectric signal to the PLC system, the PLC system sends the instruction and controls triaxial mechanism 2 to begin the automatic test, the certified products and the defective products of test carry out data logging, if find that the test is unqualified or the trouble have functions such as warning stop line; the unqualified materials detected flow to the other section of the cache line body.
The first embodiment is as follows:
fig. 1-3 show an online automatic leak detection device of flexible mechanism, including cylinder transfer chain 1, triaxial mechanism 2 and leak detector 3, stopper 4 is connected to cylinder transfer chain 1, triaxial mechanism 2 connects leak detector handle 5, leak detector 3 is connected to leak detector handle 5, photoelectric sensing ware 6 is connected to stopper 4, triaxial mechanism 2 contains first telescopic cylinder 7, the flexible cylinder of second 8, the flexible cylinder of third 9, the flexible cylinder of second 8 connects first telescopic cylinder 7, the flexible cylinder of second 8 connects second 8.
Roller transfer chain 1 passes through triaxial mechanism base frame 10 fixed connection with triaxial mechanism 2, triaxial mechanism base frame 10 passes through bolt fixed connection with roller transfer chain 1, touch-sensitive screen 11 is connected to third telescopic cylinder 9, stopper 4 passes through bolt fixed connection with roller transfer chain 1, limiting plate 12 is connected respectively at first telescopic cylinder 7, second telescopic cylinder 8 and third telescopic cylinder 9 both ends, leak detector handle 5 and leak detector 3 are through inlaying fixed connection, cylinder 13 is connected through gear engagement with roller transfer chain 1.
The position of a three-axis mechanism 2 is taught, adjusted and positioned according to the position of a detection hole 15 at the top of a detected finished product 14 before detection by an automatic leak detection device, the detected finished product 14 is sequentially placed above a roller conveying line 1, a roller 13 moves in a meshing connection with racks at two sides of the roller conveying line 1 through a top gear, so that the detected finished product 14 moves forwards, when the detected finished product 14 passes through a rear end stopper 4, a photoelectric sensor 6 connected with the stopper 4 transmits a shielding signal to a PLC system, when the photoelectric sensor 6 is not shielded, the PLC system sends an instruction to control the stoppers 4 at the front end and the rear end of a detection area to rise, the detected finished product 14 stays in the detection area, a bottom photoelectric sensor 16 transmits a photoelectric signal to the PLC system, and the PLC system sends an instruction to control the cooperation between the three-axis mechanism 2 and the leak detector 3 to start detection, the Z-axis motion direction of the leak detector 3 is controlled by the first telescopic cylinder 7, the X-axis motion direction of the leak detector 3 is controlled by the second telescopic cylinder 8, the Y-axis motion direction of the leak detector 3 is controlled by the third telescopic cylinder 9, the three telescopic cylinders are matched with each other, the leak detector 3 comprehensively detects a detected finished product 14, the leak detector 3 transmits data to a PLC (programmable logic controller) system to classify qualified products and unqualified products after detection is finished, the qualified products flow to the tail part of the roller conveying line 1 to wait for packaging treatment, the unqualified products flow to the other section of the roller conveying line 1 to wait for rework treatment of personnel, the PLC system is connected with the touch screen 11 to display the quantity of the qualified products and the unqualified products, the automatic leak detection device can be controlled to pause, start and emergency stop programs, and manual real-time monitoring is facilitated.
The second embodiment:
as shown in fig. 1-3, online automatic leak detection device for flexible mechanism includes roller conveyor line 1, triaxial mechanism 2 and leak detector 3, stopper 4 is connected to roller conveyor line 1, triaxial mechanism 2 connects leak detector handle 5, leak detector 3 is connected to leak detector handle 5, photoelectric sensing ware 6 is connected to stopper 4, triaxial mechanism 2 contains first telescopic cylinder 7, second telescopic cylinder 8, third telescopic cylinder 9, first telescopic cylinder 7 is connected to second telescopic cylinder 8, second telescopic cylinder 8 is connected to third telescopic cylinder 9.
Roller transfer chain 1 passes through triaxial mechanism base frame 10 fixed connection with triaxial mechanism 2, triaxial mechanism base frame 10 passes through bolt fixed connection with roller transfer chain 1, touch-sensitive screen 11 is connected to third telescopic cylinder 9, stopper 4 passes through bolt fixed connection with roller transfer chain 1, limiting plate 12 is connected respectively at first telescopic cylinder 7, the telescopic cylinder of second 8 and the telescopic cylinder of third 9 both ends, leak detector handle 5 and leak detector 3 are through inlaying fixed connection, cylinder 13 is connected through gear engagement with roller transfer chain 1.
Qualified products flow to the tail part of the roller conveying line 1 to wait for packaging, unqualified products flow to the other section of the roller conveying line 1, a cache line body waits for rework processing of personnel and is replaced by the mode that qualified information is transmitted to a PLC system when a detected finished product 14 is a qualified product in a detection area, a front stopper 4 and a rear stopper 4 are lowered, the qualified products flow to the tail part of the roller conveying line 1 to wait for packaging, unqualified information is transmitted to the PLC system and an alarm function is started when the detected finished product 14 is an unqualified product in the detection area, the unqualified product is moved out of the roller conveying line 1 after waiting for manual field detection and judgment, and finally, manual contact alarm is carried out to carry out the inspection process of the next detected finished product 14.
The utility model discloses a main function:
the utility model provides a pair of online automatic leak hunting device of flexible mechanism mainly is through PLC control system control, thereby control each part mechanism, carry out the circulation test, realize the upgrading on the function, at first fix leak detector handle 5 on triaxial mechanism 2, it is fixed with leak detector handle 5 with leak detector 3, each mechanical part is not disturbed in the assurance motion process, secondly carry out logic programming and selected program operation through the LPC system, behind the 6 triggering signal of photoelectric sensing ware, triaxial mechanism 2 drives the motion of leak detector handle 5, leak detector handle 5 realizes automatic test with leak detector 3 is fixed, judge certified products and defective work through the testing result.
In conclusion, after the ordinary skilled in the art reads the document of the present invention, according to the present invention, the technical solution and technical concept of the present invention do not need creative mental labor to make other various corresponding transformation schemes, which all belong to the protection scope of the present invention.
Claims (9)
1. The utility model provides an online automatic leak hunting device of flexible mechanism, its characterized in that, includes cylinder transfer chain, triaxial mechanism and leak detector, the stopper is connected to the cylinder transfer chain, triaxial mechanism is connected to the cylinder transfer chain, the leak detector handle is connected to triaxial mechanism, the leak detector is connected to the leak detector handle, photoelectric sensing ware is connected to the stopper, triaxial mechanism contains first telescopic cylinder, the telescopic cylinder of second, the telescopic cylinder of third, the telescopic cylinder of second is connected to the telescopic cylinder of third.
2. The flexible mechanism online automatic leak detection device as claimed in claim 1, wherein the roller conveyor line is fixedly connected with the three-axis mechanism through a three-axis mechanism base frame.
3. The device of claim 2, wherein the base frame of the three-axis mechanism is fixedly connected with the roller conveyor line through bolts.
4. The device for the on-line automatic leak detection of the flexible mechanism according to claim 1, wherein the third telescopic cylinder is connected with a touch screen.
5. The flexible mechanism online automatic leak detection device as claimed in claim 1, wherein the stopper is fixedly connected with the roller conveying line through a bolt.
6. The online automatic leak detection device for the flexible mechanism according to claim 1, wherein two ends of the first telescopic cylinder, the second telescopic cylinder and the third telescopic cylinder are respectively connected with a limiting plate.
7. The automatic online leak detection device for the flexible mechanism according to claim 1, wherein the leak detector handle is fixedly connected with the leak detector through embedding.
8. The device for detecting the leakage of the flexible mechanism in the online automatic manner as claimed in claim 1, wherein the roller is connected with the roller conveying line in a meshing manner through a gear.
9. The flexible mechanism online automatic leak detection device according to claim 1, wherein a detection finished product is placed above the roller conveying line, and a detection hole is formed in the top end of the detection finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221933550.5U CN218066897U (en) | 2022-07-26 | 2022-07-26 | Online automatic leak hunting device of flexible mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221933550.5U CN218066897U (en) | 2022-07-26 | 2022-07-26 | Online automatic leak hunting device of flexible mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218066897U true CN218066897U (en) | 2022-12-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221933550.5U Active CN218066897U (en) | 2022-07-26 | 2022-07-26 | Online automatic leak hunting device of flexible mechanism |
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| Country | Link |
|---|---|
| CN (1) | CN218066897U (en) |
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2022
- 2022-07-26 CN CN202221933550.5U patent/CN218066897U/en active Active
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