CN218059344U - Carding machine with brake equipment - Google Patents
Carding machine with brake equipment Download PDFInfo
- Publication number
- CN218059344U CN218059344U CN202222045681.6U CN202222045681U CN218059344U CN 218059344 U CN218059344 U CN 218059344U CN 202222045681 U CN202222045681 U CN 202222045681U CN 218059344 U CN218059344 U CN 218059344U
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- 238000009960 carding Methods 0.000 title claims abstract description 20
- 229920000742 Cotton Polymers 0.000 claims abstract description 54
- 230000008878 coupling Effects 0.000 claims abstract description 6
- 238000010168 coupling process Methods 0.000 claims abstract description 6
- 238000005859 coupling reaction Methods 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000010030 laminating Methods 0.000 claims abstract description 3
- 239000000428 dust Substances 0.000 claims description 45
- 239000000463 material Substances 0.000 claims description 22
- 238000010521 absorption reaction Methods 0.000 claims description 15
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 4
- 230000006378 damage Effects 0.000 abstract description 5
- 239000012535 impurity Substances 0.000 description 17
- 239000000835 fiber Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 210000001520 comb Anatomy 0.000 description 6
- 238000009987 spinning Methods 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- Preliminary Treatment Of Fibers (AREA)
Abstract
The utility model relates to a carding machine with brake equipment, including base, frame, driving motor and shell, the frame sets firmly in the base top, installs the cylinder in the frame, the top of cylinder install with cylinder complex removable cover, install the doffer in the frame of cylinder output one side, install the licker-in the frame of cylinder feed end one side, the licker-in is kept away from and is installed mutually supporting in the frame of cylinder one side and give cotton roller and give cotton plate, the center pin of cylinder one end is connected with driving motor's output shaft transmission, the other end of cylinder has set firmly the parking board, parking board and the coaxial setting of cylinder, the rigid coupling has the telescoping device in the frame of parking board one side, the flexible end rigid coupling of telescoping device has the friction plate, the friction surface of friction plate sets up with the friction surface of parking board in opposite directions to laminating contact under the promotion of telescoping device. The utility model discloses can be under emergency stop in the short time, reduce loss and harm degree.
Description
Technical Field
The utility model relates to the technical field of spinning, specifically indicate a carding machine with brake equipment.
Background
A carding machine is used for processing cotton fibers and chemical fibers, and belongs to textile machinery. According to the spinning process flow, cotton carding is an important process. The former process of the carding machine is an opening and scutching combination machine, and the latter process is a drawing frame (carding process) or a sliver lap machine (combing process).
The working principle of the carding machine is to open and comb and remove impurities from cotton (fiber) rolls sent from the previous process or oil cotton (chemical fiber) layers supplied by a cotton box, so that all curled blocky cotton rings become single fibers which are basically straightened, broken seeds, impurities and short fibers left in the cotton cleaning process are removed in the process, and then cotton slivers with certain specifications are integrated and stored in a cotton cylinder for the drawing process. In the course of the work, the staff discovers that the cylinder inertia of most carding machines is big, and because inertial reason after the outage parks, equipment needs about two minutes to stop completely, under the condition that takes place emergency, stops can cause huge injury and loss to equipment slowly, and serious person can cause the threat to staff's personal safety even.
Disclosure of Invention
The utility model discloses to prior art's not enough, provide one kind can be with the carding machine of cylinder emergency braking under emergency.
The utility model is realized by the following technical scheme, a carding machine with a brake device is provided, including base, frame, driving motor and shell, the frame sets firmly above the base, install the cylinder in the frame, the top of cylinder is installed with cylinder complex movable cover plate, forms the first passageway that supplies the cotton material to pass through, install the doffer in the frame of cylinder output end one side, install the licker-in the frame of cylinder feed end one side, install mutually supporting cotton feeding roller and cotton feeding plate in the frame of licker-in far away from cylinder one side, cotton feeding roller and cotton feeding plate form the second passageway that supplies the cotton material to pass through; the center shaft of cylinder one end is connected with driving motor's output shaft transmission, the other end of cylinder sets firmly the parking board, the parking board sets up with the cylinder is coaxial, the rigid coupling has telescoping device on the frame of parking board one side, the flexible end rigid coupling of telescoping device has the friction plate, the friction surface of friction plate sets up with the friction surface of parking board in opposite directions to laminating contact under the promotion of telescoping device.
In the scheme, a cotton feeding plate and a cotton feeding roller are matched with each other, cotton materials are sent to a licker-in part for carding and impurity removal, the licker-in combs the cotton materials in a puncturing way and removes impurities and short fibers, a movable cover plate and a cylinder are matched with each other to form a passage of the cotton materials, the fabrics are combed more finely, and doffers condense the fibers of the cotton materials into a fiber layer for the next working procedure; the one end of cylinder is provided with the parking board in this scheme, and the parking board is through mutually supporting with the friction plate, realizes emergency stop's effect, and telescoping device can control the friction plate and be close to or keep away from the parking board, provides frictional force for friction plate and parking board operation, helps the emergency braking of cylinder.
Preferably, the telescopic device comprises a plurality of cylinders, and telescopic arms of the cylinders are uniformly and fixedly connected to one side, far away from the parking plate, of the friction plate along the axial direction.
Set up a plurality of cylinders in this scheme to the cylinder is along the even one side of keeping away from the parking board at the friction plate of setting up in circumference, can make the atress of friction plate more even, prolongs the life of parking board, and a plurality of cylinders work jointly can provide bigger frictional force for friction plate and parking board, makes equipment parking more timely.
Preferably, an inner cavity is formed in the base, a dust removal box is slidably mounted in the inner cavity, an opening matched with the dust removal box is formed in the side wall of the base, the dust removal box is drawn out of the inner cavity through the opening, a fan is fixedly arranged on the outer wall of the shell, the output end of the fan is communicated with a first connecting pipe and is communicated with the inner cavity through the first connecting pipe, the input end of the fan is communicated with one end of a second connecting pipe, and the other end of the second connecting pipe extends into the shell and is communicated with a dust exhaust pipe;
the circumference of cylinder is provided with a plurality of omega type dust absorption pipes, the center pin of omega type dust absorption pipe's opening towards the cylinder, the inlet scoop has been seted up on the omega type dust absorption pipe wall, the inlet scoop with the dust exhaust pipe intercommunication.
According to the scheme, the impurity removing mechanism is arranged, impurities and short fibers generated by carding cotton materials by the cylinder can be removed through the omega-shaped dust suction pipe arranged around the cylinder, and the impurities and the short fibers are conveyed into the dust removing box in the base through the pipeline and the fan assembly, so that the phenomenon that the working efficiency of equipment is influenced due to the fact that too many impurities and short fibers are accumulated in a working space is avoided; set up the dust removal case in base inside, impurity that can the storage device operation produced to can not occupy extra space, after the equipment operation, the staff can clear up impurity and the short velvet in the dust removal case, has reduced the clearance frequency to workspace, has alleviateed staff's working strength.
As optimization, the licker-in and the doffer are circumferentially provided with omega-shaped dust suction pipes, and the omega-shaped dust suction pipes are respectively communicated with the dust exhaust pipe.
Licker-in and doffer can comb out impurity and short hair in the cotton material at the course of the work, set up omega type dust absorption pipe and conveniently inhale the dust removal case with these short hair and impurity, reduce the inside impurity of working space.
Preferably, the number of the movable cover plates is two, the direction of the movable cover plate close to the feeding end of the cylinder is opposite to that of the cylinder box body, and the direction of the movable cover plate close to the output end of the cylinder is opposite to that of the cylinder.
The revolving blind flange who is close to the cylinder feed end in this scheme turns to the same with the cylinder, can bring the great cotton bunch that gets into the cylinder into the first passageway that supplies the cotton material to pass through, has avoided unnecessary extravagant, and the revolving blind flange that is close to the cylinder output turns to opposite with the cylinder, can carry out abundant carding to the surface fabric.
The utility model has the advantages that: 1. the telescopic device can control the friction plate to be close to or far away from the parking plate, so that friction force is provided for the operation of the friction plate and the parking plate, the emergency braking of the cylinder is facilitated, and the loss and the harm degree are reduced;
2. be provided with edulcoration mechanism in this scheme, carry the inside dust removal case of base with impurity and short flannel, avoid workspace to pile up too much impurity and short flannel, influence the work efficiency of equipment, the inside dust removal case that sets up of base can not occupy extra space, has reduced the clearance frequency to workspace, has alleviateed staff's working strength.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic view of a friction plate and parking plate mounting arrangement;
FIG. 3 is a schematic view of the inner chamber of the present invention;
shown in the figure:
1. the device comprises a base, 2, a shell, 3, a cylinder, 31, a parking plate, 32, a friction plate, 4, a movable cover plate, 5, a doffer, 6, a licker-in, 7, a cotton feeding roller, 8, a cotton feeding plate, 9, an inner cavity, 10, a dust removal box, 11, a fan, 111, a first connecting pipe, 112, a second connecting pipe, 12 and an omega-shaped dust removal pipe.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
According to the attached drawings, the carding machine with the brake device comprises a base 1, a rack, a driving motor and a shell 2, wherein the rack is fixedly arranged above the base, a cylinder 3 is arranged on the rack, a movable cover plate 4 matched with the cylinder 3 is arranged at the top of the cylinder 3 to form a first channel for cotton materials to pass through, a doffer 5 is arranged on the rack on one side of the output end of the cylinder 3, a licker-in roller 6 is arranged on the rack on one side of the feed end of the cylinder 3, a cotton feeding roller 7 and a cotton feeding plate 8 which are matched with each other are arranged on the rack on one side of the licker-in roller 6 far away from the cylinder 3, and the cotton feeding roller 7 and the cotton feeding plate 8 form a second channel for cotton materials to pass through;
the center shaft of one end of the cylinder 3 is in transmission connection with an output shaft of a driving motor, the other end of the cylinder 3 is fixedly provided with a parking plate 31, the parking plate 31 and the cylinder 3 are coaxially arranged, a telescopic device is fixedly connected to a rack on one side of the parking plate 31, a telescopic end of the telescopic device is fixedly connected with a friction plate 32, and the friction surface of the friction plate 32 and the friction surface of the parking plate 31 are oppositely arranged and are in contact with each other under the pushing of the telescopic device.
The telescopic device comprises four cylinders, and telescopic arms of the four cylinders are uniformly and fixedly connected to one side, far away from the cylinder 3, of the friction plate 32 along the axial direction.
An inner cavity 9 is formed in the base, a dust removal box 10 is slidably mounted in the inner cavity 9, an opening matched with the dust removal box 10 is formed in the side wall of the base, the dust removal box 10 is drawn out of the inner cavity 9 through the opening, a fan 11 is fixedly arranged on the outer wall of the shell, the output end of the fan 11 is communicated with a first connecting pipe 111 and is communicated with the inner cavity 9 through the first connecting pipe 111, the input end of the fan 11 is communicated with one end of a second connecting pipe 112, and the other end of the second connecting pipe 112 extends into the shell and is communicated with a dust exhaust pipe;
the circumference of tin forest 3 is provided with a plurality of omega type dust absorption pipe 12, the center pin of omega type dust absorption pipe 12's opening towards tin forest 3, the inlet scoop has been seted up on the 12 pipe walls of omega type dust absorption pipe, the inlet scoop with the dust exhaust pipe intercommunication, the size of shell 2 slightly is greater than equipment's size, reserves the space for each pipeline, makes comb and parallel cotton fibers prior to spinning operation and dust absorption operation mutually support but do not influence each other.
The licker-in 6 and the doffer 5 are all provided with omega type dust absorption pipe in the circumference, and a plurality of omega type dust absorption pipe is respectively with the dust exhaust pipe intercommunication.
The number of the movable cover plates 4 is two, the movable cover plates 4 close to the feeding end of the cylinder 3 turn to the box body of the cylinder 3, and the turning directions of the movable cover plates 4 close to the output end of the cylinder 3 are opposite to that of the cylinder 3.
The utility model discloses the theory of operation: when in use, a worker starts the carding machine, and cotton materials enter the licker-in 6 through the cotton feeding plate 8 and the cotton feeding roller 7. The licker-in 6 punctures and combs the cotton material, gets rid of partial impurity and short flannel in the cotton material, and then the cotton material gets into cylinder 3 and combs next step, and cylinder 3 and removable cover 4 combined action carry out further combing the cotton material to get rid of impurity and short flannel in the cotton material, and partial cotton material rotates around cylinder 3, combs, and partial cotton material that combs the completion gets into doffer 5, and doffer 5 gathers the cotton material fibre that combs the completion into the fibrous layer, supplies the next process to use. When emergency appeared in the operation, the staff at first cut off the power supply to work structure, then started the telescoping device of brake structure, and the telescoping device stretches friction plate 32 to parking board 31, and cylinder 3 can realize stopping in the short time under the effect of frictional force, reduces the equipment damage, avoids bigger injury.
Of course, the above description is not limited to the above examples, and technical features of the present invention that are not described in the present application may be implemented by or using the prior art, and are not described herein again; the above embodiments and drawings are only used for illustrating the technical solutions of the present invention and are not intended to limit the present invention, and the present invention has been described in detail with reference to the preferred embodiments, and those skilled in the art should understand that changes, modifications, additions or substitutions made by those skilled in the art within the spirit of the present invention should also belong to the protection scope of the claims of the present invention.
Claims (5)
1. The utility model provides a carding machine with brake equipment, includes base (1), frame, driving motor and shell (2), the frame sets firmly in base (1) top, its characterized in that: the cotton feeding device is characterized in that a cylinder (3) is mounted on the rack, a movable cover plate (4) matched with the cylinder (3) is mounted at the top of the cylinder (3), a first channel for cotton materials to pass through is formed between the movable cover plate (4) and the cylinder (3), a doffer (5) is mounted on the rack on one side of the output end of the cylinder (3), a licker-in (6) is mounted on the rack on one side of the feed end of the cylinder (3), a cotton feeding roller (7) and a cotton feeding plate (8) which are matched with each other are mounted on the rack on one side, far away from the cylinder (3), of the licker-in (6), and the cotton feeding roller (7) and the cotton feeding plate (8) form a second channel for the cotton materials to pass through;
the center shaft of cylinder (3) one end is connected with driving motor's output transmission, the other end of cylinder (3) sets firmly stops board (31), stop board (31) and cylinder (3) coaxial setting, rigid coupling has telescoping device on the frame of stopping board (31) one side, the flexible end rigid coupling of telescoping device has friction plate (32), the friction surface of friction plate (32) sets up with the friction surface of stopping board (31) in opposite directions, the friction surface of friction plate (32) is in laminating contact with the friction surface of stopping board (31) under telescoping device's promotion.
2. The card wiring with brake of claim 1, characterized in that: the telescopic device comprises a plurality of cylinders, and telescopic arms of the cylinders are uniformly and fixedly connected to one side, far away from the cylinder (3), of the friction plate (32) along the axial direction.
3. A carding machine with a braking device according to claim 1, characterised in that: an inner cavity (9) is formed in the base, a dust removal box (10) is slidably mounted in the inner cavity (9), an opening matched with the dust removal box (10) is formed in the side wall of the base, the dust removal box (10) is drawn out of the inner cavity (9) through the opening, a fan (11) is fixedly arranged on the outer wall of the shell, the output end of the fan (11) is communicated with a first connecting pipe (111) and is communicated with the inner cavity (9) through the first connecting pipe (111), the input end of the fan (11) is communicated with one end of a second connecting pipe (112), and the other end of the second connecting pipe (112) extends into the shell and is communicated with a dust exhaust pipe;
the circumference of tin forest (3) is provided with a plurality of omega type dust absorption pipe (12), set up the opening along dust absorption pipe length direction on the pipe wall of omega type dust absorption pipe (12), the center pin of the opening orientation tin forest (3) of omega type dust absorption pipe (12), the inlet scoop has been seted up to omega type dust absorption pipe (12), the inlet scoop with the dust exhaust pipe intercommunication.
4. A carding machine with a brake apparatus as claimed in claim 3, wherein: and the licker-in (6) and the doffer (5) are circumferentially provided with omega-shaped dust suction pipes which are respectively communicated with the dust discharge pipe.
5. The card wiring with brake of claim 4, characterized in that: the number of the movable cover plates (4) is two, the turning direction of the movable cover plates (4) close to the feeding end of the cylinder (3) is the same as that of the cylinder (3), and the turning direction of the movable cover plates (4) close to the output end of the cylinder is opposite to that of the cylinder (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222045681.6U CN218059344U (en) | 2022-08-04 | 2022-08-04 | Carding machine with brake equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222045681.6U CN218059344U (en) | 2022-08-04 | 2022-08-04 | Carding machine with brake equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218059344U true CN218059344U (en) | 2022-12-16 |
Family
ID=84400837
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222045681.6U Active CN218059344U (en) | 2022-08-04 | 2022-08-04 | Carding machine with brake equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218059344U (en) |
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2022
- 2022-08-04 CN CN202222045681.6U patent/CN218059344U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A combing machine with brake device Granted publication date: 20221216 Pledgee: China Postal Savings Bank Co.,Ltd. Tai'an Branch Pledgor: Tai'an Golden Wool Textile Co.,Ltd. Registration number: Y2024980000374 |