CN218058844U - A zero-emission poultry manure fermentation treatment device - Google Patents
A zero-emission poultry manure fermentation treatment device Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及粪便发酵处理技术领域,具体为一种零排放禽畜粪便发酵处理装置。The utility model relates to the technical field of feces fermentation treatment, in particular to a zero-emission poultry and livestock manure fermentation treatment device.
背景技术Background technique
家禽养殖积累的粪便数量较大,不处理好对环境会产生极大的污染,随着畜牧业和农业种植的相互关联性逐渐增加,畜牧业产生的粪便在后期发酵处理后可以生成有机肥等材料提供给农业种植使用,提高养殖中的物料利用率,粪便堆放高温下发酵处理时,为了避免粪便的温度过高,需要采用翻推装置对粪便进行推翻,提高发酵的效果。The amount of feces accumulated in poultry farming is large, and if it is not treated properly, it will cause great pollution to the environment. With the gradual increase in the interrelationship between animal husbandry and agricultural planting, the manure produced by animal husbandry can be produced into organic fertilizer after post-fermentation treatment. The materials are provided for agricultural planting to improve the utilization rate of materials in breeding. When the manure is stacked and fermented at high temperature, in order to avoid the temperature of the manure from being too high, it is necessary to use a turning device to overturn the manure to improve the fermentation effect.
现有的一些粪便发酵装置在使用的过程中不便于多方位对粪便进行翻转,并且部分粘连贴合在池底的粪便不便于被翻转起来,影响底部粪便的发酵,且现有的一些粪便翻推机在使用的过程中翻推的范围有限,位于储物池边角处的粪便不能较好的被翻转,装置翻转加工的范围有限,为此我们提供了一种零排放禽畜粪便发酵处理装置。Some existing feces fermentation devices are inconvenient to turn over the feces in multiple directions during use, and part of the feces sticking to the bottom of the pool is not easy to be turned over, which affects the fermentation of the bottom feces, and some existing feces are turned over The pushing range of the pusher is limited during use, the manure located at the corner of the storage tank cannot be turned over well, and the turning range of the device is limited. For this reason, we provide a zero-emission livestock manure fermentation treatment device.
实用新型内容Utility model content
本实用新型的目的在于提供一种零排放禽畜粪便发酵处理装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a zero-emission poultry and livestock manure fermentation treatment device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种零排放禽畜粪便发酵处理装置,包括发酵箱、底座和终端,所述发酵箱的上表面固定安装有第一电机,所述第一电机的输出端固定连接有转轴,所述发酵箱的顶壁通过轴承转动连接有两个螺纹套筒,所述螺纹套筒的内部螺纹连接有螺纹轴,所述螺纹轴的底端铰接有铰接座,所述铰接座的外表面铰接有翻转架,所述发酵箱的外表面固定安装有冷却箱,所述发酵箱的下表面中心处连夜有出料管,所述底座的上表面固定安装有第二电机,所述第二电机的输出端固定连接有输送杆,所述出料管的底端连通有输送管,所述输送管的右侧面开设有出渣口。In order to achieve the above purpose, the utility model provides the following technical solutions: a zero-emission poultry and livestock manure fermentation treatment device, including a fermentation box, a base and a terminal, the upper surface of the fermentation box is fixedly installed with a first motor, the first The output end of the motor is fixedly connected with a rotating shaft, and the top wall of the fermentation tank is rotatably connected with two threaded sleeves through bearings. The inner threads of the threaded sleeves are connected with a threaded shaft, and the bottom end of the threaded shaft is hinged with a hinged shaft. The outer surface of the hinged seat is hinged with an overturn frame, the outer surface of the fermentation box is fixedly installed with a cooling box, the center of the lower surface of the fermentation box has a discharge pipe overnight, and the upper surface of the base is fixedly installed There is a second motor, the output end of the second motor is fixedly connected with a conveying rod, the bottom end of the discharge pipe is connected with a conveying pipe, and a slag outlet is opened on the right side of the conveying pipe.
优选的,所述转轴的底端延伸至所述发酵箱的内部,所述转轴的外表面和两个所述螺纹套筒的外表面均套设有传动轮,且转轴的外表面和两个所述螺纹套筒的外表面均通过传动轮传动连接有传送链。Preferably, the bottom end of the rotating shaft extends to the inside of the fermentation tank, the outer surface of the rotating shaft and the outer surfaces of the two threaded sleeves are both sleeved with transmission wheels, and the outer surface of the rotating shaft and the two The outer surface of the threaded sleeve is connected with a transmission chain through a transmission wheel.
优选的,所述发酵箱的上表面连通有两个进料管,两个所述进料管的上表面均设置有密封盖,且两个所述进料管均与所述传送链错开设置。Preferably, the upper surface of the fermentation tank is communicated with two feeding pipes, the upper surfaces of the two feeding pipes are provided with sealing covers, and the two feeding pipes are staggered from the conveying chain .
优选的,所述转轴的外表面分别固定连接有搅拌框和搅拌轮,所述搅拌轮呈螺旋结构设置。Preferably, a stirring frame and a stirring wheel are respectively fixedly connected to the outer surface of the rotating shaft, and the stirring wheel is arranged in a helical structure.
优选的,所述翻转架的外表面开设有多个开口,所述翻转架的下表面铰接有多个滑轮,所述发酵箱的底壁开设有与所述滑轮滑动连接的滑轨。Preferably, a plurality of openings are opened on the outer surface of the overturning frame, a plurality of pulleys are hinged on the lower surface of the overturning frame, and a slide rail slidingly connected with the pulleys is opened on the bottom wall of the fermentation tank.
优选的,所述发酵箱的两侧壁均固定安装有加热板,所述发酵箱的左侧面设置有控制器,所述发酵箱的两侧壁均设置有温度传感器,所述控制器分别通过导线依次和所述加热板、温度传感器、第一电机和第二电机电连接,且所述控制器的外表面依次设置有加热板控制按钮、温度传感器控制按钮、第一电机控制按钮和第二电机控制按钮。Preferably, heating plates are fixedly installed on both side walls of the fermentation tank, a controller is provided on the left side of the fermentation tank, a temperature sensor is provided on both side walls of the fermentation tank, and the controllers are respectively The heating plate, the temperature sensor, the first motor and the second motor are electrically connected in turn through wires, and the outer surface of the controller is sequentially provided with a heating plate control button, a temperature sensor control button, a first motor control button and a second motor control button. Two motor control buttons.
优选的,所述发酵箱的内壁固定连接有刮板,所述刮板套设在所述螺纹轴的外表面,且所述刮板的内壁设置有多个弹性毛刷。Preferably, a scraper is fixedly connected to the inner wall of the fermentation tank, the scraper is sheathed on the outer surface of the threaded shaft, and the inner wall of the scraper is provided with a plurality of elastic brushes.
优选的,所述冷却箱呈环形设置,且套设在所述发酵箱的外表面,所述冷却箱的上表面连通有进水管,所述冷却箱的下表面连通有出水管,且所述出水管的外表面设置有控制阀。Preferably, the cooling box is arranged in a ring shape and sleeved on the outer surface of the fermentation box, the upper surface of the cooling box is connected with a water inlet pipe, the lower surface of the cooling box is connected with a water outlet pipe, and the A control valve is arranged on the outer surface of the water outlet pipe.
优选的,所述出料管呈方形设置,所述出料管的右侧面穿插设置有挡板,所述出料管的左侧壁开设有与挡板相适配的卡槽,所述出料管的右侧面设置有两个密封板,所述挡板位于两个所述密封板之间,且所述挡板的右侧面固定连接有拉板。Preferably, the discharge pipe is arranged in a square shape, the right side of the discharge pipe is interspersed with a baffle, and the left side wall of the discharge pipe is provided with a slot matching the baffle. The right side of the discharge pipe is provided with two sealing plates, the baffle is located between the two sealing plates, and the right side of the baffle is fixedly connected with a pull plate.
优选的,所述输送杆的外表面固定连接有多个搅拌杆和多个等间距设置的螺旋片。Preferably, the outer surface of the conveying rod is fixedly connected with a plurality of stirring rods and a plurality of helical blades arranged at equal intervals.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1.通过温度传感器能够实时检查发酵箱内部的温度并控制加热板工作,通过环形设置的冷却箱,在冷却箱内部加入适量的冷水或者热水,能够调节发酵箱内部的温度,从而能够提高发酵效率,同时通过内部中空的冷却箱,能够起到保温的作用,使发酵作用持续进行。1. The temperature inside the fermentation box can be checked in real time through the temperature sensor and the heating plate can be controlled. Through the ring-shaped cooling box, an appropriate amount of cold water or hot water can be added to the inside of the cooling box to adjust the temperature inside the fermentation box, thereby improving the fermentation process. Efficiency, at the same time, through the internal hollow cooling box, it can play the role of heat preservation, so that the fermentation can continue.
2.通过第一电机工作带动转轴工作,从而能够带动搅拌框和搅拌轮进行转动,能够充分将粪便和粪便发酵剂进行接触反应,同时通过传送链的作用,在转轴转动时能够带动螺纹套筒转动,从而能够带动螺纹轴向下移动,进而能够带动翻转架向下移动,能够将发酵箱底部的粪便进行翻转处理,提高发酵的效率。2. The rotating shaft is driven by the first motor, so that the stirring frame and the stirring wheel can be driven to rotate, and the feces and feces starter can be fully contacted and reacted. At the same time, through the function of the transmission chain, the threaded sleeve can be driven when the rotating shaft rotates. Rotation can drive the threaded shaft to move downwards, and then can drive the turning frame to move downwards, and can turn over the feces at the bottom of the fermentation tank to improve the efficiency of fermentation.
3.通过设置有第二电机,第二电机工作带动输送杆转动,从而能够带动搅拌杆和螺旋片进行转动,不仅能够将发酵好的粪便进行自动输送,同时还能防止发酵后的粪便造成堵塞,自动化程度高,使用便捷。3. By installing a second motor, the second motor works to drive the conveying rod to rotate, thereby driving the stirring rod and the spiral piece to rotate, not only can the fermented feces be automatically conveyed, but also can prevent the fermented feces from causing blockage , high degree of automation, easy to use.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型图1中A的结构放大图;Fig. 2 is the enlarged structure diagram of A in Fig. 1 of the utility model;
图3为本实用新型的刮板立体结构示意图;Fig. 3 is a schematic diagram of the three-dimensional structure of the scraper of the present invention;
图4为本实用新型的翻转架结构示意图;Fig. 4 is the structure schematic diagram of the overturn frame of the present utility model;
图5为本实用新型的系统图;Fig. 5 is a system diagram of the utility model;
图中:1、发酵箱;2、底座;3、第一电机;4、转轴;5、螺纹套筒;6、传送链;7、进料管;8、搅拌轮;9、搅拌框;10、螺纹轴;11、铰接座;12、翻转架;13、开口;14、滑轨;15、滑轮;16、加热板;17、刮板;18、弹性毛刷;19、冷却箱;20、进水管;21、出水管;22、出料管;23、挡板;24、卡槽;25、拉板;26、密封板;27、第二电机;28、输送杆;29、搅拌杆;30、螺旋片;31、输送管;32、出渣口;33、温度传感器;34、控制器。In the figure: 1. fermentation box; 2. base; 3. first motor; 4. rotating shaft; 5. threaded sleeve; 6. conveying chain; 7. feeding pipe; 8. stirring wheel; 9. stirring frame; 10 , threaded shaft; 11, hinged seat; 12, overturn frame; 13, opening; 14, slide rail; 15, pulley; 16, heating plate; 17, scraper; 18, elastic brush; 19, cooling box; 20, Water inlet pipe; 21, water outlet pipe; 22, discharge pipe; 23, baffle plate; 24, card slot; 25, pull plate; 26, sealing plate; 27, second motor; 30. Spiral piece; 31. Conveying pipe; 32. Slag outlet; 33. Temperature sensor; 34. Controller.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的技术方案,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the technical solutions in the utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the utility model.
请参阅图1至图5,本实用新型提供一种技术方案:一种零排放禽畜粪便发酵处理装置,包括发酵箱1、底座2和终端,发酵箱1的上表面固定安装有第一电机3,第一电机3的型号为YE2-80M1-2,第一电机3的输出端固定连接有转轴4,发酵箱1的顶壁通过轴承转动连接有两个螺纹套筒5,螺纹套筒5的内部螺纹连接有螺纹轴10,螺纹轴10的底端铰接有铰接座11,铰接座11的外表面铰接有翻转架12,发酵箱1的外表面固定安装有冷却箱19,发酵箱1的下表面中心处连夜有出料管22,底座2的上表面固定安装有第二电机27,第二电机27的型号为YE2-80M1-2,第二电机27的输出端固定连接有输送杆28,出料管22的底端连通有输送管31,输送管31的右侧面开设有出渣口32。Please refer to Figures 1 to 5, the utility model provides a technical solution: a zero-emission poultry manure fermentation treatment device, including a
进一步地,转轴4的底端延伸至发酵箱1的内部,转轴4的外表面和两个螺纹套筒5的外表面均套设有传动轮,且转轴4的外表面和两个螺纹套筒5的外表面均通过传动轮传动连接有传送链6,通过传送链6的作用,当转轴4转动时能够带动两个螺纹套筒5进行转动。Further, the bottom end of the rotating shaft 4 extends to the inside of the
进一步地,发酵箱1的上表面连通有两个进料管7,两个进料管7的上表面均设置有密封盖,且两个进料管7均与传送链6错开设置,便于进料。Further, the upper surface of the
进一步地,转轴4的外表面分别固定连接有搅拌框9和搅拌轮8,搅拌轮8呈螺旋结构设置,通过搅拌框9和搅拌轮8进行配合,能够起到很好的搅拌效果,使粪便与粪便发酵剂进行充分接触进行发酵。Further, the outer surface of the rotating shaft 4 is fixedly connected with the stirring
进一步地,翻转架12的外表面开设有多个开口13,翻转架12的下表面铰接有多个滑轮15,发酵箱1的底壁开设有与滑轮15滑动连接的滑轨14,便于翻转架12进行移动。Further, the outer surface of the overturning
进一步地,发酵箱1的两侧壁均固定安装有加热板16,加热板16的型号为HG140-75W,发酵箱1的左侧面设置有控制器34,发酵箱1的两侧壁均设置有温度传感器33,温度传感器33的型号为DS18B20,控制器34分别通过导线依次和加热板16、温度传感器33、第一电机3和第二电机27电连接,且控制器34的外表面依次设置有加热板控制按钮、温度传感器控制按钮、第一电机控制按钮和第二电机控制按钮,通过控制控制器34,能够实时控制各电器设备进行工作。Further,
进一步地,发酵箱1的内壁固定连接有刮板17,刮板17套设在螺纹轴10的外表面,且刮板17的内壁设置有多个弹性毛刷18,弹性毛刷18能够通过自身的弹性作用,在螺纹轴10上下移动时能够将螺纹轴10外表面的粪便进行刮除清理。Further, the inner wall of the
进一步地,冷却箱19呈环形设置,且套设在发酵箱1的外表面,冷却箱19的上表面连通有进水管20,冷却箱19的下表面连通有出水管21,且出水管21的外表面设置有控制阀,通过环形设置的冷却箱19,在需要保温时,可通过内部中空的环形冷却箱19进行保温,同时通过灌入一定量的冷水可快速降低发酵箱1内部的温度或者加热适量的热水来提高发酵的效率。Further, the
进一步地,出料管22呈方形设置,出料管22的右侧面穿插设置有挡板23,出料管的左侧壁开设有与挡板23相适配的卡槽24,出料管22的右侧面设置有两个密封板26,挡板23位于两个密封板26之间,且挡板23的右侧面固定连接有拉板25,起到密封的作用,通过两个密封板26能够防止粪便随着挡板23移动而漏出。Further, the
进一步地,输送杆28的外表面固定连接有多个搅拌杆29和多个等间距设置的螺旋片30,搅拌杆29能够将输送管31内部的粪便进行搅拌,防止在出料时发生堵塞,同时通过螺旋片30的作用,能够将发酵后的粪便进行输送,同时还能发生堵塞。Further, the outer surface of the
工作原理:使用前先检查装置的安全性,将需要进行发酵的粪便及粪便发酵剂通过两个进料管7倒入发酵箱1内部,等待两个小时后,通过温度传感器33实时检测发酵箱1内部的温度,当温度过低时,温度传感器33将感应的数据传送给控制器34,控制器34将数据传递给终端,终端分析后发出指令,通过控制器使加热板16工作,将粪便进行加热,提高发酵的效率,当发酵箱1内部温度过高时,通过环形设置的冷却箱19,灌入适量的冷水,多余的热量传递给冷水,使发酵箱1内部温度降低,释放掉水分后,通过中空的冷却箱19可起到保温的作用,通过控制控制器34,使第一电机3工作,第一电机3工作带动转轴4转动,从而能够带动搅拌框9和搅拌轮8进行转动,将粪便进行充分搅拌,提高发酵的反应速率,同时通过传送链6的作用,使两个螺纹套筒5进行同步转动,螺纹套筒5转动时能够带动螺纹轴10向下移动,从而能够带动翻转架12向下移动,直至将发酵箱1底部的粪便进行翻转,进一步提高了发酵的速率,待发酵完成后,向外拉动挡板23,粪便通过重力掉落至出料管22内部,此时通过控制器开启第二电机27,第二电机27工作带动输送杆28进行转动,从而能够带动多个搅拌杆29和螺旋片30进行转动,不仅能够将发酵好的粪便进行自动输送,同时还能防止发酵后的粪便造成堵塞。Working principle: Check the safety of the device before use, pour the feces and feces starter that need to be fermented into the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (10)
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