CN218050979U - Photovoltaic module reprocesses operation panel - Google Patents

Abstract

The application relates to a photovoltaic module reprocesses operation panel includes: the smoke absorption device comprises a frame body, wherein a repair panel and a smoke absorption pipeline are arranged on the frame body, the smoke absorption pipeline is positioned at the top of the repair panel, the smoke absorption pipeline is provided with a first end and a second end which are opposite, and smoke absorption equipment is arranged in the smoke absorption pipeline; the smoke exhaust pipe is located on the outer side of the frame body, and the first end of the smoke exhaust pipeline extends out of the frame body and is detachably connected with the smoke exhaust pipe. The utility model provides a reprocess operation panel discharge fume pipe and support body are mutually independent part, reprocess and can dismantle between panel and the discharge fume pipe and be connected, can demolish the discharge fume pipe when need not carrying out welding operation, in addition, the smoking equipment sets up the inside flue gas that produces in being used for the suction to reprocess operation panel working process of smoking pipeline, thereby the effect of initiatively discharging fume has been played, reduce the flue gas to workshop, operating personnel's injury, the reprocess operation panel of this application can improve the mobility and the safety in utilization of reprocess operation panel.

Description

Photovoltaic module reprocesses operation panel

Technical Field

The application relates to the technical field of photovoltaic module welding, in particular to a photovoltaic module repairing operation table.

Background

In the process of producing and assembling a solar cell, a plurality of single cells are connected in series, in parallel and tightly packaged to form a photovoltaic module, the photovoltaic module is used as a core part in a solar power generation system and is used for converting solar energy into electric energy by utilizing the photoelectric effect, specifically, when sunlight irradiates on a p-n junction of the photovoltaic module, a new hole-electron pair is formed, under the action of a p-n junction electric field, a hole flows from an n region to a p region, an electron flows from the p region to the n region, and current is formed after a circuit is switched on.

The solar cell module is formed by bonding toughened glass, cell strings and a back plate together through EVA at high temperature. The cell string is formed by welding a plurality of solar cell single sheets, when the cell string has defects such as insufficient solder, hidden crack and the like, the cell string needs to be repaired, and for the defective cell which can be repaired by the insufficient solder, the insufficient solder in the defective cell needs to be repaired; for the conditions of a defective cell with serious insufficient welding or a hidden crack defective cell, a cell replacement operation needs to be performed, namely, the defective cell is removed and replaced by a good cell. The above operations are all performed on a rework station.

The existing photovoltaic module repairing operation table has the defects that the emission problem of smoke generated during repairing welding is a common fault in the industry, and the repairing table is welded with a smoke exhaust pipeline together, so that the whole device is heavy and inconvenient to use, and a fine solution is not provided at present, therefore, the photovoltaic module repairing operation table capable of improving the operation convenience, high in flexibility and solving the smoke exhaust problem of the operation table is urgently needed.

SUMMERY OF THE UTILITY MODEL

In view of this, the application provides a photovoltaic repair operation platform, can initiatively carry out the exhaust fume, improve the security of repairing the operation platform and using; the smoke exhaust pipe can be detached without welding operation, and the smoke exhaust effect and the mobility of the repair operation table are improved.

The application provides a photovoltaic module reprocesses operation panel, includes:

the smoke absorption device comprises a frame body, wherein a repair panel and a smoke absorption pipeline are arranged on the frame body, the smoke absorption pipeline is positioned at the top of the repair panel, the smoke absorption pipeline is provided with a first end and a second end which are opposite, and smoke absorption equipment is arranged in the smoke absorption pipeline;

the smoke exhaust pipe is located on the outer side of the frame body, and the first end of the smoke exhaust pipeline extends out of the frame body and is detachably connected with the smoke exhaust pipe.

In some embodiments, the second end of the smoking conduit is provided with a blind plate.

In some embodiments, the support body sets up a plurality ofly, and is a plurality of the support body is arranged in proper order, and adjacent two support bodies pass through the smoking pipeline and can dismantle the connection, a plurality of support body formation support body groups that connect gradually, the both ends of support body group have unconnected first end and unconnected second end respectively, the pipe of discharging fume with the connection can be dismantled to unconnected first end.

In some embodiments, the unconnected second end is provided with a blind plate.

In some embodiments, the detachable connection comprises any one of a threaded connection and a snap-fit connection.

In some embodiments, the bottom of the smoking pipe is opened with at least one smoking port, the number of the smoking devices is the same as the number of the smoking ports, and the smoking devices correspond to the positions of the smoking ports.

In some embodiments, the bottom of the repair panel is provided with a placing rack and a first placing box, and the placing rack and the first placing box are respectively and fixedly connected to the rack body.

In some embodiments, a placing panel is further arranged at the top of the smoke suction pipeline, the placing panel is fixed on the frame body, the placing panel and the repairing panel are arranged in parallel, and a second placing box is arranged on the placing panel.

In some embodiments, a lighting device is further fixed to the top of the rack body.

In some embodiments, a display screen mounting mechanism is further disposed on the frame body.

The technical scheme of the application has at least the following beneficial effects:

the utility model provides a reprocess operation panel and discharge fume pipe and support body are mutually independent part, and can dismantle between the reprocess panel on the support body and the discharge fume and be connected, can demolish the discharge fume pipe when not needing to carry out welding operation, in addition, smoking equipment sets up the inside flue gas that is used for the suction to reprocess the operation panel working process production in smoking pipeline, thereby the effect of initiatively discharging fume has been played, reduce the flue gas to workshop, operating personnel's injury, the reprocessing operation panel of this application can improve the mobility and the safety in utilization of reprocess operation panel.

Drawings

For a clearer explanation of the embodiments or technical solutions of the prior art of the present application, the drawings needed for the description of the embodiments or prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a single repair operation table of the present invention;

fig. 2 is a second schematic structural view of a single repair operation table of the present invention;

fig. 3 is a schematic structural view of a repair operation table set composed of three repair operation tables according to the present invention;

fig. 4 is a schematic structural diagram of another placement panel in a single repair station according to the present invention.

In the figure:

100-frame body;

1001-first frame;

1002-a second frame body;

1003-third panel;

1-repairing the panel;

2-smoke absorbing pipeline;

201-a first smoke absorption pipe;

202-a second fume conduit;

203-a third fume duct;

21-a first end;

22-a second end;

3-a blind plate;

4-a smoking port;

5, placing a rack;

6-a first placing box;

7-a second holding box;

8-placing a panel;

801-a first plate body;

802-a second plate body;

803-a third plate body;

9-a lighting device;

10-a display screen mounting mechanism;

200-smoke exhaust pipe.

Detailed Description

In order to better understand the technical solution of the present application, the following detailed description is made with reference to the accompanying drawings.

It should be understood that the embodiments described are only a few embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

The terminology used in the embodiments of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in the examples of this application and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.

It should be understood that the term "and/or" as used herein is merely a relationship that describes an associated object, meaning that three relationships may exist, e.g., a and/or B, may represent: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter related objects are in an "or" relationship.

Among the prior art, photovoltaic module reprocesses the operation panel with notch and ventilation pipe welded connection, does not install the fan, and passive smoke exhaust can't reach the smoke exhaust effect to the instrument equipment of reprocessing who uses on-the-spot is put irregularly.

Therefore, as shown in fig. 1 and fig. 2, a schematic structural diagram of a photovoltaic module repair operating platform is provided for the present application, including:

the smoke absorption device comprises a frame body 100, wherein a repair panel 1 and a smoke absorption pipeline 2 are arranged on the frame body 100, the smoke absorption pipeline 2 is positioned at the top of the repair panel 1, the smoke absorption pipeline 2 is provided with a first end 21 and a second end 22 which are opposite, and smoke absorption equipment is also arranged in the smoke absorption pipeline 2;

and the smoke exhaust pipe 200 is positioned at the outer side of the frame body 100, and the first end 21 of the smoke suction pipeline 2 extends out of the frame body 100 and is detachably connected with the smoke exhaust pipe 200.

In the above-mentioned scheme, the operation panel discharge pipe 200 of reprocessing of this application is mutually independent part with support body 100, and can dismantle between the reprocessing panel 1 on the support body 100 and the discharge pipe 200 and be connected, can demolish the discharge pipe when not needing to carry out welding operation, in addition, smoking equipment sets up inside smoking pipeline 2 (smoking equipment is not shown in the drawing), a flue gas for the suction is reprocessed the production in the operation panel working process, thereby the effect of initiatively discharging fume has been played, reduce the flue gas to the workshop, operating personnel's injury, the reprocessing operation panel of this application can improve the mobility and the safety in utilization of reprocessing the operation panel.

It can be understood that the object of reprocessing of the photovoltaic module reprocessing operation panel of the application is: when defects such as white solder strips, single defects, string defects, hidden cracks, fragments and the like appear in the welded cell string, the cell string with the defects needs to be repaired through a repairing platform.

In some embodiments, the material of the repair panel 1 is not limited in this application, and may be, for example, engineering plastic, and antistatic rubber is laid on the surface of the repair panel 1, so as to realize the insulating function of the repair panel 1 and prevent an electric shock of an operator.

In some embodiments, the blind plate 3 is disposed at the second end 22 of the smoke absorbing pipeline 2, and the blind plate 3 is used for sealing the smoke absorbing pipeline, that is, one end of the smoke absorbing pipeline 2 is connected to the smoke discharging pipe 200, and the other end is sealed by the blind plate 3, so that smoke generated by repair welding can be discharged from the smoke discharging pipe. The blind, also known as a flange cover or plug, seals the smoking conduit in a removable manner.

In some embodiments, a plurality of rack bodies 100 are provided, the plurality of rack bodies 100 are sequentially arranged, two adjacent rack bodies are detachably connected through a smoke suction pipe, the plurality of sequentially connected rack bodies 100 form a rack body group, two ends of the rack body group respectively have an unconnected first end 21 and an unconnected second end 22, and the smoke discharge pipe 200 is detachably connected with the unconnected first end 21.

The repair operation platform can be a single repair platform, and can also be a repair platform group consisting of a plurality of repair platforms, when the repair platform group is used, the repair platform group comprises a frame body group, the frame body group comprises a plurality of frame bodies 100 which are sequentially arranged, a smoke suction pipeline 2 is arranged on each frame body 100, two adjacent frame bodies 100 are detachably connected through the smoke suction pipeline 2, the smoke suction pipelines 2 are sequentially connected to form the smoke suction pipeline group, the smoke suction pipeline positioned on one frame body is in an unconnected state, the second end of the smoke suction pipeline of the other frame body is in an unconnected state, a smoke discharge pipe is detachably connected with the unconnected first end, all the smoke suction pipelines on the frame body group are connected with each other, the smoke suction pipeline positioned on one end part is connected with the smoke discharge pipe, the smoke suction pipelines are communicated through the plurality of repair platforms in series, finally, smoke in a smoke discharge pipe is discharged through the smoke discharge pipe, the design mode can be used for setting the number of the repair platforms according to requirements, the repair platform can also be used for configuring the repair platforms, the repair operation platform can be used for processing the smoke discharge flue gas in a workshop, the environment is improved, and the operation platform can be used for processing waste smoke discharge, and the operation cost is reduced, and the environment is optimized.

In some embodiments, the unconnected second end 22 is provided with a blind plate 3, and the blind plate 3 can be used to close the suction duct, i.e. both ends of the smoke suction duct group are closed or connected with a smoke exhaust duct, so that smoke generated by the rework station during operation can be exhausted through the smoke exhaust duct. This application can adopt the second end of 3 shutoff smoking pipes of blind plate to hold for the single operation panel of reprocessing can normally discharge fume, also can demolish the blind plate, say a plurality of smoking pipes and link to each other in proper order, the second end that is located the smoking pipe way of tip is held with the blind plate shutoff, the blind plate of this application is detachable sealing method, both can be applicable to the single operation panel of reprocessing, also can be applicable to a plurality of operation panel group of reprocessing of constituteing of reprocessing, the configuration of the feasible operation panel of reprocessing has higher flexibility.

Taking the frame assembly comprising three connected frames as an example for illustration, as shown in fig. 3, the frame assembly comprises a first frame 1001, a second frame 1002 and a third frame 1003, the first frame 1001 is provided with a first smoke-absorbing duct 201, the second frame 1002 is provided with a second smoke-absorbing duct 202, the third frame 1003 is provided with a third smoke-absorbing duct 203, the first smoke-absorbing duct 201 is detachably connected with the second smoke-absorbing duct 202, the second smoke-absorbing duct 202 is detachably connected with the third smoke-absorbing duct 203, the unconnected end of the first smoke-absorbing duct 201 is detachably connected with the smoke-discharging duct 200, and the unconnected second end of the third smoke-absorbing duct 203 is sealed by the blind plate 3.

In some embodiments, the detachable connection comprises any one of a threaded connection and a snap-fit connection. The threaded connection refers to the connection of two smoke absorbing pipes or a smoke absorbing pipe and a smoke discharging pipe by threads, and comprises a bolt-nut connection mode, a screw buckle connection mode and the like, wherein the buckle connection mode is a connection mode for forming specific restraint on parts through the combined action of a positioning function part and a locking function part which are integrated on the parts or separated from the parts, and the locking function part deforms in the assembling process and then returns to the original position to form locking and provide holding force. Preferably, the smoke absorbing pipes 2 of the adjacent frames 100 are connected by a snap connection, and the smoke absorbing pipes 2 and the smoke discharging pipes 200 are also connected by a snap connection.

In some embodiments, sealing rings (not shown in the drawings) are disposed at the joints between the smoke suction pipe 2 and the smoke discharging pipe 200 and between the adjacent smoke suction pipe 2 and the smoke suction pipe 2, so as to improve the sealing performance of the pipe joints and prevent the smoke from overflowing from the pipe joints, which endangers the safety of operators.

In some embodiments, the bottom of the smoking pipe 2 is provided with at least one smoking port 4, the number of smoking devices is the same as the number of smoking ports 4, and the smoking devices correspond to the positions of the smoking ports 4. This application is through setting up smoking equipment in smoking pipe way 2 for smoking equipment will reprocess the flue gas that the operation panel produced in the use from 4 positions of smoking mouth and take away, smoking equipment for example can be exhaust fan and smoking ware etc., this application does not do the restriction at inferior, compare with the current operation panel of reprocessing that does not have the self-priming function, the in-process of the workstation at work is reprocessed to this application, smoking equipment's setting can reach the effect of initiatively discharging fume, reduce the flue gas to the workshop, operating personnel's injury, the security of the operation panel use is reprocessed in the improvement.

The number of the smoking ports 4 of the present application may be set to a plurality, and generally 4 to 6.

In some embodiments, the bottom of the repair panel 1 is provided with a placing frame 5 and a first placing box 6, and the placing frame 5 and the first placing box 6 are respectively fixedly connected to the frame body 100. Through placing box 6 fixed connection on support body 100 first in this application, first box 6 of placing can be for box body column structure or other shapes that can hold article, can place the flatiron in first box 6 of placing, can realize conveniently taking in the course of the work, improves the convenience in use of reprocessing the operation panel. The placing frame 5 is also fixedly connected to the frame body 100, the placing frame 5 is in a ring shape, a rectangular shape and other structures, the application is not limited herein, and the disinfection device (for example, an alcohol bottle) can be placed on the placing frame 5. Rack 5 and first box 6 of placing all can be fixed on support body 100 through modes such as welding, bolted connection, and is preferred, and rack 5 and first box 6 of placing set up oppositely, and all are located the inboard of support body 100 to improve the space utilization degree of operation panel.

In some embodiments, the top of the smoking pipe 2 is further provided with a placing panel 8, the placing panel 8 is fixed on the frame 100, the placing panel 8 is parallel to the repairing panel 1, and the placing panel 8 is provided with a second placing box 7. This application places box 7 through setting up the second, and the second is placed box 7 and can be used to place and is swept a yard rifle for sweep a yard rifle and accomodate when not using, improve the desktop finishing degree of reprocessing the operation panel. This application places panel 8 through the setting and is used for placing the photovoltaic module who has reprocessed or need reprocess, and it can be horizontally platelike structure to place panel 8, will place panel 8 and set up at the top of smoking pipeline 2, places panel 8 and is in the higher position of height in the operation panel, can avoid operating personnel's mistake to bump.

Preferably, the placing panel 8 can be arranged in a partitioned manner, so that battery strings on the operating table are not easy to be mixed, and the working efficiency of operators is improved.

Preferably, as shown in fig. 4, the placing panel 8 includes a first plate body 801 and a third plate body 803 with two different heights, the first plate body 801 and the third plate body 803 are placed horizontally, the first plate body 801 and the third plate body 803 are connected through a second plate body 802 vertically arranged, the first plate body 801 is used for placing a repaired battery string, the third plate body 803 is used for placing a battery string to be repaired, and more preferably, the first plate body 801, the second plate body 802 and the third plate body 803 are integrally formed and welded on the frame body 100.

In some embodiments, the top of the frame body 100 is further fixed with the lighting device 9, the lighting device 9 is arranged, so that an operator can clearly see the defects of the battery string, the operation efficiency of the operator is improved conveniently, the application does not limit the specific type of the lighting device 9, the lighting device can be an external power supply, the lighting device can also be powered by a battery, the number of the lighting device 9 is arranged according to the required brightness degree, and the brightness degree is moderate. For example, the LED lamp solves the illumination problem of the repair operation table through an external power supply.

In some embodiments, a display screen mounting mechanism 10 is further disposed on the rack body 100, and the display screen mounting mechanism 10 can be used to mount a display screen displaying the battery string information on the rack body 100, so as to improve the working efficiency of the operator.

In some embodiments, a jack for connecting with a power supply is provided on the rack body 100, so that the lighting device and the display screen can be electrically connected with the power supply through the jack, and the power supply lines can be arranged neatly while the power consumption requirement is met, and the operating table can be arranged neatly.

In some embodiments, the rack body 100 is provided with the placing frame 5, the first placing box 6, the second placing box 7, the display screen installation mechanism 10 and other components, so that the operation habit of an operator can be met, and the repair operation table can be kept tidy.

In some embodiments, the size of the operation surface of the repair panel 1 is 831.5mm × 1803mm, and the repair panel can be compatible with multi-size battery cells for switching, so that the problem that the size of the battery cells cannot be changed by the existing repair operation table is solved, and the compatibility and the practicability of the repair operation table are improved.

In some embodiments, the repair operation table of the present application further includes a battery string feeding mechanism (the battery string feeding mechanism is not shown in the drawings), and the battery string feeding mechanism is used for transferring the battery strings to be repaired onto the repair operation table, so that the feeding efficiency can be improved, and the damage of the battery pieces can be avoided. The battery string feeding mechanism can transfer the battery string to be repaired to the placing panel 8 or the repairing panel 1 of the repairing operation table through a mechanical arm or a transmission belt, so that the automation of the operation is improved, and the working efficiency is improved. In some embodiments, the battery string feeding mechanism further comprises a visual recognition assembly, the visual recognition assembly is configured to recognize the defect position of the battery string to be repaired, and when the surface of the defect is the back surface of the battery string, the orientation of the battery string needs to be adjusted so that the surface of the defect of the battery string faces upwards; when the defect of the battery string is located on the front surface, the orientation of the battery string does not need to be adjusted.

In some embodiments, the rework station of the present application further includes a battery string unloading mechanism (the battery string unloading mechanism is not shown in the drawings) for moving the reworked battery string out of the rework location. The battery string blanking mechanism is used for moving the repaired battery string out of the repair position, and the blanking efficiency of the battery string is improved.

The work of this application photovoltaic module repair operation panel is as follows:

the single repair operation table is taken as an example for explanation, a power supply is connected, the lighting device 9 is turned on, the disinfection device is taken out from the position of the placing frame 5 to disinfect the repair operation table, the battery string to be repaired is moved to the position near or on the operation table through a conveying belt or a mechanical arm, the battery string is scanned through a code scanning gun in the first placing box 6 to record the label of the battery string, the information of the battery string is displayed on a display screen installed at the display screen installing mechanism 10, the smoking device is turned on to start to repair the battery string, illustratively, when the defect of the battery string is partial welding, clamping components such as clamping jaws are adopted to clamp the welding strip of the battery, an operator performs defluxing on the partial welding strip or part, the welding strip is partially or completely recovered through the clamping jaws, the recovered welding strip is re-welded through a soldering iron placed in the first placing box 6, in the welding process, the smoking device transfers a person generated in the repairing process to a smoke suction pipe, the smoke pipe is placed on a smoke pipe, the smoke discharge pipe, and the smoke is discharged from the smoke discharge pipe, and the smoke discharge pipe is discharged from the smoke discharge pipe.

In some embodiments, a plurality of repair stations can be connected in series end to form a repair station group, wherein adjacent repair station groups are connected through a smoke suction pipe in a buckling manner, the smoke suction pipe of one repair station at the outermost end is sealed by a blind plate, the smoke suction pipe of the other repair station at the outermost end is connected with a smoke discharge pipe in a buckling manner, smoke generated on the repair stations is sucked into the smoke suction pipe group through smoke suction equipment in the repair process, and the smoke in the smoke suction pipe group is uniformly discharged through the smoke discharge pipe.

Although the present application has been described with reference to preferred embodiments, it is not intended to limit the scope of the claims, and many possible variations and modifications may be made by one skilled in the art without departing from the spirit of the application.

Claims (10)

1. The utility model provides a photovoltaic module overhauls operation panel which characterized in that includes:

the smoke absorption device comprises a frame body, wherein a repair panel and a smoke absorption pipeline are arranged on the frame body, the smoke absorption pipeline is positioned at the top of the repair panel, the smoke absorption pipeline is provided with a first end and a second end which are opposite, and smoke absorption equipment is further arranged inside the smoke absorption pipeline;

the smoke exhaust pipe is located on the outer side of the frame body, and the first end of the smoke exhaust pipeline extends out of the frame body and is detachably connected with the smoke exhaust pipe.

2. The photovoltaic module rework station of claim 1, wherein a blind plate is provided at the second end of said fume duct.

3. The photovoltaic module reworking operation panel according to claim 1, wherein the support body is provided with a plurality of support bodies, the support bodies are arranged in sequence, two adjacent support bodies are detachably connected through the smoke suction pipeline, the support bodies connected in sequence form a support body group, two ends of the support body group are respectively provided with a first end which is not connected and a second end which is not connected, and the smoke exhaust pipe is detachably connected with the first end which is not connected.

4. The photovoltaic module rework station of claim 3, wherein said second unconnected end is provided with a blind plate.

5. The photovoltaic module rework station of claim 1 or 3, wherein the detachable connection includes any one of a threaded connection and a snap-fit connection.

6. The photovoltaic module repair operation table according to claim 1 or 3, wherein at least one smoking port is formed in the bottom of the smoking pipeline, the number of the smoking devices is the same as that of the smoking ports, and the smoking devices correspond to the smoking ports.

7. The photovoltaic module repair operation table according to claim 1 or 3, wherein a placing frame and a first placing box are arranged at the bottom of the repair panel, and the placing frame and the first placing box are respectively and fixedly connected to the frame body.

8. The photovoltaic module repairing operation table according to claim 1 or 3, wherein a placing panel is further arranged at the top of the smoke suction pipeline, the placing panel and the repairing panel are arranged in parallel, the placing panel is fixed on the frame body, and a second placing box is arranged on the placing panel.

9. The photovoltaic module rework station of claim 1 or 3, wherein lighting devices are also fixed on the top of the rack.

10. The photovoltaic module reworking console according to claim 1 or 3, wherein a display screen mounting mechanism is further provided on the frame body.

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