CN218050629U - Automatic unloader and circular saw cutting production system - Google Patents
Automatic unloader and circular saw cutting production system Download PDFInfo
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- CN218050629U CN218050629U CN202222332353.4U CN202222332353U CN218050629U CN 218050629 U CN218050629 U CN 218050629U CN 202222332353 U CN202222332353 U CN 202222332353U CN 218050629 U CN218050629 U CN 218050629U
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Abstract
The utility model relates to the technical field of automatic production and manufacture, in particular to an automatic blanking device and a circular saw cutting production system, which comprises a blanking conveying assembly, a mechanical arm assembly and a material frame; the blanking conveying assembly comprises a conveying roller way and a push plate structure arranged on one side of the conveying roller way, the push plate structure comprises a push plate which stretches along the vertical conveying direction and a first detection sensor arranged on the push plate, and the push plate is used for pushing a product on the conveying roller way to a specified position; the mechanical arm assembly is arranged on one side of the conveying roller way and comprises a mechanical arm which is used for moving within a set stroke range; the appointed position of the product on the conveying roller way and the material frame are both located in the stroke range of the mechanical arm, and the mechanical arm is used for stacking the product at the appointed position into the material frame. The utility model discloses can realize carrying out automatic unloading operation to the fashioned product of annular saw cutting to carry out the pile up neatly to the product of unloading, improved the work efficiency of product unloading, and reduction in production cost.
Description
Technical Field
The utility model relates to an automated production makes technical field, especially relates to an automatic unloader and circular saw cutting production system.
Background
The circular saw is a tooth-shaped tool for cutting steel, the circular saw can cut metal more quickly, has stronger chip processing capacity, does not transfer heat in the cutting process, and can be applied to cutting processing of automobile parts, pipes, bars and the like.
However, when the existing circular saw is used for cutting, a manual discharging mode is still adopted for products finished by cutting, so that the safety and the working efficiency are lower, and the labor cost is high.
SUMMERY OF THE UTILITY MODEL
For solving the technical problem more than at least that exists among the prior art, the embodiment of the utility model provides an automatic unloader and circular saw cutting production system.
The embodiment of the utility model provides an aspect provides an automatic blanking device, is used for the unloading operation of circular saw cutting finished product, including unloading conveying assembly, robotic arm assembly and material frame; the blanking conveying assembly comprises a conveying roller way and a push plate structure arranged on one side of the conveying roller way, the push plate structure comprises a push plate which stretches along the vertical conveying direction and a first detection sensor arranged on the push plate, and the push plate is used for pushing a product on the conveying roller way to a specified position; the mechanical arm assembly is arranged on one side of the conveying roller way and comprises a mechanical arm which is used for moving within a set stroke range; the designated position of the product on the conveying roller way and the material frame are both located within the stroke range of the mechanical arm, and the mechanical arm is used for stacking the product at the designated position into the material frame.
In some embodiments, a plurality of push plate structures are arranged on one side of the conveying roller way along the conveying direction of the conveying roller way; and a plurality of push plate structures are arranged at intervals.
In some embodiments, the push plate structure comprises a telescopic rod and a push plate, wherein the telescopic rod is telescopic in a direction perpendicular to the conveying direction; the end connection push pedal of telescopic link, the push pedal sets up along direction of delivery, first detection sensor locates the middle part of push pedal.
In some embodiments, the gripping end of the robotic arm is provided with an electromagnet for magnetically attracting the product.
In some embodiments, the robotic arm assembly further comprises a guardrail structure; the guardrail structure has a set height and is arranged at the edge of the mechanical arm in a surrounding mode, and the guardrail structure and the conveying roller way form an annular closed mechanical arm operation area in a surrounding mode.
In some embodiments, the material frame comprises a bottom plate and a plurality of limiting rods; the limiting rods are vertically arranged on the bottom plate, and an accommodating space for accommodating products is enclosed by the adjacent limiting rods.
In some embodiments, the material frame further comprises a second detection sensor and a reminding device; the second detection sensor is arranged at the top end of the limiting rod.
In some embodiments, the alert device comprises an audible alert structure and/or a photoelectric alert structure.
In some embodiments, the robotic arm is a six-axis robotic arm.
The embodiment of the utility model provides an on the other hand still provides a circular saw cutting production system, including above-mentioned automatic unloader.
An embodiment of the utility model provides a pair of automatic unloader and circular saw cutting production system during the use, carries out the unloading operation through the product of robotic arm on to the rollgang, with the product pile up neatly in the material frame. The utility model discloses among the technical scheme, can realize carrying out automatic unloading operation to the fashioned product of circular saw cutting to carry out the pile up neatly to the product of unloading, improved the work efficiency of product unloading, and reduction in production cost.
Drawings
The above and other objects, features and advantages of exemplary embodiments of the present invention will become readily apparent from the following detailed description read in conjunction with the accompanying drawings. Several embodiments of the present invention are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings and in which:
in the drawings, like or corresponding reference characters designate like or corresponding parts.
Fig. 1 is a schematic structural view of an automatic blanking device according to an embodiment of the present invention;
fig. 2 is a partial enlarged view of a push plate structure in an automatic blanking device according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a material frame in an automatic blanking device according to an embodiment of the present invention.
In the figure:
1: a blanking conveying assembly; 2: a mechanical arm assembly; 3: material frame;
11: a rollgang; 12: a push plate structure; 121: pushing the plate; 122: a telescopic rod;
21: a mechanical arm; 22: a guardrail structure;
31: a base plate; 32: a limiting rod.
Detailed Description
To make the objects, features and advantages of the present invention more obvious and understandable, the embodiments of the present invention are described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those skilled in the art without creative efforts all belong to the protection scope of the present invention.
As shown in fig. 1 to 3, the embodiment of the present invention provides an automatic feeding device for feeding operation of circular saw cutting, including a feeding conveying assembly 1, a mechanical arm assembly 2 and a material frame 3. The blanking conveying assembly 1 is matched with production equipment at the front end to accept the cut products conveyed, and then the mechanical arm assembly 2 is operated to perform blanking and stacking operations on the products on the blanking conveying assembly 1, namely, the products are stacked in the material frame 3.
In the embodiment of the present invention, the blanking conveying assembly 1 includes a conveying roller way 11 and a push plate structure 12 disposed on one side of the conveying roller way 11, the push plate structure 12 includes a push plate 121 extending and contracting along a vertical conveying direction and a first detection sensor disposed on the push plate 121, and the push plate 121 is used for pushing a product on the conveying roller way 11 to a designated position; the mechanical arm assembly 2 is arranged on one side of the conveying roller way 11, the mechanical arm assembly 2 comprises a mechanical arm 21, and the mechanical arm 21 is used for moving within a set stroke range; the designated position of the product on the rollgang 11 and the material frame 3 are both located within the range of travel of the mechanical arm 21, and the mechanical arm 21 is used for stacking the product at the designated position into the material frame 3.
The tip of rollgang 11 accepts the product that the annular saw cut into shape, then, carry the product through the roll table, detect the product back when first detection sensor, the delivery track stops, then start the flexible of push pedal 121, push pedal 121 will carry the product propelling movement on the track to the assigned position, like delivery track's one side, this assigned position is the position of getting of arm 21, arm 21 removes behind this position, press from both sides the device of getting through the tip and get the product clamp, then, arm 21 drives the product and removes to material frame 3 place position, lift the product off, the completion is to placing of product. The above-mentioned blanking operation is repeated, and the mechanical arm 21 piles up a plurality of blanked products in the material frame 3.
The embodiment of the utility model provides an in, arm 21 is the multiaxis arm, can satisfy the free removal of multidimension degree direction to satisfy unloading, the pile up neatly demand of product. For example, the robot arm 21 is a six-axis robot arm.
For example, a plurality of push plate structures 12 are arranged on one side of the rollgang 11 along the conveying direction of the rollgang 11; a plurality of pusher plate structures 12 are spaced apart. When the circular saw at the front end is used for cutting, the cutting frequency is high, and the conveying roller way 11 comprises a plurality of cut products. Therefore, a plurality of push plate structures 12 are arranged on one side of the conveying roller way 11, so that the pushing operation of a plurality of products can be simultaneously carried out, and the products can be subjected to blanking operation through one or more mechanical arms 21, so that the working efficiency of blanking is improved.
As shown in fig. 2, in some embodiments, the push plate structure 12 includes a telescopic rod 122, and the telescopic direction of the telescopic rod 122 is perpendicular to the conveying direction; the end of the telescopic rod 122 is connected with the push plate 121, the push plate 121 is arranged along the conveying direction, and the first detection sensor is arranged in the middle of the push plate 121. For example, a protrusion structure for pushing the product is provided at an end surface of the push plate 121, and the height of the structure is higher than that of the first detection sensor.
For example, a position sensor of the first detection sensor, such as a photoelectric sensor, an infrared sensor, or the like. When the first detection sensor detects that the product is centered relative to the push plate 121, the roller conveyor 11 is stopped, and the pushing operation is started. For example, the telescopic rod 122 is connected to a telescopic cylinder or a hydraulic cylinder, or other telescopic structures, and the embodiment of the present invention is not limited to the telescopic structures.
For example, the grasping end of the robot arm 21 is provided with an electromagnet for magnetically attracting the product. For example, the product is of a metal structure, so that the clamping jaw is not required to be designed, and the product can be clamped or put down by switching on and off the electromagnet. The embodiment of the utility model provides an in, do not prescribe a limit to product material, shape etc. of getting to the clamp, when needing to use the clamping jaw, can set up corresponding clamping jaw structure on arm 21.
In some embodiments, the robotic arm assembly 2 further comprises a guardrail structure 22; the guardrail structure 22 has a set height and is arranged around the edge of the mechanical arm 21, and the guardrail structure 22 and the conveying roller way 11 form an annular closed mechanical arm 21 operation area.
For example, the height of the guardrail structure 22 is 1.7 m or more, which can prevent people outside the operation area of the mechanical arm 21 from contacting the mechanical arm 21, or can prevent people from crossing the guardrail structure 22, thereby further improving the safety of the blanking operation.
As shown in fig. 3, in some embodiments, the material frame 3 includes a bottom plate 31 and a plurality of stopper rods 32; the plurality of limiting rods 32 are vertically arranged on the bottom plate 31, and an accommodating space for accommodating products is defined by the adjacent limiting rods 32.
A plurality of accommodation spaces are enclosed by one material frame 3 through a plurality of limiting rods 32, and products moved by the mechanical arm 21 are stacked in the accommodation spaces. For example, the number of the limiting rods 32 can be adjusted according to the external dimension of the product, so that the universality of the material frame 3 is improved. For example, a roller structure is further arranged on the bottom plate 31 of the material frame 3, so that the material frame 3 can conveniently move the stacked products.
In some embodiments, the material frame 3 further comprises a second detection sensor and a reminding device; the second detection sensor is provided at the top end of the stopper rod 32. And measuring the stacking condition of the product through a second detection sensor. For example, the second detection sensor is a photoelectric sensor or an infrared sensor, and the like, and when corresponding information is detected, the control system controls the reminding device to send out a reminding signal.
For example, the alert device includes an audible alert structure and/or a photoelectric alert structure. For example, the alert may be provided by flashing a light and/or an audible alert.
For example, the material frame 3 structurally further comprises a confirmation button, when the material frame 3 is collected and placed in place, the confirmation button needs to be pressed down first, and then subsequent blanking and stacking operations are carried out, so that misoperation of product blanking is avoided.
The embodiment of the utility model provides a still provide a circular saw cutting production system, including circular saw cutting device, carry out cutting operation to product raw materials through circular saw cutting device, cut fashioned product is sent into and is carried to automatic unloader's rollgang 11 on, accomplishes unloading, pile up neatly operation by automatic unloader again.
For example, the production system further includes a control device, such as a Programmable Logic Controller (PLC), and the start and stop of the rollgang 11, the operation of the mechanical arm 21, and the like are all operated by the PLC.
The embodiment of the utility model provides a pair of automatic unloader and circular saw cutting production system during the use, carries out the unloading operation through arm 21 to the product on the rollgang 11, with the product pile up neatly in material frame 3. The utility model discloses among the technical scheme, can realize carrying out automatic unloading operation to the fashioned product of circular saw cutting to carry out the pile up neatly to the product of unloading, improved the work efficiency of product unloading, and reduction in production cost.
In the description of the present specification, reference to the description of "one embodiment," "some embodiments," "an example," "a specific example," or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
The above embodiments are only specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of changes or substitutions within the technical scope of the present invention, and all should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. An automatic blanking device is used for blanking operation of a circular saw cutting finished product and is characterized by comprising a blanking conveying assembly (1), a mechanical arm assembly (2) and a material frame (3);
the blanking conveying assembly (1) comprises a conveying roller way (11) and a push plate structure (12) arranged on one side of the conveying roller way (11), the push plate structure (12) comprises a push plate (121) stretching along a vertical conveying direction and a first detection sensor arranged on the push plate (121), and the push plate (121) is used for pushing a product on the conveying roller way (11) to an appointed position;
the mechanical arm assembly (2) is arranged on one side of the conveying roller way (11), the mechanical arm assembly (2) comprises a mechanical arm (21), and the mechanical arm (21) is used for moving within a set stroke range;
the appointed position of the product on the conveying roller way (11) and the material frame (3) are both located in the stroke range of the mechanical arm (21), and the mechanical arm (21) is used for stacking the product at the appointed position into the material frame (3).
2. The automatic blanking device according to claim 1, characterized in that a plurality of said push plate structures (12) are provided at one side of said rollgang (11) along the conveying direction of said rollgang (11);
a plurality of the push plate structures (12) are arranged at intervals.
3. The automatic blanking device according to claim 2, characterized in that the push plate structure (12) further comprises a telescopic rod (122), wherein the telescopic direction of the telescopic rod (122) is perpendicular to the conveying direction;
the end part of the telescopic rod (122) is connected with the push plate (121), the push plate (121) is arranged along the conveying direction, and the first detection sensor is arranged in the middle of the push plate (121).
4. The automatic blanking device according to claim 1, characterized in that the gripping end of the mechanical arm (21) is provided with an electromagnet for magnetically attracting the product.
5. Automatic blanking device according to claim 1, characterized in that the robot arm assembly (2) further comprises a guard rail structure (22);
the guardrail structure (22) is provided with a set height and is arranged at the edge of the mechanical arm (21) in a surrounding mode, and the guardrail structure (22) and the conveying roller way (11) form an annular closed mechanical arm operation area in a surrounding mode.
6. The automatic blanking device according to claim 1, characterized in that the material frame (3) comprises a bottom plate (31) and a plurality of limiting rods (32);
the limiting rods (32) are vertically arranged on the bottom plate (31), and an accommodating space for accommodating products is enclosed by the adjacent limiting rods (32).
7. The automatic blanking device according to claim 6, characterized in that the material frame (3) further comprises a second detection sensor and a reminding device;
the second detection sensor is arranged at the top end of the limiting rod (32).
8. The automatic blanking device of claim 7 wherein the alert device comprises an audible alert and/or a photoelectric alert.
9. The automatic blanking device according to any one of claims 1 to 8, characterized in that said robotized arm (21) is a six-axis robotized arm.
10. A circular saw cutting production system, characterized by comprising the automatic blanking device of any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222332353.4U CN218050629U (en) | 2022-09-01 | 2022-09-01 | Automatic unloader and circular saw cutting production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222332353.4U CN218050629U (en) | 2022-09-01 | 2022-09-01 | Automatic unloader and circular saw cutting production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218050629U true CN218050629U (en) | 2022-12-16 |
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ID=84408849
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222332353.4U Active CN218050629U (en) | 2022-09-01 | 2022-09-01 | Automatic unloader and circular saw cutting production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218050629U (en) |
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2022
- 2022-09-01 CN CN202222332353.4U patent/CN218050629U/en active Active
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