CN218016897U - Electric toothbrush drain pan kludge - Google Patents
Electric toothbrush drain pan kludge Download PDFInfo
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- CN218016897U CN218016897U CN202222577394.XU CN202222577394U CN218016897U CN 218016897 U CN218016897 U CN 218016897U CN 202222577394 U CN202222577394 U CN 202222577394U CN 218016897 U CN218016897 U CN 218016897U
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Abstract
The utility model discloses an electric toothbrush drain pan kludge, including the frame, still including distribute in peripheral three group of shaking of frame set material feeding unit, install in carousel mechanism, two sets of mechanisms that directly shake, a set of feed mechanism, a set of first group needle mechanism, a set of second group needle mechanism, unloading mechanism in the frame. The utility model discloses an electric toothbrush drain pan kludge adds the feed mode of directly shaking through the vibration dish, changes the material and says that the slant is arranged, utilizes the speed and the stability of dividing the material feed, and the toothbrush can the high efficiency equipment. Through the manual work with expect to shake the interior equipment of dish, the machine divides orientation and equipment automatically, has improved packaging efficiency and stability. The stability of equipment operation has been improved through 8 station splitter discs.
Description
Technical Field
The utility model relates to an automatic change mechanical equipment, specific saying so relates to an electric toothbrush drain pan kludge.
Background
The electric toothbrush bottom shell assembly product comprises an inner shaft and a brush handle besides the bottom shell. It helps to improve the efficiency of use and vibration of the power toothbrush itself. Currently, the electric toothbrush industry generally adopts manual or semi-automatic equipment which utilizes a pressing mode to assemble the toothbrush in the market.
The prior assembled toothbrush has the defects that: the manual toothbrush assembling method has extremely low efficiency and wastes time and labor.
Therefore, there is a need to design and develop a novel and reliable electric toothbrush bottom case assembling machine which can replace manual and existing semi-automatic equipment, and improve assembling efficiency, position accuracy and stability.
SUMMERY OF THE UTILITY MODEL
To the deficiency among the prior art, the to-be-solved technical problem of the utility model lies in providing an electric toothbrush drain pan kludge, and the purpose of designing this electric toothbrush drain pan kludge is the automatic equipment that realizes the electric toothbrush drain pan.
In order to solve the technical problem, the utility model discloses a following scheme realizes: the utility model discloses an electric toothbrush drain pan kludge, including the frame, still include:
three groups of vibration disc feeding devices distributed on the periphery of the rack, wherein the three groups of vibration disc feeding devices are a first vibration disc feeding device, a second vibration disc feeding device and a third vibration disc feeding device respectively;
the rotary table mechanism is arranged on the rack and provided with a rotary table which is rotatably arranged on the rack, eight groups of material clamping mechanisms which are arranged on the edge of the rotary table in a ring array manner and a power part which is arranged on the rack and is in driving connection with the rotary table, the power part drives the rotary table to do intermittent rotation action, eight stations are arranged on the periphery of the rotary table, and each angle of rotation of the eight groups of material clamping mechanisms is aligned to the eight stations;
the two groups of direct vibration mechanisms are arranged on the rack, the two groups of vibration disc feeding devices and the two groups of direct vibration mechanisms are arranged in a one-to-one manner, and the direct vibration mechanisms receive product parts sent out by the corresponding vibration disc feeding devices and send the product parts to the front of the corresponding clamping mechanism in a vibration manner;
the feeding mechanisms are arranged on the rack, the feeding ends of the feeding mechanisms are connected with a third vibration disc feeding device, and product parts sent out by the third vibration disc feeding device are sent to the front of the corresponding material clamping mechanisms;
the group of first needle poking mechanisms are arranged on the rack and positioned at a first needle poking station;
the group of second needle shifting mechanisms are arranged on the rack and are positioned at a second needle shifting position;
the blanking mechanism is arranged at the blanking station and is provided with a clamping structure, the material clamping mechanism at the blanking station extends out of the assembled finished product to the clamping structure, and after the finished product is clamped, the material clamping mechanism at the blanking station retracts.
Furthermore, the material clamping mechanism is provided with eight groups, and the material clamping mechanism comprises an air cylinder arranged on the turntable and a claw head in driving connection with the air cylinder.
Further, the power part drives the rotary disc to rotate through an eight-station divider.
Further, the power part is a servo motor.
Furthermore, the feeding mechanism comprises a material taking mechanism, a third direct vibration mechanism, a stepping motor, a synchronous belt and a rotary cylinder which are arranged in the Y-axis direction, the feeding end of the feeding mechanism is connected with the discharging end of the third vibration disc feeding device, and the feeding mechanism feeds materials by vibration;
the material taking mechanism is arranged at the tail end of a vibration groove of the third direct vibration mechanism and is provided with an X-axis driving mechanism and a first Z-axis mechanism in driving connection with the X-axis driving mechanism, and a driving end of the first Z-axis mechanism is connected with a clamping jaw;
the stepping feeding mechanism is arranged in the X-axis direction of the tail end of a vibration groove of the third direct vibration mechanism, and is provided with a synchronous belt group and a first stepping motor for driving the synchronous belt group to rotate;
the correcting part is arranged at the tail end of the stepping feeding mechanism and is used for correcting the circumferential direction of the product part on the clamping jig;
the Y-axis direction adjusting mechanism is provided with a jig for placing product components and a motor for driving the jig to rotate;
and the rotating mechanism is fixed on the rack through a support, and sends the corrected product parts into a jig on the Y-axis direction adjusting mechanism through 180 rotations of the two groups of grabbing devices.
Furthermore, the power source of the X-axis driving mechanism is a linear cylinder which is connected with the X-axis movable part in a driving mode, the X-axis movable part moves on the X-axis guide rail, the first Z-axis mechanism is installed on the X-axis movable part, and the power source of the first Z-axis mechanism is a clamping cylinder.
Furthermore, the power source of the correction part is a second stepping motor, the second stepping motor is mounted on a Y-axis movable part, the Y-axis movable part is driven by a Y-axis cylinder, and the driving end of the second stepping motor is connected with the correction head.
Furthermore, the rotating mechanism comprises a rotating cylinder, a rotating plate in driving connection with the rotating cylinder, second Z-axis mechanisms arranged at two ends of the rotating plate, and a grabbing device arranged on the second Z-axis mechanism.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses an electric toothbrush drain pan kludge adds the feed mode of directly shaking through the vibration dish, changes the material and says that the slant is arranged, utilizes the speed and the stability of dividing the material feed, and the toothbrush can the high efficiency equipment.
2. Through the manual work with expect to shake the interior equipment of dish, the machine is automatic to be divided orientation and equipment, has improved packaging efficiency and stability.
3. The stability of equipment operation has been improved through 8 station splitter discs.
Drawings
Fig. 1 is a top view of the electric toothbrush bottom case assembling machine after the outer cover is disassembled.
Fig. 2 is a perspective view of the electric toothbrush bottom case assembling machine of the present invention.
Fig. 3 is a structural diagram of the turntable mechanism of the present invention.
Fig. 4 is a structural diagram of the feeding mechanism of the present invention.
In the drawings, the reference numbers: 1-a first straight vibrating mechanism, 2-a second straight vibrating mechanism, 3-a first needle poking mechanism, 4-a brush holder feeding mechanism, 5-a second needle poking mechanism, 6-a blanking station, 7-a first vibrating disk feeding device, 8-a second vibrating disk feeding device, 9-a third vibrating disk feeding device, 10-a rotating disk mechanism, 11-an operation screen, 12-a machine guard rail, 13-a vibrating disk guard rail frame, 14-an electric box, 16-an eight-station divider, 17-a power part, 18-a material clamping mechanism, 20-a material fetching mechanism, 21-a third straight vibrating mechanism, 22-a first step motor, 23-a synchronous belt group, 24-a second step motor, 25-a rotary cylinder, 26-a support and 27-a Y-axis orientation adjusting mechanism.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making more clear and definite definitions of the protection scope of the present invention. Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.
Example 1: the utility model discloses a concrete structure as follows:
referring to fig. 1-4, the present invention provides an electric toothbrush bottom case assembling machine, which comprises a frame, and further comprises:
three groups of vibration disc feeding devices distributed on the periphery of the rack, wherein the three groups of vibration disc feeding devices are a first vibration disc feeding device 7, a second vibration disc feeding device 8 and a third vibration disc feeding device 9 respectively;
the rotary table mechanism 10 is mounted on the rack, the rotary table mechanism 10 is provided with a rotary table which is rotatably mounted on the rack, eight groups of material clamping mechanisms 18 which are arranged on the edge of the rotary table in a ring array, and a power part 17 which is mounted on the rack and is in driving connection with the rotary table, the power part 17 drives the rotary table to perform intermittent rotation, eight stations are arranged on the periphery of the rotary table, and the eight groups of material clamping mechanisms 18 are aligned to the eight stations when rotating for one angle;
the two groups of direct vibration mechanisms are arranged on the rack, the two groups of vibration disc feeding devices and the two groups of direct vibration mechanisms are configured in a one-to-one manner, and the direct vibration mechanisms receive product parts sent out by the corresponding vibration disc feeding devices and send the product parts to the front of the corresponding material clamping mechanism in a vibration manner;
the feeding mechanisms 4 are arranged on the rack, the feeding ends of the feeding mechanisms 4 are connected with third vibration disc feeding devices 9, and product parts sent out by the third vibration disc feeding devices 9 are sent to the front of corresponding material clamping mechanisms;
the group of first needle poking mechanisms 3 are arranged on the rack and are positioned at a first needle poking station;
a group of second needle-pulling mechanisms 5 which are arranged on the rack and are positioned at a second needle-pulling position;
the blanking mechanism 6 is arranged at the blanking station and is provided with a clamping structure, the material clamping mechanism 18 at the blanking station extends out of the assembled finished product to the clamping structure, and after the finished product is clamped, the material clamping mechanism 18 at the blanking station retracts.
Furthermore, the material clamping mechanism 18 is provided with eight groups, and the eight groups comprise air cylinders arranged on the rotary table and claw heads in driving connection with the air cylinders.
Further, the power part 17 drives the turntable to rotate through the eight-station divider 16.
Further, the power unit 17 is a servo motor.
Further, the feeding mechanism 4 comprises a material taking mechanism 20, a third direct vibration mechanism 21, a stepping motor 22, a synchronous belt 23, a stepping motor 24 and a rotary cylinder 25;
the third straight vibration mechanism 21 is arranged in the Y-axis direction, and the feeding end of the third straight vibration mechanism is connected with the discharging end of the third vibration disc feeding device 9 and feeds materials through vibration;
the material taking mechanism 20 is arranged at the tail end of a vibration groove of the third direct vibration mechanism 21 and is provided with an X-axis driving mechanism and a first Z-axis mechanism in driving connection with the X-axis driving mechanism, and a driving end of the first Z-axis mechanism is connected with a clamping jaw;
the stepping feeding mechanism is arranged in the X-axis direction of the tail end of the vibration groove of the third direct vibration mechanism 21, and is provided with a synchronous belt group 23 and a first stepping motor 22 for driving the synchronous belt group 23 to rotate, the clamping jigs of the synchronous belt group 23 are distributed in the length direction of the synchronous belt at equal intervals, the clamping jaws are driven by a first Z-axis mechanism to grab the product parts at the tail end of the vibration groove, and then the product parts are transferred to the clamping jigs by the drive of the X-axis driving mechanism;
the correcting part is arranged at the tail end of the stepping feeding mechanism and is used for correcting the circumferential direction of the product part on the clamping jig;
a Y-axis direction adjusting mechanism 27 having a jig for placing a product component and a motor for driving the jig to rotate;
and the rotating mechanism is fixed on the rack through a bracket 26, and sends the corrected product parts into a jig on the Y-axis direction adjusting mechanism 27 through 180 rotations of the two groups of grabbing devices.
Furthermore, the power source of the X-axis driving mechanism is a linear cylinder which is connected with the X-axis movable part in a driving mode, the X-axis movable part moves on the X-axis guide rail, the first Z-axis mechanism is installed on the X-axis movable part, and the power source of the first Z-axis mechanism is a clamping cylinder.
Further, the power source of the correction portion is a second stepping motor 24, the second stepping motor 24 is mounted on a Y-axis movable portion, the Y-axis movable portion is driven by a Y-axis cylinder, and the driving end of the second stepping motor 24 is connected with a correction head.
Further, the rotating mechanism comprises a rotating cylinder 25, a rotating plate in driving connection with the rotating cylinder, second Z-axis mechanisms installed at two ends of the rotating plate, and a grabbing device installed on the second Z-axis mechanism.
Example 2:
the following is the working principle of the electric toothbrush drain pan assembling machine of the utility model:
as shown in fig. 1-4, the toothbrush of the present invention has three parts, namely a bottom shell, an inner shaft and a brush handle, wherein the bottom shell is sent out by a first vibration disc feeding device 7, the inner shaft is sent out by a second vibration disc feeding device 8, the brush handle is sent out by a third vibration disc feeding device 9, the assembly relation is that the bottom shell is firstly put on, the inner shaft is assembled, and the brush handle is assembled at last, after the assembly is completed, the finished product is discharged into a material receiving box by a discharging mechanism 6.
The toothbrush assembly process is as follows:
firstly, respectively pouring a bottom shell, an inner shaft and a brush handle into a first vibration disk feeding device 7, a second vibration disk feeding device 8 and a third vibration disk feeding device 9, feeding the bottom shell into a first direct vibration mechanism 1 through the first vibration disk feeding device 7, and receiving the bottom shell and conveying the bottom shell to a bottom shell feeding station through vibration transmission by the first direct vibration mechanism 1;
extending out a claw head of the material clamping mechanism 18 corresponding to the feeding station of the bottom shell to grab the bottom shell;
rotating the turntable by an angle to enable the material clamping mechanism 18 corresponding to the bottom shell feeding station to rotate to a neutral position, and rotating the turntable by an angle again to enable the material clamping mechanism 18 at the neutral position to rotate to the inner shaft feeding station;
step four, the inner shaft is conveyed to the second direct vibration mechanism 2 through the second vibration disc feeding device 8, the second direct vibration mechanism 2 conveys the inner shaft to an inner shaft feeding station, and the material clamping mechanism 18 with a bottom shell extends outwards to enable the inner shaft to penetrate into the bottom shell;
step five, the turntable rotates for an angle again, so that the material clamping mechanism 18 at the inner shaft feeding station moves to the first needle poking station, and the first needle poking mechanism 3 pokes the bottom shell at the first needle poking station, so that the position of the bottom shell is convenient for mounting the brush handle;
step six, rotating the turntable for an angle to enable the bottom shell after being aligned to enter a brush handle mounting station;
step seven, the brush holder is sent out to a third straight vibration mechanism 21 by a third vibration disc feeding device 9, the feeding direction of the third straight vibration mechanism 21 is Y-axis feeding, then the brush holder is sent to a material clamping jig on a stepping feeding mechanism by a material taking mechanism 20, the material clamping jig on the stepping feeding mechanism is driven to a correction part, the direction of the brush holder is convenient to assemble by the rotation of the correction part, then the brush holder is taken from the material clamping jig by a rotating mechanism and rotated for 180 degrees, so that the corrected brush holder is sent to a Y-axis direction adjusting mechanism 27, if the direction of the brush holder is correct, the direction is kept, and if the direction is wrong, the brush holder is rotated for 180 degrees by the Y-axis direction adjusting mechanism 27;
step eight, the material clamping mechanism 18 at the brush handle installation station extends outwards, so that the bottom shell, the inner shaft and the brush handle are installed together.
And step nine, rotating the turntable by an angle to feed the assembled toothbrush into the second needle poking mechanism 5, so that the toothbrush is tightly matched.
Step ten, rotating the turntable by an angle to enable the tightly-matched toothbrush to be sent to a blanking station, opening a clamping structure of the blanking mechanism 6 at the blanking station, extending a material clamping mechanism 18 at the blanking station, closing the clamping structure to clamp the toothbrush, retracting the material clamping mechanism 18, separating the toothbrush from the material clamping mechanism 18 through the clamping structure, loosening the clamping structure again, and enabling the toothbrush to fall into a material receiving box.
The electric toothbrush bottom shell assembly machine of the utility model also comprises an operation screen 11 arranged on the frame, a machine guard rail 12, an electric box 14, three groups of vibration plate feeding devices are all provided with vibration plate guard rail frames 13,
the above only is the preferred embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structures or equivalent flow changes made by the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, are included in the same way in the protection scope of the present invention.
Claims (8)
1. The utility model provides an electric toothbrush drain pan kludge, includes the frame, its characterized in that still includes:
three groups of vibration disc feeding devices distributed on the periphery of the rack, wherein the three groups of vibration disc feeding devices are respectively a first vibration disc feeding device (7), a second vibration disc feeding device (8) and a third vibration disc feeding device (9);
the rotary table mechanism (10) is mounted on the rack, the rotary table mechanism (10) is provided with a rotary table which is rotatably mounted on the rack, eight groups of material clamping mechanisms (18) which are arranged on the edge of the rotary table in a ring array manner, and a power part (17) which is mounted on the rack and is in driving connection with the rotary table, the power part (17) drives the rotary table to perform intermittent rotation, eight stations are arranged on the periphery of the rotary table, and the eight groups of material clamping mechanisms (18) are aligned to the eight stations when rotating by one angle;
the two groups of direct vibration mechanisms are arranged on the rack, the two groups of vibration disc feeding devices and the two groups of direct vibration mechanisms are configured in a one-to-one manner, and the direct vibration mechanisms receive product parts sent out by the corresponding vibration disc feeding devices and send the product parts to the front of the corresponding material clamping mechanism in a vibration manner;
the feeding mechanism (4) is arranged on the rack, the feeding end of the feeding mechanism (4) is connected with a third vibrating disc feeding device (9), and product components sent out by the third vibrating disc feeding device (9) are fed to the front of the corresponding clamping mechanism;
the group of first needle poking mechanisms (3) are arranged on the rack and are positioned at a first needle poking station;
the group of second needle poking mechanisms (5) are arranged on the rack and are positioned at a second needle poking position;
the blanking mechanism (6) is arranged at the blanking station and is provided with a clamping structure, the material clamping mechanism (18) at the blanking station extends out of the assembled finished product to the clamping structure, and the material clamping mechanism (18) at the blanking station retracts after the finished product is clamped.
2. The electric toothbrush bottom shell assembling machine according to claim 1, wherein the material clamping mechanism (18) comprises eight groups, including an air cylinder mounted on the rotary plate and a claw head in driving connection with the air cylinder.
3. The electric toothbrush bottom case assembling machine according to claim 1, wherein the power part (17) drives the turntable to rotate through an eight-station divider (16).
4. The electric toothbrush bottom case assembling machine according to claim 1 or 3, wherein the power part (17) is a servo motor.
5. The electric toothbrush bottom shell assembling machine according to claim 1, wherein the feeding mechanism (4) comprises a material taking mechanism (20), a third direct vibration mechanism (21), a stepping motor (22), a synchronous belt (23), a stepping motor (24) and a rotary cylinder (25);
the third straight vibration mechanism (21) is arranged in the Y-axis direction, the feeding end of the third straight vibration mechanism is connected with the discharging end of the third vibration disc feeding device (9), and the third straight vibration mechanism feeds materials through vibration;
the material taking mechanism (20) is arranged at the tail end of a vibration groove of the third direct vibration mechanism (21) and is provided with an X-axis driving mechanism and a first Z-axis mechanism in driving connection with the X-axis driving mechanism, and a driving end of the first Z-axis mechanism is connected with a clamping jaw;
the stepping feeding mechanism is arranged in the X-axis direction of the tail end of a vibration groove of the third direct vibration mechanism (21), and is provided with a synchronous belt group (23) and a first stepping motor (22) for driving the synchronous belt group (23) to rotate, clamping jigs are distributed in the length direction of synchronous belts of the synchronous belt group (23) at equal intervals, the clamping jaws are driven by a first Z-axis mechanism to grab product components at the tail end of the vibration groove, and then the product components are transferred to the clamping jigs by the drive of the X-axis driving mechanism;
the correcting part is arranged at the tail end of the stepping feeding mechanism and is used for correcting the circumferential direction of the product part on the clamping jig;
a Y-axis direction adjusting mechanism (27) which is provided with a jig for placing a product component and a motor for driving the jig to rotate;
and the rotating mechanism is fixed on the rack through a bracket (26), and sends the corrected product parts into a jig on the Y-axis direction adjusting mechanism (27) through 180 rotations of the two groups of grabbing devices.
6. The electric toothbrush bottom shell assembly machine according to claim 5, wherein a power source of the X-axis driving mechanism is a linear cylinder which is in driving connection with an X-axis movable portion, the X-axis movable portion moves on an X-axis guide rail, the X-axis movable portion is provided with the first Z-axis mechanism, and the power source of the first Z-axis mechanism is a clamping cylinder.
7. The electric toothbrush bottom case assembling machine according to claim 5, wherein the power source of the correcting part is a second stepping motor (24), the second stepping motor (24) is installed on a Y-axis movable part, the Y-axis movable part is driven by a Y-axis cylinder, and the driving end of the second stepping motor (24) is connected with the correcting head.
8. The electric toothbrush bottom shell assembling machine according to claim 5, wherein the rotating mechanism comprises a rotating cylinder (25), a rotating plate in driving connection with the rotating cylinder, second Z-axis mechanisms installed at two ends of the rotating plate, and a grabbing device installed on the second Z-axis mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222577394.XU CN218016897U (en) | 2022-09-28 | 2022-09-28 | Electric toothbrush drain pan kludge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222577394.XU CN218016897U (en) | 2022-09-28 | 2022-09-28 | Electric toothbrush drain pan kludge |
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| Publication Number | Publication Date |
|---|---|
| CN218016897U true CN218016897U (en) | 2022-12-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222577394.XU Active CN218016897U (en) | 2022-09-28 | 2022-09-28 | Electric toothbrush drain pan kludge |
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| CN (1) | CN218016897U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116900707A (en) * | 2023-09-15 | 2023-10-20 | 深圳市日丽丰科技有限公司 | Equipment for assembling electric toothbrush |
-
2022
- 2022-09-28 CN CN202222577394.XU patent/CN218016897U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116900707A (en) * | 2023-09-15 | 2023-10-20 | 深圳市日丽丰科技有限公司 | Equipment for assembling electric toothbrush |
| CN116900707B (en) * | 2023-09-15 | 2023-11-24 | 深圳市日丽丰科技有限公司 | Equipment for assembling electric toothbrush |
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