CN217932500U - Kiln feeding monitoring system controlled by ceramic kiln head - Google Patents
Kiln feeding monitoring system controlled by ceramic kiln head Download PDFInfo
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- CN217932500U CN217932500U CN202222282538.9U CN202222282538U CN217932500U CN 217932500 U CN217932500 U CN 217932500U CN 202222282538 U CN202222282538 U CN 202222282538U CN 217932500 U CN217932500 U CN 217932500U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses an advance kiln monitored control system through control of pottery kiln head, including kiln head main control system, import platform switch board, storage base switch board, a plurality of import platform converter and a plurality of storage base converter, kiln head main control system is equipped with main touch-control screen, first communication module and the data memory of electricity connection each other, import platform switch board is equipped with import platform touch-control screen, second communication module and the first programmable controller of electricity connection each other, store up base switch board and be equipped with storage base touch-control screen, third communication module and the second programmable controller of electricity connection each other. Data of the import platform control cabinet and the blank storage control cabinet can be transmitted to a data storage device of the kiln head control host through the RS485 twisted pair for storage and display through the main touch screen, and line watching personnel do not need to be configured on the import platform and each blank storage device to record information and monitor production.
Description
Technical Field
The utility model relates to a ceramic manufacture equipment technical field especially relates to a advance kiln monitored control system through control of ceramic kiln head.
Background
In ceramic production, the prepared green bricks are glazed through a glaze line and then fired in a kiln, in order to solve the contradiction between kiln feeding blockage and empty kiln caused by unstable quantity of the green bricks conveyed in the front-stage process, a plurality of green brick storage devices are usually arranged between the glaze line and a kiln head, the green bricks are automatically stored on the green brick storage devices when the number of the green bricks is large, and the bricks are taken from the green brick storage devices when the number of the green bricks is small, so that the smooth operation of the kiln is realized.
Therefore, it is necessary to constantly acquire production information of each storage equipment control cabinet for performing kiln control. At present, production information of blank storage equipment needs manual recording and manual counting, and is complex and easy to make mistakes; the distance between the blank storage equipment and the kiln head main control operation table is long, so post line watching personnel need to be configured, the line watching personnel in the front and back working procedures need to communicate by telephone, and the efficiency is too low; resulting in low production run rates; the on-site posts need to be left on duty to ensure timely treatment when the green bricks are abnormal, and the production cost is high.
SUMMERY OF THE UTILITY MODEL
In view of the above problem, an object of the present invention is to provide a kiln inlet monitoring system controlled by a ceramic kiln head, which establishes communication lines between a kiln head control host and each blank storage control cabinet, uploads information collected by each blank storage control cabinet to the kiln head control host, advances kiln monitoring by the kiln head control host, and solves the problems of easy error, round trip inspection and telephone communication in manual watch.
To achieve the purpose, the utility model adopts the following technical proposal:
a kiln inlet monitoring system controlled by a ceramic kiln head comprises a kiln head control host, an inlet platform control cabinet, a blank storage control cabinet, a plurality of inlet platform frequency converters and a plurality of blank storage frequency converters, wherein the kiln head control host is provided with a main touch screen, a first communication module and a data memory which are electrically connected with each other;
the first communication module is electrically connected with the second communication module and the third communication module through RS485 twisted-pair lines respectively;
the plurality of import platform frequency converters are electrically connected with the first programmable controller;
the inlet platform is provided with a roller table transportation speed detector and a green brick width detector on the kiln inlet roller table, and the roller table transportation speed detector and the green brick width detector are both electrically connected with the first programmable controller;
the blank storage frequency converters are electrically connected with the second programmable controller;
and the blank storage system is provided with blank storage identifiers on each blank storage suspension cage, and the plurality of blank storage identifiers are electrically connected with the second programmable controller.
Optionally, the kiln head control system further comprises a plurality of glaze line frequency converters, wherein the plurality of glaze line frequency converters are all electrically connected with the kiln head control host;
the glaze line is provided with a glaze line conveying speed detector which is electrically connected with the kiln head control host.
Optionally, the kiln head control host is provided with a plurality of glaze line switches, and the glaze line switches are used for starting and stopping corresponding glaze lines.
Optionally, the kiln head control host is provided with an emergency start-stop button.
Optionally, the kiln head control host is provided with an alarm indicator lamp.
Optionally, the kiln head control host establishes communication connection with the first programmable controller and the second programmable controller respectively through a MODBUS protocol in an RTU mode.
Optionally, the glaze storage control cabinet comprises a plurality of the blank storage control cabinets, and the plurality of the blank storage control cabinets are respectively connected with different glaze lines in a one-to-one correspondence manner.
The utility model discloses an above-mentioned technical scheme's beneficial effect does:
the kiln entering monitoring system controlled by the ceramic kiln head realizes the establishment of communication lines among the first programmable controller, the second programmable controller and the kiln head control host through the first communication module, the second communication module and the third communication module, so that data of the inlet platform control cabinet and the blank storage control cabinet can be transmitted to a data memory of the kiln head control host through an RS485 twisted pair to be stored and displayed by a main touch screen, an operator is only required to be arranged on a kiln head main control operation table to control the kiln head control host, the corresponding inlet platform control cabinet and the corresponding blank storage control cabinet can be remotely controlled through the kiln head control host, the centralized kiln entering monitoring is realized, line watching personnel are not required to be arranged on an inlet platform and each blank storage device to record information and monitor production, manpower and material resources are greatly saved, the device operation efficiency and economic benefit are improved, and the problems of easiness in error of manual guard, round trip inspection and telephone communication are avoided.
Drawings
FIG. 1 is a schematic structural diagram of a kiln entering monitoring system according to one embodiment of the present invention;
fig. 2 is a schematic diagram illustrating a line relationship of a kiln entering monitoring system according to one embodiment of the present invention;
wherein: a kiln head control host 1; an import platform control cabinet 2; a blank storage control cabinet 3; a main touch screen 11; a first communication module 12; an import platform touch screen 21; a second communication module 22; a first programmable controller 23; an import platform frequency converter 24; a roller table transport speed detector 25; a green brick width detector 26; a blank storage touch screen 31; a third communication module 32; a second programmable controller 33; a blank storage frequency converter 34; a preform identifier 36; a glaze line frequency converter 35; a glaze line conveyance speed detector 37; a glaze line switch 38; an emergency start-stop button 13; an alarm indicator light 14.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
The drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through an intermediary, so to speak, communicating between the two elements. The specific meaning of the above terms in the present invention can be understood in specific cases for those skilled in the art.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the directional terms such as "front, back, upper, lower, left, right", "horizontal, vertical, horizontal" and "top, bottom", etc. are usually based on the directions or positional relationships shown in the drawings, and are only for convenience of description and simplification of the description, and in the case of not making a contrary explanation, these directional terms do not indicate and imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore, should not be construed as limiting the scope of the present invention; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
A kiln inlet monitoring system controlled by a ceramic kiln head is disclosed, as shown in fig. 1 and fig. 2, and comprises a kiln head control host 1, an inlet platform control cabinet 2, a blank storage control cabinet 3, a plurality of inlet platform frequency converters 24 and a plurality of blank storage frequency converters 34, wherein the kiln head control host 1 is provided with a main touch screen 11, a first communication module 12 and a data storage device which are mutually and electrically connected, the inlet platform control cabinet 2 is provided with an inlet platform touch screen 21, a second communication module 22 and a first programmable controller 23 which are mutually and electrically connected, and the blank storage control cabinet 3 is provided with a blank storage touch screen 31, a third communication module 32 and a second programmable controller 33 which are mutually and electrically connected;
the first communication module 12 is electrically connected with the second communication module 22 and the third communication module 32 through an RS485 twisted pair;
a plurality of the inlet platform frequency converters 24 are electrically connected with the first programmable controller 23;
the inlet platform is provided with a roller table transportation speed detector 25 and a green brick width detector 26 on a roller table entering the kiln, and both the roller table transportation speed detector 25 and the green brick width detector 26 are electrically connected with the first programmable controller 23;
the blank storage frequency converters 34 are all electrically connected with the second programmable controller 33;
the blank storage system is provided with a blank storage identifier 36 on each blank storage suspension cage, and the plurality of blank storage identifiers 36 are electrically connected with the second programmable controller 33.
The kiln entering monitoring system controlled by the ceramic kiln head realizes the establishment of communication lines between the first programmable controller 23, the second programmable controller 33 and the kiln head control host 1 through the first communication module 12, the second communication module 22 and the third communication module 32, so that data of the inlet platform control cabinet 2 and the storage control cabinet 3 can be transmitted to a data memory of the kiln head control host 1 through an RS485 twisted pair to be stored and displayed by the main touch screen 11, an operator is only required to be arranged on a kiln head main control operation table to control the kiln head control host 1, the corresponding inlet platform control cabinet 2 and the storage control cabinet 3 can be remotely controlled through the kiln head control host 1, the centralized kiln entering monitoring is realized, line watching personnel do not need to be arranged on the inlet platform and each storage device to record information and monitor production, the manpower and manpower are greatly saved, the operation efficiency and economic benefits are improved, and the problems that manual guard is easy to make mistakes and the patrol and the telephone communication are avoided.
The inlet platform frequency converter 24 is used for operating a roller table at the inlet of the kiln, and the inlet platform frequency converter 24 is electrically connected with the first programmable controller 23, so that the kiln head control host 1 controls the inlet platform frequency converter 24 through the first programmable controller 23.
The roller table transportation speed detector 25 is used for detecting the roller table transportation speed of a kiln inlet, the green brick width detector 26 is used for detecting the width of a green brick on the roller table of the kiln inlet, and the roller table transportation speed detector 25 and the green brick width detector 26 are both electrically connected with the first programmable controller 23, so that detected information is transmitted to the kiln head control host 1 through the first programmable controller 23 to be stored, displayed and processed.
The blank storage frequency converter 34 is used for operating blank storage equipment, and the blank storage frequency converter 34 is electrically connected with the second programmable controller 33, so that the kiln head control host 1 controls the blank storage frequency converter 34 through the second programmable controller 33.
The green brick storage identifier 36 is used for detecting whether a green brick exists in the green brick storage suspension cage, and the green brick storage identifier 36 is electrically connected with the second programmable controller 33, so that detected information is transmitted to the kiln head control host 1 through the second programmable controller 33 to be stored, displayed and processed.
Optionally, as shown in fig. 2, the kiln head control system further includes a plurality of glaze line frequency converters 35, and the plurality of glaze line frequency converters 35 are all electrically connected to the kiln head control host 1;
the glaze line is provided with a glaze line conveying speed detector 37, and the glaze line conveying speed detector 37 is electrically connected with the kiln head control host 1.
The glaze line frequency converter 35 is used for operating a glaze line, and the glaze line frequency converter 35 is electrically connected with the kiln head control host 1, so that the kiln head control host 1 controls the glaze line frequency converter 35.
The glaze line conveying speed detector 37 is used for detecting the glaze line conveying speed, and the glaze line conveying speed detector 37 is electrically connected with the kiln head control host 1, so that detected information is transmitted to the kiln head control host 1 to be stored, displayed and processed.
Further, as shown in fig. 2, the kiln head control host 1 is provided with a plurality of glaze line switches 38, and the glaze line switches 38 are used for starting and stopping corresponding glaze lines.
When the glaze line is in fault or abnormal, the kiln head control host 1 can stop the corresponding glaze line through the glaze line switch 38 and can also start the standby glaze line in time for production.
Specifically, as shown in fig. 1, the kiln head control host 1 is provided with an emergency start-stop button 13. The emergency start-stop button 13 is used for stopping the corresponding blank storage equipment through the emergency start-stop button 13 by the kiln head control host 1 when the blank storage equipment is in fault or abnormal, and can also timely move other blank storage equipment for production.
More specifically, as shown in fig. 1, the kiln head control host 1 is provided with an alarm indicator lamp 14. The alarm indicator lamp 14 is used for lighting when an abnormality or a fault occurs in the production process, for example, automatically prompting when a communication line has a fault and causes communication interruption, or lighting when an abnormality or a fault occurs in a blank storage device, an import platform or a glaze line, so as to remind an operator of timely processing, and the intensity and difficulty of production line inspection and on-duty monitoring are greatly reduced.
It should be noted that the kiln head control host 1 establishes communication connection with the first programmable controller 23 and the second programmable controller 33 respectively through MODBUS protocol in an RTU mode.
Optionally, the blank storage control cabinet 3 is provided, and the blank storage control cabinets 3 are respectively connected with different glaze lines in a one-to-one correspondence manner. The models of adobes are various in actual production, and various products are produced and fired synchronously, so that a plurality of assembly lines are arranged, the adobe storage control cabinets 3 and the glaze lines on different assembly lines are all communicated with the kiln head control host 1, so that the kiln head control host 1 can monitor the plurality of assembly lines, and labor is greatly saved.
In summary, the kiln entering monitoring system controlled by the ceramic kiln head realizes the establishment of communication lines among the first programmable controller 23, the second programmable controller 33 and the kiln head control host 1 through the first communication module 12, the second communication module 22 and the third communication module 32;
the method comprises the following steps that an import platform touch screen 21 and a first programmable controller 23 of an import platform control cabinet 2, and a green brick storage touch screen 31 and a second programmable controller 33 of a green brick storage control cabinet 3 are utilized, and a roller table transportation speed detector 25, a green brick width detector 26 and a green brick storage identifier 36 are utilized to carry out relevant detection and metering, wherein the relevant detection and metering comprises alarm information of time, shift, day, month and year yield, number of green brick storage layers, linear speed, brick clamping, broken brick identification, brick blocking, ultra-wide and the like;
the kiln head control host 1 is used for monitoring the import platform, the blank storage equipment and the glaze line in a centralized manner, the information of each first programmable controller 23 and each second programmable controller 33 is fed back to the main touch screen 11 for display and data storage, the control functions of each first programmable controller 23 and each second programmable controller 33 are endowed to the kiln head control host 1 for read-write operation, and then the import platform frequency converter 24, the blank storage frequency converter 34 and the glaze line frequency converter 35 are controlled; the layer number of each green brick storage device in the green brick storage system is dynamic, the abnormal green brick information, the device fault information and the main operation function are transmitted to a kiln head control host 1 through an RS485 twisted pair in an RTU mode through an MODBUS protocol; when an abnormal condition occurs, the alarm indicator lamp 14 of the kiln head control host 1 gives a light-up prompt, an operator can select other blank storage equipment to be in a priority mode through the main touch screen 11 of the kiln head control host 1, and the broken blank storage equipment can be suspended from running until running is resumed through the emergency start-stop button 13; or the start and stop of the production line can be realized by operating the glaze line switch 38 of the kiln head control host 1 when an emergency production line occurs.
Thereby realizing the purposes of low investment, post personnel reduction, efficiency improvement and high yield; the data is automatically stored, and the storage period is long, so that manual recording errors are avoided; remote control is adopted, and running back and forth and telephone communication are achieved manually; the information is fed back in real time, the operation can be carried out in time, the large-batch loss is avoided, the equipment operation rate is improved, the economic benefit is generated, and the cost is low.
It should be noted that the related frequency converter control, detection data acquisition and statistical display are all conventional technical means, for example, implemented by using the functional blocks of PLC, ST language and ladder diagram, and will not be described herein too much.
The technical principle of the present invention is described above with reference to specific embodiments. The description is made for the purpose of illustrating the principles of the invention and is not to be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without any inventive effort, which would fall within the scope of the present invention.
Claims (7)
1. A kiln inlet monitoring system controlled by a ceramic kiln head is characterized by comprising a kiln head control host, an inlet platform control cabinet, a blank storage control cabinet, a plurality of inlet platform frequency converters and a plurality of blank storage frequency converters, wherein the kiln head control host is provided with a main touch screen, a first communication module and a data memory which are electrically connected with each other;
the first communication module is electrically connected with the second communication module and the third communication module through RS485 twisted-pair lines respectively;
the plurality of import platform frequency converters are electrically connected with the first programmable controller;
the inlet platform is provided with a roller table transportation speed detector and a green brick width detector on a kiln inlet roller table, and the roller table transportation speed detector and the green brick width detector are both electrically connected with the first programmable controller;
the blank storage frequency converters are all electrically connected with the second programmable controller;
and the blank storage system is provided with blank storage identifiers on each blank storage suspension cage, and the plurality of blank storage identifiers are electrically connected with the second programmable controller.
2. A kiln inlet monitoring system controlled by a ceramic kiln head as claimed in claim 1, further comprising a plurality of glaze line frequency converters, wherein the plurality of glaze line frequency converters are all electrically connected with the kiln head control host;
the glaze line is provided with a glaze line conveying speed detector which is electrically connected with the kiln head control host.
3. A kiln inlet monitoring system controlled by a ceramic kiln head as claimed in claim 1, wherein the kiln head control host is provided with a plurality of glaze line switches for starting and stopping corresponding glaze lines.
4. A kiln inlet monitoring system controlled by a ceramic kiln head as claimed in claim 1, wherein the kiln head control host is provided with an emergency start-stop button.
5. A kiln inlet monitoring system controlled by a ceramic kiln head as claimed in claim 1, wherein the kiln head control host is provided with an alarm indicating lamp.
6. A kiln monitoring system controlled by a ceramic kiln head as claimed in claim 1, wherein the kiln head control host establishes communication connection with the first programmable controller and the second programmable controller respectively through MODBUS protocol in RTU mode.
7. A kiln inlet monitoring system controlled by a ceramic kiln head as claimed in claim 1, comprising a plurality of the blank storage control cabinets, which are respectively connected with different glaze lines in a one-to-one correspondence.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222282538.9U CN217932500U (en) | 2022-08-26 | 2022-08-26 | Kiln feeding monitoring system controlled by ceramic kiln head |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222282538.9U CN217932500U (en) | 2022-08-26 | 2022-08-26 | Kiln feeding monitoring system controlled by ceramic kiln head |
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| Publication Number | Publication Date |
|---|---|
| CN217932500U true CN217932500U (en) | 2022-11-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222282538.9U Active CN217932500U (en) | 2022-08-26 | 2022-08-26 | Kiln feeding monitoring system controlled by ceramic kiln head |
Country Status (1)
| Country | Link |
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| CN (1) | CN217932500U (en) |
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2022
- 2022-08-26 CN CN202222282538.9U patent/CN217932500U/en active Active
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