CN210199572U - Lean management system for production line - Google Patents
Lean management system for production line Download PDFInfo
- Publication number
- CN210199572U CN210199572U CN201921545763.9U CN201921545763U CN210199572U CN 210199572 U CN210199572 U CN 210199572U CN 201921545763 U CN201921545763 U CN 201921545763U CN 210199572 U CN210199572 U CN 210199572U
- Authority
- CN
- China
- Prior art keywords
- station
- production line
- work piece
- data
- sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- General Factory Administration (AREA)
Abstract
The utility model discloses a production line lean management system, including work piece material transfer chain, arrange n stations that are used for production and processing in proper order along the production line traffic direction of work piece material transfer chain, the business turn over end of every station arranges the business turn over material inductive transducer who is used for detecting the work piece material, the inside of every station is arranged and is used for detecting station sensor or station proximity switch that the work piece material whether gets into, the end of work piece material transfer chain has set gradually the production line that is used for detecting the work piece material and has moved sensor and production line and cross a sensor. The utility model discloses a multiple type sensor control assembly line each process technology step consuming time, the operation of automatic control production line accomplishes big data acquisition, realizes the production process full monitoring, and big data is for optimizing production management, thereby the efficiency that promotes the production line provides complete effectual support and reaches the purpose of production line lean management.
Description
Technical Field
The utility model relates to a production line management technical field specifically is production line lean management system.
Background
The production line refers to a route which is passed by the production process of a product, namely, a route which is formed by a series of production activities such as processing, conveying, assembling, checking and the like from the time when raw materials enter a production field. The method is divided into a flow production line and a non-flow production line according to the rhythm speed, and is divided into an automatic production line and a non-automatic production line according to the automation degree.
The traditional production line has the following defects: 1. the process working hour statistics of the production line is mostly manual sampling measurement, and the accuracy and the effectiveness are lower. 2. The automation degree of the automatic line for stopping and starting the work and starting the transposition is low, and safety prompt and safety protection are lacked.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a production line lean management system to solve the problem of proposing among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
production line lean management system, including work piece material transfer chain, arrange n stations that are used for production and processing in proper order along the production line traffic direction of work piece material transfer chain, the business turn over of every station end is arranged and is used for detecting the business turn over material inductive transducer of work piece material, and the inside arrangement of every station has a station sensor or station proximity switch that is used for detecting whether the work piece material gets into, and the end of work piece material transfer chain has set gradually the production line that is used for detecting the work piece material and has moved sensor and production line and move the sensor that crosses, business turn over material inductive transducer, station sensor or station proximity switch, production line are moved sensor and production line and are moved sensor and all with controller signal connection, and the controller passes through data signal transmission module and is connected with data storage display computer communication.
Preferably, a workpiece material taking and placing mechanism and a workpiece material processing device are arranged in each station, and the controller is further connected with a control signal end of the workpiece material conveying line, a control signal end of the workpiece material taking and placing mechanism and a control signal end of the workpiece material processing device respectively.
Preferably, a station state indicator lamp is further arranged in each station, the station state indicator lamp comprises a station vacancy indicator lamp, a station operation indicator lamp and a station fault indicator lamp, and the station state indicator lamp is connected with a signal output end of the controller.
Preferably, a station loudspeaker is further arranged in each station and connected with a signal output end of the controller.
Preferably, the station vacancy indicating lamp adopts a green indicating lamp, the station operation indicating lamp adopts a yellow indicating lamp, and the station fault indicating lamp adopts a red indicating lamp.
Preferably, the data signal transmission module comprises a first data communication interface module, a data line and a second data communication interface module, the first data communication interface module is in signal connection with the controller, the second data communication interface module is in signal connection with the data storage display computer, and the first data communication interface module is connected with the second data communication interface module through the data line.
Preferably, the first data communication interface module and the second data communication interface module both adopt RS232 interface modules.
Preferably, the data signal transmission module comprises a first wireless communication module and a second wireless communication module which are in wireless communication with each other, the first wireless communication module is in signal connection with the controller, and the second wireless communication module is in signal connection with the data storage display computer.
Compared with the prior art, the beneficial effects of the utility model are that: the lean management system of the production line aims at the production line requirements of enterprises, provides a plurality of data acquisition modes to meet the requirements of different production lines, and achieves the purpose of production monitoring; through the cooperation of the controller and each sensor, the data such as the start-stop time, the output quantity and the like of each process can be monitored in real time, the operation of a production line is automatically controlled, the large data acquisition of the production process time is realized, and large data support can be provided for improving the production process and the production efficiency; and the safe and stable operation of production is ensured by means of safety prompt and protection.
Drawings
FIG. 1 is a connection block diagram of a production line lean management system;
FIG. 2 is a block diagram of a data signal transmission module according to embodiment 1;
fig. 3 is a block diagram of a data signal transmission module in embodiment 2.
In the figure: the method comprises the following steps of 1-a controller, 2-a station sensor, 3-a production line in-place running sensor, 4-a production line over-position running sensor, 5-a data storage and display computer, 6-a data signal transmission module, 61-a first data communication interface module, 62-a second data communication interface module, 63-a data line, 64-a first wireless communication module, 65-a second wireless communication module, 7-a material inlet and outlet induction sensor, 8-a station state indicator lamp, 9-a workpiece material taking and placing mechanism and 10-a workpiece material processing device.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Please refer to fig. 1-2.
Example 1: the lean management system of the production line comprises a workpiece material conveying line, n stations for production and processing are sequentially arranged along the production line running direction of the workpiece material conveying line, a feeding and discharging induction sensor 7 for detecting workpiece materials is arranged at the inlet and outlet end of each station, a station sensor 2 or a station proximity switch for detecting whether the workpiece materials enter is arranged in each station, a production line running in-place sensor 3 and a production line running over-position sensor 4 for detecting the workpiece materials are sequentially arranged at the tail end of the workpiece material conveying line, the feeding and discharging induction sensor 7, the station sensor 2 or the station proximity switch, the production line in-place operation sensor 3 and the production line over-position operation sensor 4 are in signal connection with the controller 1, and the controller 1 is in communication connection with the data storage display computer 5 through the data signal transmission module 6.
A workpiece material taking and placing mechanism 9 and a workpiece material processing device 10 are arranged in each station, and the controller 1 is also respectively connected with a control signal end of the workpiece material conveying line, a control signal end of the workpiece material taking and placing mechanism and a control signal end of the workpiece material processing device.
When the workpiece material conveying line conveys workpiece materials, when the feeding and discharging induction sensor 7 of the initial station detects the workpiece materials, the workpiece material conveying line stops running, the workpiece material taking and placing mechanism 9 takes and places the workpiece materials on the processing platform of the initial station, at the moment, the workpiece sensor 2 or the station proximity switch detects the workpiece materials on the processing platform and records the workpiece materials as the starting time of the initial process, then, the workpiece material processing device 10 processes the workpiece materials on the processing platform, after the processing is completed, the workpiece material taking and placing mechanism 9 takes and places the workpiece materials on the workpiece material conveying line again, and after the workpiece sensor 2 or the station proximity switch detects that the workpiece materials are separated from the processing platform, the workpiece materials and the workpiece materials are recorded as the ending time of the initial process, so that the monitoring of the time of each process is realized. Then, the workpiece material conveying line conveys the workpiece materials to a station, when the feeding and discharging induction sensor 7 of the next station detects the workpiece materials, the workpiece material conveying line stops running, the workpiece material taking and placing mechanism 9 of the next station takes and places the workpiece materials onto the processing platform of the next station. The workpiece material conveying line continues to operate.
And a station state indicator lamp 8 is further arranged in each station, the station state indicator lamp 8 comprises a station vacancy indicator lamp, a station operation indicator lamp and a station fault indicator lamp, and the station state indicator lamp 8 is connected with the signal output end of the controller 1.
In this embodiment, obviously, the station vacancy indicator lamp may adopt a green indicator lamp, and when the station sensor 2 or the station proximity switch detects that no workpiece material exists on the processing platform, the green indicator lamp is turned on; the station operation indicating lamp can adopt a yellow indicating lamp, and the yellow indicating lamp is turned on when the station sensor 2 or the station proximity switch detects that workpiece materials exist on the processing platform; the station fault indicator lamp can adopt a red indicator lamp, and the red indicator lamp is turned on when the workpiece material taking and placing mechanism 9 and the workpiece material processing device 10 of the corresponding station have faults.
And a station loudspeaker is also arranged in each station and is connected with the signal output end of the controller 1. When no workpiece material exists on the corresponding processing platform, the station loudspeaker gives out a vacancy prompt sound; when workpiece materials exist on the corresponding processing platform, the station loudspeaker gives out a running prompt sound; when the workpiece material taking and placing mechanism 9 and the workpiece material processing device 10 corresponding to the station have faults, the station loudspeaker gives out fault prompting sound to prompt post staff.
The data signal transmission module 6 comprises a first data communication interface module 61, a data line 63 and a second data communication interface module 62, the first data communication interface module 61 is in signal connection with the controller 1, the second data communication interface module 62 is in signal connection with the data storage display computer 5, and the first data communication interface module 61 is connected with the second data communication interface module 62 through the data line.
The first data communication interface module 61 and the second data communication interface module 62 both adopt RS232 interface modules. The data signal transmission module 6 is used for carrying out wired transmission of data information, and all collected data are transmitted to the data storage display computer 5, so that remote monitoring, checking and management are facilitated.
Example 2: the difference from embodiment 1 is that the data signal transmission module 6 includes a first wireless communication module 64 and a second wireless communication module 65 which are in wireless communication with each other, the first wireless communication module 64 is in signal connection with the controller 1, and the second wireless communication module 65 is in signal connection with the data storage and display computer 5. The data signal transmission module 6 is used for wirelessly transmitting data information, and the acquired data is transmitted to the data storage and display computer 5, so that remote monitoring, checking and management are facilitated.
The utility model discloses a production line lean management system adopts consuming time of each process technology step of polytype sensor monitoring assembly line, and big data acquisition is accomplished in the operation of automatic control production line, realizes the production process full monitoring, and big data is for optimizing production management, thereby the efficiency that promotes the production line provides the purpose that complete effectual support reaches production line lean management.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. Production line lean management system, including work piece material transfer chain, arrange n station that is used for production and processing, its characterized in that in proper order along the production line traffic direction of work piece material transfer chain: the inlet and outlet end of every station has arranged business turn over material inductive pick-up (7) that is used for detecting the work piece material, and the inside of every station has arranged and is used for detecting whether work piece material gets into station sensor (2) or station proximity switch, and the end of work piece material transfer chain has set gradually the production line that is used for detecting the work piece material and has moved sensor (3) and production line and have moved sensor (4) that are in place, business turn over material inductive pick-up (7), station sensor (2) or station proximity switch, production line operation sensor (3) and production line are moved sensor (4) and are all with controller (1) signal connection, and controller (1) are connected with data storage display computer (5) communication through data signal transmission module (6).
2. The system for lean management of production line of claim 1, wherein: and a workpiece material taking and placing mechanism and a workpiece material processing device are uniformly arranged in each station, and the controller (1) is also respectively connected with a control signal end of the workpiece material conveying line, a control signal end of the workpiece material taking and placing mechanism and a control signal end of the workpiece material processing device.
3. The system for lean management of production line of claim 1, wherein: and a station state indicator lamp (8) is further arranged in each station, each station state indicator lamp (8) comprises a station vacancy indicator lamp, a station operation indicator lamp and a station fault indicator lamp, and the station state indicator lamp (8) is connected with the signal output end of the controller (1).
4. The system for lean management of production line of claim 3, wherein: and a station loudspeaker is also arranged in each station and is connected with the signal output end of the controller (1).
5. The system for lean management of production line of claim 3, wherein: the station vacancy indicating lamp adopts a green indicating lamp, the station operation indicating lamp adopts a yellow indicating lamp, and the station fault indicating lamp adopts a red indicating lamp.
6. The system for lean management of production line of claim 1, wherein: the data signal transmission module (6) comprises a first data communication interface module (61), a data line (63) and a second data communication interface module (62), the first data communication interface module (61) is in signal connection with the controller (1), the second data communication interface module (62) is in signal connection with the data storage display computer (5), and the first data communication interface module (61) is connected with the second data communication interface module (62) through the data line.
7. The system for lean management of production line of claim 6, wherein: the first data communication interface module (61) and the second data communication interface module (62) both adopt RS232 interface modules.
8. The system for lean management of production line of claim 1, wherein: the data signal transmission module (6) comprises a first wireless communication module (64) and a second wireless communication module (65) which are in wireless communication with each other, the first wireless communication module (64) is in signal connection with the controller (1), and the second wireless communication module (65) is in signal connection with the data storage display computer (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921545763.9U CN210199572U (en) | 2019-09-17 | 2019-09-17 | Lean management system for production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921545763.9U CN210199572U (en) | 2019-09-17 | 2019-09-17 | Lean management system for production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210199572U true CN210199572U (en) | 2020-03-27 |
Family
ID=69878536
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921545763.9U Expired - Fee Related CN210199572U (en) | 2019-09-17 | 2019-09-17 | Lean management system for production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210199572U (en) |
-
2019
- 2019-09-17 CN CN201921545763.9U patent/CN210199572U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN208560850U (en) | Circular pipe workpiece discharging mechanism | |
| CN101712409B (en) | Automatic conveyor line for potted plant parameter measurement | |
| CN106644965B (en) | Device and method for batch calibration detection of dust sensors | |
| CN103631245A (en) | Power distribution terminal defect diagnostic system and method | |
| CN106873475A (en) | One kind storage haulage equipment remote fault diagnosis device | |
| CN210199572U (en) | Lean management system for production line | |
| CN104020750A (en) | Steelmaking input-output monitoring system | |
| CN203785636U (en) | High-speed rail displacement automation detection system | |
| CN201779155U (en) | Automatic assembly one-way bearing production line capable of intelligently monitoring traceability | |
| CN108549333B (en) | Production line collective operation intelligent analysis and improvement method and system | |
| CN112134351B (en) | Remote telemetry acceptance system and method based on transformer substation distribution network | |
| CN105843193A (en) | Electrode processing unmanned control system and control method | |
| CN112581148A (en) | RFID (radio frequency identification) tag matching method and device for tubular pile | |
| CN202433572U (en) | Automatic press fitting device of optical transceiver assembly | |
| CN204256440U (en) | A kind of monitoring system for aquatic product keep-alive transport | |
| CN111090265A (en) | Industrial monitoring system based on big data and work flow thereof | |
| CN209912127U (en) | Based on NB-IOT thing networking measurement transmission device | |
| CN203366099U (en) | Piece-taking error proofing system | |
| CN207067764U (en) | A kind of concrete time of making the product automatic prompting device | |
| CN202294872U (en) | Counter for mine car | |
| CN202748648U (en) | Steel coil real-time monitoring system in industrial production reservoir area | |
| CN201556079U (en) | Pipe pile production beat countdown system | |
| CN105335275A (en) | Real-time fault monitoring tool and method of automatic system server | |
| CN209027682U (en) | A kind of terminal box temperature monitor system based on ZigBee-network | |
| CN217932500U (en) | Kiln feeding monitoring system controlled by ceramic kiln head |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200327 Termination date: 20210917 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |