CN206835547U - The anti-batch mixing monitoring system of SMT boards - Google Patents
The anti-batch mixing monitoring system of SMT boards Download PDFInfo
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- CN206835547U CN206835547U CN201720398430.2U CN201720398430U CN206835547U CN 206835547 U CN206835547 U CN 206835547U CN 201720398430 U CN201720398430 U CN 201720398430U CN 206835547 U CN206835547 U CN 206835547U
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- data acquisition
- acquisition device
- smt
- main controller
- smt boards
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Abstract
The utility model discloses a kind of anti-batch mixing monitoring system of SMT boards, including:Main controller, the first data acquisition device, the second data acquisition device, the 3rd data acquisition device, warning device, display device, SMT board controlling switches.It sets the first data acquisition device, the second data acquisition device, the 3rd data acquisition device by the different zones on SMT boards, it accurately can clearly obtain the product information of material and be sent to controller, controller determines that the material of regional on SMT boards whether there is the situation of batch mixing after judgement, and worked by controlling SMT boards controlling switch to stop board, avoid that bulk quality accident occurs, reduce loss to company;It can notify staff to find batch mixing situation in time by setting warning device, and processing as early as possible is lost with reducing;It can allow staff to get the material in which region and there is a problem, and be handled by setting display device.
Description
Technical field:
The utility model belongs to surface mounting technology field, is specifically related to a kind of anti-batch mixing monitoring system of SMT boards.
Background technology:
Surface mounting technology SMT(Surface Mounted Technology)Be directly by surface-assembled component patch,
The Assembly of weldering printing surface assigned position, has packing density height, electronic product small volume, in light weight, reliability is high etc.
Feature, in order to monitor the behaviour in service of material on SMT boards, SMT boards are monitored usually using monitoring system, such as receives
Collect material information, material service condition etc., when material, which occurs, for SMT boards uses abnormal(As above wrong material, unripe material,
Material is finished), monitoring system sends halt command by main frame to SMT boards so that SMT boards autostop, to be operated
Member is further continued for running SMT boards after handling abnormal material well.
The material that can be produced by monitoring system to SMT boards is effectively monitored, but with electronics industry
Develop rapidly, the species of required component is various up to hundreds of thousands of, and component tinyization, outward appearance similitude, feeding person hold
Easily error, should go up resistance material may on into electric capacity material, easily cause to produce bulk quality accident, brought seriously to company
Loss, and existing monitoring system can only management and control feeding correctness, can not obtain other operating areas whether the feelings of batch mixing
Condition, easily cause quality accident, and cause of accident can not be traced, there is limitation.
Utility model content:
Therefore, thing when technical problem to be solved in the utility model is to be used for the production of SMT boards in the prior art
Expect monitoring system can only management and control feeding correctness, can not obtain other operating areas whether the situation of batch mixing, easily cause
Bulk quality accident is produced, heavy losses are brought to company, so as to propose a kind of anti-batch mixing monitoring system of SMT boards.
To reach above-mentioned purpose, the technical solution of the utility model is as follows:
A kind of anti-batch mixing monitoring system of SMT boards, including:
Main controller, the main controller are arranged in the control cabinet on SMT boards.
First data acquisition device, first data acquisition device are arranged on the feed end of SMT boards, first number
It is used to obtain the first product information into the material of feed end, first data acquisition device and the master according to harvester
Control device connection.
Second data acquisition device, second data acquisition device are arranged on the Chip Area on SMT boards, and described second
Data acquisition device be used for obtain into Chip Area material the second product information, second data acquisition device with it is described
Main controller connects.
3rd data acquisition device, the 3rd data acquisition device are arranged on the discharge end of SMT boards, the 3rd number
It is used to obtain the 3rd product information into the material of discharge end, the 3rd data acquisition device and the master according to harvester
Control device connection.
Warning device, the warning device are arranged on the top of the control cabinet, the warning device and the main controller
Connection.
Display device, the display device are arranged on the control cabinet, and the display device is connected with the main controller.
SMT board controlling switches, the SMT boards controlling switch are arranged on the inside of the SMT boards, the SMT machines
Platform controlling switch is connected with the main controller.
As the preferred of above-mentioned technical proposal, in addition to:
Supply unit, the supply unit count with the main controller, first data acquisition device, described second respectively
According to harvester, the 3rd data acquisition device, the warning device, the display device, the SMT boards controlling switch
Connection, the supply unit be respectively the main controller, first data acquisition device, second data acquisition device,
3rd data acquisition device, the warning device, the display device, SMT boards controlling switch power supply.
As the preferred of above-mentioned technical proposal, the supply unit is VDC supply units.
It is first data acquisition device, second data acquisition device, described as the preferred of above-mentioned technical proposal
3rd data acquisition device is scanning means, and the scanning means is scanned to the bar code of material, obtains the production of material
Product information.
As the preferred of above-mentioned technical proposal, the warning device includes three color alarm lamps and buzzer.
As the preferred of above-mentioned technical proposal, the display device is LED display.
The beneficial effects of the utility model are:It sets the first data acquisition by the different zones on SMT boards
Device, the second data acquisition device, the 3rd data acquisition device, it accurately can clearly obtain product information and the transmission of material
To controller, controller determines that the material of regional on SMT boards whether there is the situation of batch mixing after judgement, and passes through
Control SMT boards controlling switch works to stop board, avoids that bulk quality accident occurs, reduces loss to company;Its
By setting warning device, staff can be notified to find batch mixing situation in time, processing as early as possible is lost to reduce;It passes through
Display device is set, staff can be allowed to get the material in which region and there is a problem, and handled.The system knot
Structure is simple and convenient to operate, reliability is high, cost is cheap.
Brief description of the drawings:
The following drawings is only intended to, in doing the utility model schematic illustration and explanation, not limit model of the present utility model
Enclose.Wherein:
Fig. 1 is a kind of anti-batch mixing monitoring system schematic diagram of SMT boards of the utility model one embodiment;
Fig. 2 is the main controller connection diagram of the utility model one embodiment;
Fig. 3 is the supply unit connection diagram of the utility model one embodiment.
Symbol description in figure:
1- main controllers, 2-SMT boards, 3- control cabinets, the data acquisition devices of 4- first, the data acquisition devices of 5- second, 6-
3rd data acquisition device, 7- warning devices, 8- display devices, 9-SMT board controlling switches, 10- supply units, 201- chargings
End, 202- pasters region, 203- discharge ends, the color alarm lamps of 701- tri-, 702- buzzers.
Embodiment:
As shown in Figure 1 and Figure 2, the anti-batch mixing monitoring system of SMT boards of the present utility model, including:
Main controller 1, the main controller are arranged in the control cabinet 3 on SMT boards 2.
First data acquisition device 4, first data acquisition device 4 is arranged on the feed end 201 of SMT boards 2, described
First data acquisition device 4 is used to obtain the first product information into the material of feed end 201, the first data acquisition dress
4 are put to be connected with the main controller 1.
Second data acquisition device 5, second data acquisition device 5 are arranged on the Chip Area 202 on SMT boards 2, institute
State the second data acquisition device 5 be used for obtain enter Chip Area 202 material the second product information, second data acquisition
Device 5 is connected with the main controller 1.
3rd data acquisition device 6, the 3rd data acquisition device 6 is arranged on the discharge end 203 of SMT boards 2, described
3rd data acquisition device 6 is used to obtain the 3rd product information into the material of discharge end 203, the 3rd data acquisition dress
6 are put to be connected with the main controller 1.
In the present embodiment, first data acquisition device 4, second data acquisition device 5, the 3rd data are adopted
Acquisition means 6 are scanning means, and the scanning means is scanned to the bar code of material, obtain the product information of material.Institute
State the title of the product information including material of material, product batch number, manufacturer's information, the time of making the product, service life etc..
Warning device 7, the warning device 7 are arranged on the top of the control cabinet 3, the warning device 7 and the master
Control device 1 to connect in the present embodiment, the warning device 7 includes three color alarm lamps 701 and buzzer 702.
Display device 8, the display device 8 are arranged on the control cabinet 3, the display device 8 and the main controller 1
Connect in the present embodiment, the display device 8 is LED display.
SMT boards controlling switch 9, the SMT boards controlling switch 9 are arranged on the inside of the SMT boards 2, the SMT
Board controlling switch 9 is connected with the main controller 1.
Supply unit 10, as shown in figure 3, the supply unit 10 respectively with the main controller 1, first data acquisition
Device 4, second data acquisition device 5, the 3rd data acquisition device 6, the warning device 7, the display device
8th, the SMT boards controlling switch 9 connects, and the supply unit 10 is respectively the main controller 1, first data acquisition dress
Put 4, second data acquisition device 5, the 3rd data acquisition device 6, the warning device 7, the display device 8,
The SMT boards controlling switch 9 is powered.In the present embodiment, the supply unit 10 is 24VDC supply units.
The anti-batch mixing monitoring system of a kind of SMT boards described in the present embodiment, including:Main controller, the first data acquisition device,
Second data acquisition device, the 3rd data acquisition device, warning device, display device, SMT board controlling switches.Its by
Different zones on SMT boards set the first data acquisition device, the second data acquisition device, the 3rd data acquisition device, can
Accurately clearly to obtain the product information of material and be sent to controller, controller determines each on SMT boards after judgement
The material in individual region whether there is the situation of batch mixing, and be worked by controlling SMT boards controlling switch to stop board, avoid sending out
Raw bulk quality accident, reduces loss to company;It can notify staff to find in time by setting warning device
Batch mixing situation, processing as early as possible are lost with reducing;It can allow staff which region got by setting display device
Material there is a problem, and handled.The system is simple in construction, easy to operate, reliability is high, cost is cheap.
Obviously, above-described embodiment is only intended to clearly illustrate example, and is not the restriction to embodiment.It is right
For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of change or
Change.There is no necessity and possibility to exhaust all the enbodiments.And the obvious change thus extended out or
Among the protection domain that variation is created still in the utility model.
Claims (6)
- A kind of 1. anti-batch mixing monitoring system of SMT boards, it is characterised in that including:Main controller(1), the main controller is arranged on SMT boards(2)On control cabinet(3)It is interior;First data acquisition device(4), first data acquisition device(4)It is arranged on SMT boards(2)Feed end(201), First data acquisition device(4)Enter feed end for obtaining(201)Material the first product information, it is described first number According to harvester(4)With the main controller(1)Connection;Second data acquisition device(5), second data acquisition device(5)It is arranged on SMT boards(2)On Chip Area (202), second data acquisition device(5)Enter Chip Area for obtaining(202)Material the second product information, it is described Second data acquisition device(5)With the main controller(1)Connection;3rd data acquisition device(6), the 3rd data acquisition device(6)It is arranged on SMT boards(2)Discharge end(203), 3rd data acquisition device(6)Enter discharge end for obtaining(203)Material the 3rd product information, it is described 3rd number According to harvester(6)With the main controller(1)Connection;Warning device(7), the warning device(7)It is arranged on the control cabinet(3)Top, the warning device(7)With institute State main controller(1)Connection;Display device(8), the display device(8)It is arranged on the control cabinet(3)On, the display device(8)With the master Control device(1)Connection;SMT board controlling switches(9), the SMT boards controlling switch(9)It is arranged on the SMT boards(2)Inside, it is described SMT board controlling switches(9)With the main controller(1)Connection.
- 2. the anti-batch mixing monitoring system of SMT boards according to claim 1, it is characterised in that also include:Supply unit (10), the supply unit(10)Respectively with the main controller(1), first data acquisition device(4), second data Harvester(5), the 3rd data acquisition device(6), the warning device(7), the display device(8), the SMT machines Platform controlling switch(9)Connection, the supply unit(10)Respectively described main controller(1), first data acquisition device (4), second data acquisition device(5), the 3rd data acquisition device(6), the warning device(7), the display Device(8), the SMT boards controlling switch(9)Power supply.
- 3. the anti-batch mixing monitoring system of SMT boards according to claim 2, it is characterised in that:The supply unit(10)For 24VDC supply units.
- 4. the anti-batch mixing monitoring system of SMT boards according to claim 1, it is characterised in that:The first data acquisition dress Put(4), second data acquisition device(5), the 3rd data acquisition device(6)It is scanning means, the scanning dress Put and the bar code of material is scanned, obtain the product information of material.
- 5. the anti-batch mixing monitoring system of SMT boards according to claim 1, it is characterised in that:The warning device(7)Including Three color alarm lamps(701)And buzzer(702).
- 6. the anti-batch mixing monitoring system of SMT boards according to claim 1, it is characterised in that:The display device(8)For LED display.
Priority Applications (1)
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CN201720398430.2U CN206835547U (en) | 2017-04-17 | 2017-04-17 | The anti-batch mixing monitoring system of SMT boards |
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CN201720398430.2U CN206835547U (en) | 2017-04-17 | 2017-04-17 | The anti-batch mixing monitoring system of SMT boards |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106900170A (en) * | 2017-04-17 | 2017-06-27 | 苏州格联威智能科技有限公司 | A kind of anti-batch mixing monitoring system of SMT boards |
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2017
- 2017-04-17 CN CN201720398430.2U patent/CN206835547U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106900170A (en) * | 2017-04-17 | 2017-06-27 | 苏州格联威智能科技有限公司 | A kind of anti-batch mixing monitoring system of SMT boards |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180102 Termination date: 20210417 |