CN106900170A - A kind of anti-batch mixing monitoring system of SMT boards - Google Patents
A kind of anti-batch mixing monitoring system of SMT boards Download PDFInfo
- Publication number
- CN106900170A CN106900170A CN201710248588.6A CN201710248588A CN106900170A CN 106900170 A CN106900170 A CN 106900170A CN 201710248588 A CN201710248588 A CN 201710248588A CN 106900170 A CN106900170 A CN 106900170A
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- data acquisition
- acquisition device
- smt
- main controller
- smt boards
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 21
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
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- Engineering & Computer Science (AREA)
- Operations Research (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a kind of anti-batch mixing monitoring system of SMT boards, including:Main controller, the first data acquisition device, the second data acquisition device, the 3rd data acquisition device, warning device, display device, SMT board controlling switches.It sets the first data acquisition device, the second data acquisition device, the 3rd data acquisition device by the different zones on SMT boards, accurately can clearly obtain the product information of material and be sent to controller, controller whether there is the situation of batch mixing by determining the material of regional on SMT boards after judgement, and stop board work by controlling SMT boards controlling switch, avoid bulk quality accident, loss is reduced to company;It passes through to set warning device, can notify that staff has found batch mixing situation in time, and treatment as early as possible is reducing loss;It passes through to set display device, and the material that staff can be allowed to get which region there is a problem, and be processed.
Description
Technical field:
The invention belongs to surface mounting technology field, a kind of anti-batch mixing monitoring system of SMT boards is specifically related to.
Background technology:
Surface mounting technology SMT(Surface Mounted Technology)It is directly to print surface-assembled component patch, weldering
The Assembly of control surface assigned position, with packing density is high, electronic product small volume, the features such as lightweight, reliability is high,
In order to monitor the behaviour in service of material on SMT boards, SMT boards are monitored usually using monitoring system, such as gleanings
Material information, material service condition etc., when SMT boards occur material using exception(As above wrong material, unripe material, material
It is finished), monitoring system is by main frame to SMT boards transmission halt command so that at SMT boards autostop, member to be operated
It is further continued for running SMT boards after the good exception material of reason.
Effective monitoring can be carried out to the material that SMT boards are produced by monitoring system, but with electron trade
Develop rapidly, the species of required component is various up to hundreds of thousands of, and component tinyization, outward appearance similitude, feeding person hold
Easily error, should go up resistance material may go up into electric capacity material, be easily caused production lot property amount accident, be brought seriously to company
Loss, and existing monitoring system can only management and control feeding correctness, it is impossible to obtain other operating areas whether the feelings of batch mixing
Condition, is easily caused quality accident, and cannot review cause of accident, there is limitation.
The content of the invention:
Therefore, the technical problems to be solved by the invention are to be used for material monitoring system when SMT boards are produced in the prior art
System can only management and control feeding correctness, it is impossible to obtain other operating areas whether the situation of batch mixing, be easily caused production lot
Property amount accident, heavy losses are brought to company, so as to propose a kind of anti-batch mixing monitoring system of SMT boards.
To reach above-mentioned purpose, technical scheme is as follows:
A kind of anti-batch mixing monitoring system of SMT boards, including:
Main controller, the main controller is arranged in the control cabinet on SMT boards.
First data acquisition device, first data acquisition device is arranged on the feed end of SMT boards, first number
It is used to obtain the first product information of the material for entering feed end, first data acquisition device and the master according to harvester
Control device connection.
Second data acquisition device, second data acquisition device is arranged on the Chip Area on SMT boards, described second
Data acquisition device be used for obtain enter Chip Area material the second product information, second data acquisition device with it is described
Main controller is connected.
3rd data acquisition device, the 3rd data acquisition device is arranged on the discharge end of SMT boards, the 3rd number
It is used to obtain the 3rd product information of the material for entering discharge end, the 3rd data acquisition device and the master according to harvester
Control device connection.
Warning device, the warning device is arranged on the top of the control cabinet, the warning device and the main controller
Connection.
Display device, the display device is arranged on the control cabinet, and the display device is connected with the main controller.
SMT board controlling switches, the SMT boards controlling switch is arranged on the inside of the SMT boards, the SMT machines
Platform controlling switch is connected with the main controller.
As the preferred of above-mentioned technical proposal, also include:
Supply unit, the supply unit is adopted with the main controller, first data acquisition device, second data respectively
Acquisition means, the 3rd data acquisition device, the warning device, the display device, the SMT boards controlling switch connect
Connect, the supply unit is respectively the main controller, first data acquisition device, second data acquisition device, institute
The 3rd data acquisition device, the warning device, the display device, the SMT boards controlling switch is stated to power.
Used as the preferred of above-mentioned technical proposal, the supply unit is VDC supply units.
It is first data acquisition device, second data acquisition device, described as the preferred of above-mentioned technical proposal
3rd data acquisition device is scanning means, and the scanning means is scanned to the bar code of material, obtains the product of material
Product information.
Used as the preferred of above-mentioned technical proposal, the warning device includes three color alarm lamps and buzzer.
Used as the preferred of above-mentioned technical proposal, the display device is LED display.
The beneficial effects of the present invention are:Its by different zones on SMT boards set the first data acquisition device,
Second data acquisition device, the 3rd data acquisition device, accurately can clearly obtain the product information of material and be sent to control
Device processed, controller whether there is the situation of batch mixing by determining the material of regional on SMT boards after judgement, and by control
SMT boards controlling switch stops board work, it is to avoid bulk quality accident occurs, loss is reduced to company;It passes through
Warning device is set, can notify that staff has found batch mixing situation in time, treatment as early as possible is reducing loss;It passes through to set
Display device, the material that staff can be allowed to get which region there is a problem, and be processed.The letter of the system structure
Single, easy to operate, reliability is high, with low cost.
Brief description of the drawings:
The following drawings is only intended to, in schematic illustration and explanation is done to the present invention, not delimit the scope of the invention.Wherein:
Fig. 1 is a kind of anti-batch mixing monitoring system schematic diagram of SMT boards of one embodiment of the invention;
Fig. 2 is the main controller connection diagram of one embodiment of the invention;
Fig. 3 is the supply unit connection diagram of one embodiment of the invention.
Symbol description in figure:
1- main controllers, 2-SMT boards, 3- control cabinets, the data acquisition devices of 4- first, the data acquisition devices of 5- second, 6- the 3rd
Data acquisition device, 7- warning devices, 8- display devices, 9-SMT board controlling switches, 10- supply units, 201- feed ends,
202- pasters region, 203- discharge ends, the color alarm lamps of 701- tri-, 702- buzzers.
Specific embodiment:
As shown in Figure 1 and Figure 2, the anti-batch mixing monitoring system of SMT boards of the invention, including:
Main controller 1, the main controller is arranged in the control cabinet 3 on SMT boards 2.
First data acquisition device 4, first data acquisition device 4 is arranged on the feed end 201 of SMT boards 2, described
First data acquisition device 4 is used to obtain the first product information of the material for entering feed end 201, the first data acquisition dress
4 are put to be connected with the main controller 1.
Second data acquisition device 5, second data acquisition device sets 5 Chip Area 202 on SMT boards 2, institute
Stating the second data acquisition device 5 is used to obtain the second product information of the material for entering Chip Area 202, second data acquisition
Device 5 is connected with the main controller 1.
3rd data acquisition device 6, the 3rd data acquisition device 6 is arranged on the discharge end 203 of SMT boards 2, described
3rd data acquisition device 6 is used to obtain the 3rd product information of the material for entering discharge end 203, the 3rd data acquisition dress
6 are put to be connected with the main controller 1.
In the present embodiment, first data acquisition device 4, second data acquisition device 5, the 3rd data are adopted
Acquisition means 6 are scanning means, and the scanning means is scanned to the bar code of material, obtain the product information of material.Institute
State etc. the title of the product information including material of material, product batch number, manufacturer's information, the time of making the product, usage cycles.
Warning device 7, the warning device 7 is arranged on the top of the control cabinet 3, the warning device 7 and the master
In control connection the present embodiment of device 1, the warning device 7 includes three color alarm lamps 701 and buzzer 702.
Display device 8, the display device 8 is arranged on the control cabinet 3, the display device 8 and the main controller 1
In connection the present embodiment, the display device 8 is LED display.
SMT boards controlling switch 9, the SMT boards controlling switch 9 is arranged on the inside of the SMT boards 2, the SMT
Board controlling switch 9 is connected with the main controller 1.
Supply unit 10, as shown in figure 3, the supply unit 10 respectively with the main controller 1, first data acquisition
Device 4, second data acquisition device 5, the 3rd data acquisition device 6, the warning device 7, the display device
8th, the SMT boards controlling switch 9 is connected, and the supply unit 10 is respectively the main controller 1, first data acquisition dress
Put 4, second data acquisition device 5, the 3rd data acquisition device 6, the warning device 7, the display device 8,
The SMT boards controlling switch 9 is powered.In the present embodiment, the supply unit 10 is 24VDC supply units.
The anti-batch mixing monitoring system of a kind of SMT boards described in the present embodiment, including:Main controller, the first data acquisition device,
Second data acquisition device, the 3rd data acquisition device, warning device, display device, SMT board controlling switches.Its by
Different zones on SMT boards set the first data acquisition device, the second data acquisition device, the 3rd data acquisition device, can
Accurately clearly to obtain the product information of material and be sent to controller, controller is each on SMT boards by determining after judgement
The material in individual region whether there is the situation of batch mixing, and stop board work by controlling SMT boards controlling switch, it is to avoid hair
The bulk quality accident of life, loss is reduced to company;It passes through to set warning device, can notify that staff has found in time
Batch mixing situation, treatment as early as possible is reducing loss;It passes through to set display device, can allow staff which region got
Material there is a problem, and processed.The system simple structure, easy to operate, reliability are high, with low cost.
Obviously, above-described embodiment is only intended to clearly illustrate example, and not to the restriction of implementation method.It is right
For those of ordinary skill in the art, can also make on the basis of the above description other multi-forms change or
Change.There is no need and unable to be exhaustive to all of implementation method.And the obvious change thus extended out or
Among changing still in the protection domain of the invention.
Claims (6)
1. the anti-batch mixing monitoring system of a kind of SMT boards, it is characterised in that including:
Main controller(1), the main controller is arranged on SMT boards(2)On control cabinet(3)It is interior;
First data acquisition device(4), first data acquisition device(4)It is arranged on SMT boards(2)Feed end(201),
First data acquisition device(4)Enter feed end for obtaining(201)Material the first product information, it is described first number
According to harvester(4)With the main controller(1)Connection;
Second data acquisition device(5), the second data acquisition device setting(5)In SMT boards(2)On Chip Area
(202), second data acquisition device(5)Enter Chip Area for obtaining(202)Material the second product information, it is described
Second data acquisition device(5)With the main controller(1)Connection;
3rd data acquisition device(6), the 3rd data acquisition device(6)It is arranged on SMT boards(2)Discharge end(203),
3rd data acquisition device(6)Enter discharge end for obtaining(203)Material the 3rd product information, it is described 3rd number
According to harvester(6)With the main controller(1)Connection;
Warning device(7), the warning device(7)It is arranged on the control cabinet(3)Top, the warning device(7)With institute
State main controller(1)Connection;
Display device(8), the display device(8)It is arranged on the control cabinet(3)On, the display device(8)With the master
Control device(1)Connection;
SMT board controlling switches(9), the SMT boards controlling switch(9)It is arranged on the SMT boards(2)Inside, it is described
SMT board controlling switches(9)With the main controller(1)Connection.
2. the anti-batch mixing monitoring system of SMT boards according to claim 1, it is characterised in that also include:Supply unit
(10), the supply unit(10)Respectively with the main controller(1), first data acquisition device(4), second data
Harvester(5), the 3rd data acquisition device(6), the warning device(7), the display device(8), the SMT machines
Platform controlling switch(9)Connection, the supply unit(10)Respectively described main controller(1), first data acquisition device
(4), second data acquisition device(5), the 3rd data acquisition device(6), the warning device(7), the display
Device(8), the SMT boards controlling switch(9)Power supply.
3. the anti-batch mixing monitoring system of SMT boards according to claim 2, it is characterised in that:The supply unit(10)For
24VDC supply units.
4. the anti-batch mixing monitoring system of SMT boards according to claim 1, it is characterised in that:The first data acquisition dress
Put(4), second data acquisition device(5), the 3rd data acquisition device(6)It is scanning means, the scanning dress
Put and the bar code of material is scanned, obtain the product information of material.
5. the anti-batch mixing monitoring system of SMT boards according to claim 1, it is characterised in that:The warning device(7)Including
Three color alarm lamps(701)And buzzer(702).
6. the anti-batch mixing monitoring system of SMT boards according to claim 1, it is characterised in that:The display device(8)For
LED display.
Priority Applications (1)
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CN201710248588.6A CN106900170A (en) | 2017-04-17 | 2017-04-17 | A kind of anti-batch mixing monitoring system of SMT boards |
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CN201710248588.6A CN106900170A (en) | 2017-04-17 | 2017-04-17 | A kind of anti-batch mixing monitoring system of SMT boards |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114253234A (en) * | 2021-12-07 | 2022-03-29 | 华天科技(南京)有限公司 | Production line production automatic verification card control method and system |
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US6873267B1 (en) * | 1999-09-29 | 2005-03-29 | Weatherford/Lamb, Inc. | Methods and apparatus for monitoring and controlling oil and gas production wells from a remote location |
CN204347536U (en) * | 2015-01-21 | 2015-05-20 | 华高科技(苏州)有限公司 | Full-automatic electronic wiring board material error prevention device |
CN205196236U (en) * | 2015-11-09 | 2016-04-27 | 上海开铭智能科技有限公司 | SMT material error proofing device |
CN205644260U (en) * | 2016-05-06 | 2016-10-12 | 湖南省农友机械集团有限公司 | Station condition monitoring device based on CAN bus |
CN206835547U (en) * | 2017-04-17 | 2018-01-02 | 苏州格联威智能科技有限公司 | The anti-batch mixing monitoring system of SMT boards |
-
2017
- 2017-04-17 CN CN201710248588.6A patent/CN106900170A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US6873267B1 (en) * | 1999-09-29 | 2005-03-29 | Weatherford/Lamb, Inc. | Methods and apparatus for monitoring and controlling oil and gas production wells from a remote location |
CN204347536U (en) * | 2015-01-21 | 2015-05-20 | 华高科技(苏州)有限公司 | Full-automatic electronic wiring board material error prevention device |
CN205196236U (en) * | 2015-11-09 | 2016-04-27 | 上海开铭智能科技有限公司 | SMT material error proofing device |
CN205644260U (en) * | 2016-05-06 | 2016-10-12 | 湖南省农友机械集团有限公司 | Station condition monitoring device based on CAN bus |
CN206835547U (en) * | 2017-04-17 | 2018-01-02 | 苏州格联威智能科技有限公司 | The anti-batch mixing monitoring system of SMT boards |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114253234A (en) * | 2021-12-07 | 2022-03-29 | 华天科技(南京)有限公司 | Production line production automatic verification card control method and system |
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Application publication date: 20170627 |