CN217911299U - Novel mattress production line - Google Patents
Novel mattress production line Download PDFInfo
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- CN217911299U CN217911299U CN202222161625.9U CN202222161625U CN217911299U CN 217911299 U CN217911299 U CN 217911299U CN 202222161625 U CN202222161625 U CN 202222161625U CN 217911299 U CN217911299 U CN 217911299U
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Abstract
The utility model relates to a novel mattress production line, gather platform, components of a whole that can function independently including the material that sets gradually and spout gluey platform, spout material platform such as gluey, assembly bench, longmen snatchs machine, air cushion press, the automatic machine of piling of bed core, bed core feed system is connected to air cushion press one side, bed core feed system includes that bed core automatic feed district, bed core are automatic to be snatched the district, the longmen snatchs the rack and establishes and snatchs the district top at air cushion press and bed core are automatic, and whole production line constitution "T" type. The production line of the mattress realizes full-automatic operation of feeding, glue spraying, conveying and the like of the mattress core, only manual assistance is needed beside the material centralizing table and the assembling table, and simultaneously, empty trays after being fed can be automatically conveyed through the tray conveying and circulating device for recycling, so that the labor intensity is greatly reduced; the production line can complete the production of a conventional mattress within 1 minute, and has high production efficiency.
Description
Technical Field
The utility model relates to a mattress makes technical field, in particular to novel mattress production line.
Background
In the production process of the current mattress, a plurality of procedures such as carrying, feeding, transferring, glue spraying, surface sheet attaching, pressing, outputting and the like of a mattress core and a surface sheet are involved. The factory with small scale usually adopts manual operation, which has large labor intensity, low working efficiency and unstable product quality; wherein spout gluey process, producers closely contact glue for a long time, and is harmful to its health, consequently, we have developed a novel mattress production line, and its main function is: the automatic material loading of accomplishing, centering counterpoint, glue spraying, bed core material loading is carried, compresses tightly the laminating, piles up the participation of manpower in the production process, improves production quality and production efficiency such as high output transportation.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an it is too much to overcome current mattress production manpower participation, and production quality varies, and the inefficiency scheduling problem provides a novel mattress production line.
The utility model adopts the technical scheme as follows:
the utility model provides a novel mattress production line, includes that the material that sets gradually gathers the center platform, the components of a whole that can function independently spouts gluey platform, spouts material platform such as glue, assembly bench, longmen snatchs machine, air cushion press, the automatic heap of high machine of bed core, bed core feeding system is connected to air cushion press one side, bed core feeding system includes that bed core automatic feed district, bed core are automatic to be snatched the district, longmen snatchs the frame and establishes and snatch the district top at air cushion press and bed core are automatic, and "T" type is constituteed to whole production line.
Further, the mattress production line also comprises a tray conveying and circulating device.
Further, the tray conveying and circulating device is a ground track arranged at an angle of 90 degrees.
Further, the tray conveying and circulating device is arranged at the bottom of the bed core feeding line, the air cushion press and the automatic bed core stacking machine.
Further, a bed core pushing device is arranged on the air cushion press and used for pushing the bed core out of the assembly table.
Further, the components of a whole that can function independently spouts gluey bench is equipped with automatic gluey system of spouting, automatic gluey system of spouting includes constant temperature melten gel machine, send the glue hose, spouts gluey portal frame, spray gun mobile device and automatic spray gun, spout gluey portal frame and erect and spout gluey bench side at the components of a whole that can function independently, spray gun mobile device is located and spouts gluey portal frame, and automatic spray gun sets up and is driven by spray gun mobile device on spray gun mobile device, the spray gun is connected with constant temperature melten gel machine through sending gluey hose.
Further, the automatic glue spraying system comprises 2 sets of constant-temperature glue melters and 6-10 automatic spray guns.
After the constant-temperature glue melting machine heats and melts the solid glue blocks into liquid, the glue is conveyed to the automatic spray gun through the glue conveying hose, the automatic spray gun is driven by the spray gun moving device to move left and right on the glue spraying portal frame, and the glue is uniformly sprayed on the bed core surface.
An ultrasonic positioning probe is arranged in the middle of a glue spraying table of the automatic glue spraying system, a colored photoelectric eye is arranged at the tail end of the glue spraying table and used for detecting alignment marks and edge marks of a bed core and a surface sheet, and therefore the length and the centering position of glue spraying are controlled.
The setting and the action control of the spray gun adopt the mature technology of the company, related technical patents CN2014204662321 and CN2014204658773 can adopt a multi-head strip glue spraying gun, a spiral spray gun or a single multi-head glue spraying gun or a combined gun, the glue spraying can be realized by setting the glue spraying interval distance according to the needs, and the glue spraying is ensured to be uniform.
The material centralizing table comprises a centralizing translation mechanism which centralizes and aligns thick sponge or thin bottom sponge placed on the centralizing translation mechanism; and then the glue enters a self-splitting glue spraying table and is sprayed by an automatic glue spraying system.
The material centralizing table is provided with a colored photoelectric eye which is used for detecting the width dimension parameter of the bed core; the ultrasonic positioning probe is used for measuring the length dimension parameter of the bed core, thereby controlling the length of the sprayed glue.
The stations of the assembly table are matched with manual assistance, and mainly comprise placing edge sponge, placing lining cloth, grabbing a bed core by a gantry grabbing machine, sending the bed core to the position of an air cushion press, assisting to place the bed core when the bed core is pushed out by a bed core pushing device, spraying glue, covering bottom sponge positioned on a material table for spraying glue and the like on the bed core, sending the bed core into the air cushion press, and outputting after pressing.
The gantry grabbing machine comprises a gantry truss, a gantry trolley and a bed core grabbing device; the gantry truss spans over the air cushion press and the automatic bed core grabbing area; the gantry trolley drives the bed core gripping apparatus to move on the gantry truss, the gripping apparatus is of two types, and corresponding special gripping apparatus and gantry frames are adopted according to different bed core types.
The automatic bed core stacking machine adopts the mature technology of the company, and can be matched with different types of bed cores to be stacked in the related technical patent CN 208440222U.
Compared with the prior art, the beneficial effects of the utility model are that: the production line of the mattress realizes full-automatic operation of feeding, glue spraying, conveying and the like of the mattress core, only manual assistance is needed beside the material centralizing table and the assembling table, and simultaneously, empty trays after being fed can be automatically conveyed through the tray conveying and circulating device for recycling, so that the labor intensity is greatly reduced; the production line can complete the production of a conventional mattress within 1 minute, and has high production efficiency.
The production line is also provided with a tray conveying circulating device which is arranged at the bottom of the bed core feeding line, the air cushion press and the automatic bed core stacking machine, an empty tray after the bed core is fed is conveyed and transferred to the output end of the bed core which is well pressed through a ground rail for stacking and transferring the produced bed cores, so that the automatic transfer and the reutilization of the empty tray are realized, less manual transfer is realized, and the bed core stacking machine stacks the bed cores which are well pressed into a stack and is transferred and moved out by a connection forklift; the sponge glue spraying and the bed core feeding branch line are carried out simultaneously, and the connection and integration of two lines are realized at the air cushion press, so that the high-efficiency production is ensured, and the field is saved; the material platform such as spout glue realizes the stay of end sponge and waits for, makes things convenient for the workman to get and takes, does not influence the production rhythm of mattress.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is a schematic view of a top view structure of a mattress production line of the present invention;
FIG. 2 is a schematic diagram of a side view structure of the mattress production line of the present invention;
wherein, 1, a material centering table; 2. a split glue spraying table; 3. spraying glue and other materials; 4. an assembly table; 5. a gantry grabbing machine; 6. an air cushion press; 7. an automatic bed core stacking machine; 8. a bed core automatic feeding area; 9. a bed core automatic grabbing area; 10. a tray conveying circulating device; 11. a ground track; 12. a bed core pushing device; 13. a constant temperature glue melting machine; 14. a glue feeding hose; 15. spraying glue on the portal frame; 16. a spray gun moving device; 17. an automatic spray gun.
Detailed Description
The embodiments of the present invention are described below with reference to specific examples, and those skilled in the art can understand the advantages and effects of the present invention from the content expressed in the present specification.
As shown in fig. 1-2, a novel mattress production line comprises a material centralizing table 1, a split glue spraying table 2, a glue spraying material platform 3, an assembling table 4, a gantry grabbing machine 5, an air cushion press 6 and a bed core automatic stacking machine 7 which are sequentially arranged, wherein one side of the air cushion press 6 is connected with a bed core feeding system, the bed core feeding system comprises a bed core automatic feeding area 8 and a bed core automatic grabbing area 9, the gantry grabbing machine 5 is erected above the air cushion press 6 and the bed core automatic grabbing area 9, and the whole production line forms a T shape.
The mattress production line also comprises a tray conveying and circulating device 10; the tray conveying and circulating device 10 is a ground track 11 arranged at an angle of 90 degrees; the tray conveying circulating device 10 is arranged at the bottom of the bed core feeding line, the air cushion press 6 and the bed core automatic stacking machine 7; the air cushion press 6 is provided with a bed core pushing device 12 for pushing the bed core out to the assembly table.
The split glue spraying table 2 is provided with an automatic glue spraying system, the automatic glue spraying system comprises a constant-temperature glue melting machine 13, a glue feeding hose 14, a glue spraying portal frame 15, a spray gun moving device 16 and an automatic spray gun 17, the glue spraying portal frame 15 is erected above the split glue spraying table 2, the spray gun moving device 16 is positioned on the glue spraying portal frame 15, the automatic spray gun 17 is arranged on the spray gun moving device 16 and driven by the spray gun moving device 16, and the automatic spray gun 17 is connected with the constant-temperature glue melting machine 13 through the glue feeding hose 14; the automatic glue spraying system comprises 2 sets of constant temperature glue melting machines and 6-10 automatic spray guns.
After the constant temperature glue melting machine 13 heats and melts the solid glue blocks into liquid, glue is conveyed to the automatic spray gun 17 through the glue conveying hose 14, the automatic spray gun 17 is driven by the spray gun moving device 16 to move left and right on the glue spraying portal frame 15, and uniform spraying of the glue on the bed core surface is achieved.
Generally, an ultrasonic positioning probe is arranged in the middle of a split glue spraying table of an automatic glue spraying system, and a colored photoelectric eye is arranged at the tail end of the glue spraying table and used for detecting alignment marks and edge marks of a bed core and a surface sheet so as to control the length and the centering position of glue spraying.
The setting and the action control of the spray gun adopt the mature technology of the company, related technical patents CN2014204662321 and CN2014204658773 can adopt a multi-head strip glue spraying gun, a spiral spray gun or a single multi-head glue spraying gun or a combined gun, the glue spraying can be realized by setting the glue spraying interval distance according to the needs, and the glue spraying is ensured to be uniform.
The material centralizing table 1 comprises a centralizing translation mechanism, and the centralizing translation mechanism centralizes and aligns thick sponge or thin bottom sponge placed on the centralizing translation mechanism; and then the glue enters a self-splitting glue spraying table 2 to be sprayed by an automatic glue spraying system.
The material centralizing table 1 is provided with a colored photoelectric eye which is used for detecting the width dimension parameter of the bed core; the ultrasonic positioning probe is used for measuring the length dimension parameter of the bed core, thereby controlling the length of the sprayed glue.
The stations of the assembly table 4 are matched with manual assistance, and mainly comprise placing edge sponge, placing lining cloth, grabbing a bed core by a gantry grabbing machine, sending the bed core to the position of an air cushion press, assisting in placing the bed core when the bed core is pushed out by a bed core pushing device, spraying glue, covering bottom sponge positioned on a material spraying table and the like on the bed core, sending the bed core into the air cushion press, and outputting after pressing.
The gantry grabbing machine 5 comprises a gantry truss, a gantry trolley and a bed core grabbing tool; the gantry truss spans over the air cushion press 6 and the automatic bed core grabbing area 9; the gantry trolley drives the bed core gripping apparatus to move on the gantry truss, the gripping apparatus is of two types, and corresponding special gripping apparatus and gantry frames are adopted according to different bed core types.
The automatic bed core stacking machine 7 adopts the technology mature by the company, and can be matched with different types of bed cores to be stacked in the related technical patent CN 208440222U.
The novel mattress production line has the following working procedures:
manually placing thick sponge on a material centralizing table, arranging the centering, detecting on a split glue spraying table, conveying and positioning, entering the split glue spraying table, spraying glue by an automatic glue spraying system according to set requirements, and conveying to a glue spraying material table for waiting; at the moment, manually placing bottom sponges, arranging a center for positioning, detecting on the split glue spraying table, conveying and positioning, entering the split glue spraying table, spraying glue by an automatic glue spraying system according to set requirements, and conveying to a glue spraying material table for waiting; at the same time, at the bed core feeding system end, according to different bed core types, the gantry grabbing machine adopts corresponding special grabbing tools and a gantry, the bed core is conveyed to the bed core automatic feeding area by a bed core tray, the gantry grabbing machine in the bed core automatic grabbing area grabs the bed core to the rack and conveys the bed core to the air cushion press, and a bed core pushing device beside the air cushion press pushes the bed core out of the assembly table.
The thick sponge is preferentially conveyed to an assembly table, the edge sponge is continuously placed manually, the lining cloth is placed, then the bed core pushed out by the assembly table of the bed core pushing-out device is placed, the bottom sponge which is sprayed with glue and waits for the bottom sponge to cover on the bed core is manually taken from a glue spraying and other material table, the bottom sponge is pushed into an air cushion press, the thick sponge is conveyed into an automatic bed core stacking machine according to the technology after the pressing is finished within the set pressing time, and the thick sponge is stacked to the set height to finish the output.
At the bottom of bed core automatic feed area, bed core automatic grabbing area, air cushion press 6 and bed core automatic stacking machine 7, be the ground track that 90 jiaos set up, remaining empty tray after bed core material loading of bed core automatic feed area is accomplished stacks more than 3 at least, by the automatic bed core stacking machine department of carrying of ground track for accomplish the piling up of the bed core of pressfitting assembly and transport, the transport of bed core is plugged into by fork truck and is transported.
The production line can complete the production of a conventional mattress within 1 minute, and has high production efficiency.
The basic principles, main features and advantages of the present invention have been described above. The foregoing embodiments and description have been provided to illustrate the principles of the invention and, without departing from the spirit and scope of the invention, there are various changes and modifications that fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. A novel mattress production line is characterized in that: the machine comprises a material centering table, a split glue spraying table, a glue spraying and other material tables, an assembly table, a gantry grabbing machine, an air cushion press and a bed core automatic stacking machine which are sequentially arranged, wherein one side of the air cushion press is connected with a bed core feeding system, the bed core feeding system comprises a bed core automatic feeding area and a bed core automatic grabbing area, the gantry grabbing frame is arranged above the air cushion press and the bed core automatic grabbing area, and the whole production line is in a T shape.
2. The novel mattress production line of claim 1, characterized in that: the mattress production line also comprises a tray conveying and circulating device.
3. The novel mattress production line of claim 2, wherein: the tray conveying and circulating device is a ground track arranged at an angle of 90 degrees.
4. A novel mattress production line according to claim 2 or 3, characterized in that: the tray conveying and circulating device is arranged at the bottom of the bed core feeding line, the air cushion press and the automatic bed core stacking machine.
5. The novel mattress production line of claim 1, characterized in that: and the air cushion press is provided with a bed core pushing device for pushing the bed core out to the assembly table.
6. The novel mattress production line of claim 1, characterized in that: the components of a whole that can function independently spout glue bench is equipped with automatic gluey system that spouts, automatic gluey system that spouts includes the constant temperature melten gel machine, send the hose to glue, spouts gluey portal frame, spray gun mobile device and automatic spray gun, spout gluey portal frame and erect and spout gluey bench side in the components of a whole that can function independently, spray gun mobile device is located and spouts gluey portal frame, and the automatic spray gun setting is driven by spray gun mobile device on spray gun mobile device, the spray gun is connected with the constant temperature melten gel machine through sending the hose.
7. The novel mattress production line of claim 6, characterized in that: the automatic glue spraying system comprises 2 sets of constant-temperature glue melting machines and 6-10 automatic spray guns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222161625.9U CN217911299U (en) | 2022-08-17 | 2022-08-17 | Novel mattress production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222161625.9U CN217911299U (en) | 2022-08-17 | 2022-08-17 | Novel mattress production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217911299U true CN217911299U (en) | 2022-11-29 |
Family
ID=84154598
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222161625.9U Active CN217911299U (en) | 2022-08-17 | 2022-08-17 | Novel mattress production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217911299U (en) |
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2022
- 2022-08-17 CN CN202222161625.9U patent/CN217911299U/en active Active
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