CN215242974U - High-speed mattress adhesive production line - Google Patents
High-speed mattress adhesive production line Download PDFInfo
- Publication number
- CN215242974U CN215242974U CN202120624024.XU CN202120624024U CN215242974U CN 215242974 U CN215242974 U CN 215242974U CN 202120624024 U CN202120624024 U CN 202120624024U CN 215242974 U CN215242974 U CN 215242974U
- Authority
- CN
- China
- Prior art keywords
- bed core
- face
- glue spraying
- bed
- conveying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Abstract
The utility model relates to a high-speed production line for mattress viscose, which comprises a bed core feeding mechanism, a bed core glue spraying table, a bed core conveying table, a bed core assembling table and a press which are arranged in sequence, wherein the bed core feeding mechanism comprises a portal frame, a bed core claw machine, a bed core ground rail and a bed core centralizing table which are erected on the portal frame, and the bed core ground rail is arranged at two sides of the bed core centralizing table; the bed core conveying table comprises a bed core turnover conveying table and a belt conveying table, the belt conveying table is divided into an upper layer and a lower layer, two ends of the lower layer of the belt conveying table are connected with the bed core conveying table and the bed core assembling table respectively and used for conveying the bed core, and the upper layer of the belt conveying table is connected with a single glue spraying conveying line. This production line feed adopts and snatchs the material loading in succession, and the tray is folded high disposable and is transported, retrieves, mode such as plug into realizes that the host computer does not shut down the material loading, and bed core and two single mainlines of kneading dough adopt vertically and horizontally, the combination in upper and lower position, guarantee that production is high-efficient, has saved the manual work, when improving the product line productivity, has also practiced thrift the place.
Description
Technical Field
The utility model relates to a mattress makes technical field, in particular to high-speed production line of mattress viscose.
Background
In the production process of the mattress, a plurality of processes are often involved, generally, when the mattress is processed, a production line type production mode is adopted, the mattress is usually carried by a workbench with rollers arranged at the bottom, and then the mattress can be driven to be conveyed and processed along a rail by the workbench arranged on the ground.
The mattress production comprises a feeding link, a glue spraying link, a conveying link, an assembling link and the like, the most key steps are to spray glue on a mattress core, then materials such as foam sponge filling and a surface sheet are bonded and assembled, the feeding and gluing are carried out manually and then bonded, so that the labor intensity is high, the working efficiency is low, the glue spraying operation is carried out for a long time, the body is damaged, the productivity is not high during manual operation, and therefore, the development of a mattress glue high-speed production line is necessary for improving the production efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model provides a high-speed production line for mattress viscose, which overcomes the problems of excessive manual participation, low efficiency and the like in the prior mattress production.
The utility model adopts the technical scheme as follows: a high-speed production line for a mattress adhesive comprises a bed core feeding mechanism, a bed core glue spraying table, a bed core conveying table, a bed core assembling table and a press which are sequentially arranged, wherein the bed core feeding mechanism comprises a portal frame, a bed core claw machine, a bed core ground rail and a bed core centering table, which are erected on the portal frame, and the bed core ground rail is arranged on two sides of the bed core centering table; the bed core conveying table comprises a bed core turnover conveying table and a belt conveying table, the belt conveying table is divided into an upper layer and a lower layer, two ends of the lower layer of the belt conveying table are connected with the bed core conveying table and a bed core assembling table respectively and used for conveying the bed core, and the upper layer of the belt conveying table is connected with a single glue spraying conveying line.
Furthermore, the bed core ground rail is provided with three bed core stations, the middle bed core station is positioned under the portal frame of the bed core claw machine, the bed core tray stacking machine is arranged on the bed core station on the inner side, and the bed core station on the outer side is a bed core waiting station.
Furthermore, the single-face glue spraying conveying line comprises a portal frame, and a single-face claw machine, a single-face material placing area, a single-face centering table and a single-face glue spraying table which are erected on the portal frame, wherein the single-face material placing area is arranged on two sides of the single-face centering table.
Furthermore, the surface single-discharging area is correspondingly provided with a surface single-ground rail, the surface single-ground rail is provided with three surface single stations, the middle surface single station is located under the surface single-claw machine portal frame, the surface single station on the inner side is provided with a surface single tray stacking machine, and the surface single station on the outer side is a surface single waiting station.
Further, bed core spouts gluey platform and face singly spouts gluey platform's top to erect and is equipped with automatic gluey mechanism of spouting, automatic gluey mechanism of spouting includes the sol machine, spouts the glue machine automatically, spouts the glue machine support frame, spray gun drive arrangement and spray gun, spout the glue machine support frame and erect in the face singly spout gluey platform and bed core and spout the top of gluey platform, spray gun drive arrangement is located the top of spouting the glue machine support frame, the spray gun is connected with spray gun drive arrangement drive transmission, and spray gun drive arrangement drives the spray gun and transversely reaches longitudinal sliding on spouting the glue machine support frame, the spray gun passes through the glue conveying pipe and is connected with the sol machine.
Furthermore, an ultrasonic positioning probe is arranged in the middle of the bed core glue spraying table and the surface single glue spraying table, and colored photoelectric eyes are arranged at the tail ends of the bed core glue spraying table and the surface single glue spraying table and used for detecting alignment marks and edge marks of the bed core and the surface single glue spraying table, so that the glue spraying length is controlled.
Furthermore, the tail end of the bed core glue spraying table is provided with a glue spraying bed core heat preservation box, the glue spraying bed core heat preservation box is a box-type cover with two through ends, the box-type cover is covered outside the tail end of the bed core glue spraying table, and the box-type cover plays a role in heat preservation of the sprayed bed core.
Furthermore, 2 bed core turnover conveying platforms are arranged, each bed core turnover conveying platform is provided with a bed core turnover plate, and the fixed rotating ends of the bed core turnover plates are arranged at two ends, close to each other, of the two bed core turnover conveying platforms.
Furthermore, a plurality of bed core assembly tables are continuously arranged, and the table top of each bed core assembly table is widened.
Further, the press comprises a pressing mechanism, a turnover mechanism and a conveying mechanism, wherein the pressing mechanism is located inside the turnover mechanism, and the turnover mechanism can rotate 360 degrees.
Compared with the prior art, the beneficial effects of the utility model are that: the mattress production line realizes full automation of feeding, glue spraying and conveying of the mattress core, and only needs to manually attach the sponge layer and the surface sheet; the bed core ground rail is provided with three stations, namely a tray stacking station, a bed core continuous feeding station and a bed core feeding waiting station, so that continuous feeding of the bed cores can be realized, the bed core ground rail is arranged on the left side and the right side, the bed core claw machine can continuously feed on one side or alternatively feed on the left side and the right side, 1-10 trays of the bed core trays on the ground rail can be stacked, and when the number of empty trays on the bed core tray stacking machine on one side is 6-8, the empty trays are sent out by a transfer trolley through the ground rail to prepare feeding of the next round of bed cores; the bed core conveying line and the surface single conveying line in the conveying lines are conveyed in different directions in a special mode, the feeding is continuously grabbed and fed on one side or on the left and right sides, the trays are stacked up and are transported, recovered, connected and the like at one time, the feeding without stopping of a main machine is realized, and the production efficiency is ensured; meanwhile, the bed core main line and the surface single main line are sprayed with glue, and the belt conveying tables arranged on the upper layer and the lower layer are combined in the vertical and horizontal directions, so that the efficiency is improved, and the field is saved; the bed core in this production line stands up and carries the platform to realize upset and the waiting to the bed core, realize different effects according to the needs of production, the belt that the upper and lower layer set up carries the platform, can realize the stop that the face list carried to the right place, make things convenient for the manual work to take down the list and carry out the laminating with the bed core, the press has the compaction effect that compresses tightly to laminating bed core except, still has 360 rotatory functions, can overturn the mattress according to the needs of follow-up technology in the actual production, and carry the production behind the convenience, this production line has greatly saved the manual work, efficient feed mechanism has improved the production efficiency of product line, the production productivity has highly been improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic structural view of a production line of the present invention;
wherein, 1, a bed core feeding mechanism; 2. a bed core glue spraying table; 3. a bed core conveying table; 4. a bed core assembly table; 5. a press; 6. a gantry; 7. a core-making machine; 8. a bed core ground rail; 9. a bed core centering table; 10. a bed core turnover conveying platform; 11. a belt conveying table; 12. a bed core turning plate; 13. a bed core tray stacking machine; 14. a face single-claw machine; 15. a flour single discharging area; 16. a surface single-focusing platform; 17. a single-face glue spraying table; 18. an ultrasonic positioning probe; 19. a photoelectric eye; 20. spraying a glue bed core insulation can; 21. a hold-down mechanism; 22. turnover mechanism, 23, conveying mechanism.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will be readily apparent to those skilled in the art from the disclosure herein.
As shown in fig. 1, a high-speed production line for a mattress adhesive comprises a bed core feeding mechanism 1, a bed core glue spraying table 2, a bed core conveying table 3, a bed core assembling table 4 and a press 5 which are arranged in sequence, wherein the bed core feeding mechanism 1 comprises a portal frame 6, a bed core claw machine 7, a bed core ground rail 8 and a bed core centering table 9 which are erected on the portal frame 6, and the bed core ground rail 8 is arranged on two sides of the bed core centering table 9; the bed core conveying table 3 comprises bed core turning conveying tables 10 and belt conveying tables 11, the number of the bed core turning conveying tables 10 is 2, each bed core turning plate 12 is arranged on each bed core turning conveying table 10, and the fixed rotating ends of the bed core turning plates 12 are arranged at the two ends, close to each other, of the two bed core turning conveying tables 10; the belt conveying table 11 is divided into an upper layer and a lower layer, two ends of the lower layer of the belt conveying table 11 are respectively connected with the bed core conveying table 3 and the bed core assembling table 4 to convey the bed core, and the upper layer of the belt conveying table 11 is connected with the single-glue-spraying conveying line.
The bed core ground rail 8 is provided with three bed core stations, the middle bed core station is positioned under the gantry 6 of the bed core claw machine, the bed core tray stacking machine 13 is arranged on the bed core station at the inner side, and the bed core station at the outer side is a bed core waiting station.
The single-face glue spraying conveying line comprises a portal frame 6, a single-face claw machine 14, a single-face material placing area 15, a single-face centering table 16 and a single-face glue spraying table 17, wherein the single-face material placing area 15 is erected on the portal frame 6, and the single-face material placing area 15 is arranged on two sides of the single-face centering table 16. In order to improve the feeding speed of the dough sheets, the dough sheet feeding area 15 can also be correspondingly provided with a dough sheet rail 18, the dough sheet rail is provided with three dough sheet stations, the middle dough sheet station is positioned right below the dough sheet single-claw machine portal frame 6, a dough sheet tray stacking machine is arranged on the dough sheet station on the inner side, and the dough sheet station on the outer side is a dough sheet waiting station.
Bed core ground rail and single face ground rail can be provided with three stations, a tray stacking station, a continuous feeding station and a feeding waiting station, so that continuous feeding of bed cores and single faces can be realized, and the left side and the right side of the bed core/single face ground rail are provided with the bed core/single face ground rail, a bed core/single face claw machine can continuously feed on one side or alternatively feed on the left side and the right side, each tray of the bed core trays on the ground rail can be stacked by 1-10, when the empty trays on the bed core tray stacking machine on one side are stacked to 6-8, the empty trays are sent out by a connecting vehicle through the ground rail to carry out feeding preparation of the next round of bed cores, so that the bed core conveying line and the single face conveying line in the conveying line are conveyed in different directions in a special mode, feeding is continuously grabbed and fed on one side or on the left side and the right side, the trays are stacked and transferred, recovered, connected and the like at one time, so that feeding of a main machine is realized, the high efficiency of production has been guaranteed, has greatly saved the manual work, and efficient feed mechanism has improved the production efficiency of generating the line, has highly improved the production productivity, and simultaneously, the bed core thread spouts gluey and the single thread of face spouts gluey, and the platform is carried to the belt that the upper and lower layer set up, adopts the combination of moving about freely and quickly, in the upper and lower position, when raising the efficiency, has also practiced thrift the place.
The automatic glue spraying mechanism is erected above the bed core glue spraying table and the surface single glue spraying table and comprises a glue dissolving machine, an automatic glue spraying machine, a glue spraying machine supporting frame, a spray gun driving device and a spray gun, the glue spraying machine supporting frame is erected above the surface single glue spraying table and the bed core glue spraying table, the spray gun driving device is located at the top of the glue spraying machine supporting frame, the spray gun is connected with the spray gun driving device in a driving transmission mode, the spray gun driving device drives the spray gun to transversely and longitudinally slide on the glue spraying machine supporting frame, and the spray gun is connected with the glue dissolving machine through a glue conveying pipe.
The setting and the action control of spray gun adopt the technology that this company is ripe, and relevant technical patent CN2014204662321, CN2014204658773 can adopt bull strip to spout gluey rifle, spiral spray gun, or single bull to spout gluey rifle, or for the combination rifle realizes, spouts gluey can set for spouting gluey spacing distance as required, guarantees to spout gluey evenly.
An ultrasonic positioning probe 18 is arranged in the middle of the bed core glue spraying table 2 and the surface single glue spraying table 17, and colored photoelectric eyes 19 are arranged at the tail ends of the bed mattress glue spraying table 2 and the surface single glue spraying table 17 and used for detecting alignment marks and edge marks of a bed mattress and a surface single glue, so that the glue spraying length is controlled. The tail end of the bed core glue spraying table 2 is provided with a glue spraying bed core insulation can 20, the glue spraying bed core insulation can 20 is a box-type cover with two through ends, the box-type cover is covered outside the tail end of the bed core glue spraying table, and the box-type cover plays a role in insulation of the sprayed bed core. The bed core assembly table 4 is continuously provided with a plurality of tables, and the table top of the bed core assembly table 4 is widened. The press 5 comprises a pressing mechanism 21, a turnover mechanism 22 and a conveying mechanism 23, wherein the pressing mechanism 21 is positioned inside the turnover mechanism 22, and the turnover mechanism can rotate 360 degrees.
The bed core stands up and carries the platform to realize upset and the waiting to the bed core, realizes different effects according to the needs of production, and the belt that the upper and lower layer set up carries the platform, can realize the stop that the face list carried to target in place, makes things convenient for the manual work to take down the list and carry out the laminating with the bed core, and the press has 360 rotatory functions and carries the function except having the compaction effect that compresses tightly to laminating bed core, can overturn the mattress according to the needs of follow-up technology in the actual production, makes things convenient for hou mian production.
In the production line, after glue spraying of the spray gun is completed and coating is completed in system control and waiting for use, glue can be sprayed to the next piece, the width of the glue spraying gun can be automatically adjusted for fabrics with different widths, and main power transmission and adjustment devices of equipment in the production line are controlled by the servo motor.
The basic principles, main features and advantages of the present invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a high-speed production line of mattress viscose which characterized in that: the production line comprises a bed core feeding mechanism, a bed core glue spraying table, a bed core conveying table, a bed core assembling table and a press which are sequentially arranged, wherein the bed core feeding mechanism comprises a portal frame, a bed core claw machine, a bed core ground rail and a bed core centralizing table, which are erected on the portal frame, and the bed core ground rail is arranged on two sides of the bed core centralizing table; the bed core conveying table comprises a bed core turnover conveying table and a belt conveying table, the belt conveying table is divided into an upper layer and a lower layer, two ends of the lower layer of the belt conveying table are connected with the bed core conveying table and a bed core assembling table respectively and used for conveying the bed core, and the upper layer of the belt conveying table is connected with a single glue spraying conveying line.
2. The high-speed mattress adhesive production line of claim 1, which is characterized in that: the bed core ground rail is provided with three bed core stations, the middle bed core station is positioned under the portal frame of the bed core claw machine, the bed core tray stacking machine is arranged on the bed core station on the inner side, and the bed core station on the outer side is a bed core waiting station.
3. The high-speed mattress adhesive production line of claim 1, which is characterized in that: the single-face glue spraying conveying line comprises a portal frame, a single-face claw machine, a single-face discharging area, a single-face centering table and a single-face glue spraying table, wherein the single-face claw machine, the single-face discharging area, the single-face centering table and the single-face glue spraying table are erected on the portal frame, and the single-face discharging area is arranged on two sides of the single-face centering table.
4. The high-speed mattress adhesive production line of claim 3, characterized in that: the single-face discharging area is correspondingly provided with a single-face ground rail, the single-face ground rail is provided with three single-face stations, the middle single-face station is located under a single-face claw machine portal frame, a single-face tray stacking machine is arranged on the inner side single-face station, and the single-face station on the outer side is a single-face waiting station.
5. The high-speed mattress adhesive production line of claim 3, characterized in that: bed core spouts gluey platform and face singly spouts the top of gluey platform and erect and be equipped with automatic gluey mechanism that spouts, automatic gluey mechanism that spouts includes the sol machine, spout the gluey machine automatically, spout gluey machine support frame, spray gun drive arrangement and spray gun, spout gluey machine support frame and erect in the face singly spout gluey platform and bed core spouts the top of gluey platform, spray gun drive arrangement is located the top of spouting gluey machine support frame, the spray gun is connected with spray gun drive arrangement drive transmission, and spray gun drive arrangement drive spray gun transversely reaches longitudinal sliding on spouting gluey machine support frame, the spray gun passes through the defeated rubber tube and is connected with the sol machine.
6. The high-speed mattress adhesive production line of claim 3, characterized in that: an ultrasonic positioning probe is arranged in the middle of the bed core glue spraying table and the surface single glue spraying table, and colored photoelectric eyes are arranged at the tail ends of the bed core glue spraying table and the surface single glue spraying table and used for detecting alignment marks and edge marks of the bed core and the surface single glue spraying table so as to control the length of glue spraying.
7. The high-speed mattress adhesive production line of claim 1, which is characterized in that: the tail end of the bed core glue spraying table is provided with a glue spraying bed core insulation can, the glue spraying bed core insulation can is a box-type cover with two through ends, the box-type cover covers the tail end of the bed core glue spraying table and plays a role in insulation of the sprayed bed core.
8. The high-speed mattress adhesive production line of claim 1, which is characterized in that: the bed core turnover conveying table is provided with 2 bed core turnover conveying tables, each bed core turnover conveying table is provided with a bed core turnover plate, and the fixed rotating ends of the bed core turnover plates are arranged at two ends, close to each other, of the two bed core turnover conveying tables.
9. The high-speed mattress adhesive production line of claim 1, which is characterized in that: the bed core assembly table is continuously provided with a plurality of bed core assembly tables, and the table top of each bed core assembly table is widened.
10. The high-speed mattress adhesive production line according to any one of claims 1 to 9, characterized in that: the pressing machine comprises a pressing mechanism, a turnover mechanism and a conveying mechanism, wherein the pressing mechanism is located inside the turnover mechanism, and the turnover mechanism can rotate 360 degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120624024.XU CN215242974U (en) | 2021-03-26 | 2021-03-26 | High-speed mattress adhesive production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120624024.XU CN215242974U (en) | 2021-03-26 | 2021-03-26 | High-speed mattress adhesive production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215242974U true CN215242974U (en) | 2021-12-21 |
Family
ID=79506062
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120624024.XU Active CN215242974U (en) | 2021-03-26 | 2021-03-26 | High-speed mattress adhesive production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215242974U (en) |
-
2021
- 2021-03-26 CN CN202120624024.XU patent/CN215242974U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206122094U (en) | Online point gum machine | |
| US3342014A (en) | Roll wrapper | |
| CN103716995A (en) | Novel stiffening plate laminating machine | |
| CN203156877U (en) | Wood board butt joint machine | |
| CN110302601A (en) | Air filtering core strainer production line | |
| CN203566742U (en) | Automatic cutting and stacking system | |
| CN114394279A (en) | Large ream paper packaging machine | |
| CN204713512U (en) | A kind of carton forming machine | |
| CN113334784A (en) | High-speed mattress adhesive production line | |
| CN104275291A (en) | Process and equipment for performing surface coating and aluminum laminating on aluminum-plastic sections | |
| CN215242974U (en) | High-speed mattress adhesive production line | |
| CN207142229U (en) | A kind of cross conveyor | |
| CN204623902U (en) | A kind of automatic winding packing device | |
| CN206032653U (en) | Material elevating conveyor and adopt full -automatic printing system of this material elevating conveyor | |
| CN209409438U (en) | A kind of production line of modularization carton forming | |
| CN204656820U (en) | Paper local gluing assembly | |
| CN204587405U (en) | Food processing Huan Dao mechanism | |
| CN207858107U (en) | corrugated sheet automatic welding device | |
| CN216330338U (en) | Novel carton forming production line | |
| CN211309209U (en) | Automatic mark device that pastes of intelligence fan | |
| CN210911586U (en) | Board pasting machine | |
| CN211642748U (en) | Automatic box packing machine for yoghourt | |
| CN112659640B (en) | Feeding system of carton cross cutting machine | |
| CN212045456U (en) | Cooling and folding automatic operation device for rubber sheet rubber | |
| CN208216387U (en) | A kind of automatic pasting device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |