CN217857433U - Chip vision sorting unit - Google Patents
Chip vision sorting unit Download PDFInfo
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- CN217857433U CN217857433U CN202222259354.0U CN202222259354U CN217857433U CN 217857433 U CN217857433 U CN 217857433U CN 202222259354 U CN202222259354 U CN 202222259354U CN 217857433 U CN217857433 U CN 217857433U
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Abstract
The utility model provides a chip vision sorting unit, including feed mechanism, transport mechanism, camera, an at least sorting unit, feed mechanism is used for the supply to treat the chip of sorting, and transport mechanism locates feed mechanism's rear, and transport mechanism includes the conveyer belt, and the conveyer belt is used for carrying the chip of feed mechanism supply backward, and the top of conveyer belt is located to the camera, and with main control unit electric connection, sorting unit includes first feed bin and sorter, the utility model discloses a setting up first feed bin and sorter that correspond at the opposite side of conveyer belt, and with sorter and main control unit electric connection, and discerning the chip on the conveyer belt one by one through the camera, when the camera discerned the chip and met the requirement, main control unit will select separately this chip to the first feed bin that corresponds according to the identification signal control sorter of camera, accomplished the screening to the chip to simplify the sorting process of chip and the sorting efficiency of effectual promotion chip.
Description
Technical Field
The utility model relates to a chip processing technology field, especially a device that carries out vision to chip and select separately.
Background
In the prior art, as a chip sorting mechanism disclosed in the publication No. CN215466209U, the sorting mechanism uniformly conveys chips to be sorted to a scanning conveyor belt through a chip storage bin, discriminates the chips by a chip identification scanning device above the scanning conveyor belt, transmits discrimination signals to a core processor, judges which chip sorting storage bin the chips are distributed to through a core processor, thereby controlling the rotation angle of a sorting turntable driving motor and the opening and closing of a transfer bin opening and closing door control motor, when the chip sorting storage bin rotates to the corresponding chip sorting storage bin, the chip sorting conveyor belt is started, the transfer bin door is opened, so that the corresponding chip sorting storage bin falls into a sorting efficiency mode, and the sorting efficiency is also improved in a fussy mode.
SUMMERY OF THE UTILITY MODEL
In view of the above, it is desirable to provide a chip vision sorting apparatus with simple sorting process and improved sorting efficiency.
The utility model provides a chip vision sorting unit, vision sorting unit includes:
a feeding mechanism for supplying chips to be sorted;
the conveying mechanism is arranged behind the feeding mechanism and comprises a conveying belt which is used for conveying the chips supplied by the feeding mechanism backwards;
the camera is arranged above the conveying belt, is electrically connected with the main controller and is used for identifying whether the chip on the conveying belt meets the requirement or not;
at least one sorting assembly, the sorting assembly includes first feed bin and sorter, the sorter with first feed bin is located the opposite side of conveyer belt, the sorter with main control unit electric connection and according to the identification signal of camera will meet the requirements the chip carry to in the first feed bin.
Furthermore, the separation subassembly is equipped with four groups, four groups the separation subassembly first feed bin with correspond the sorter is located in proper order the opposite side of conveyer belt, wherein, each the separation subassembly corresponds selects separately a specification the chip.
Further, the sorter includes solenoid valve and blow gun, the solenoid valve with the blow gun intercommunication, just the solenoid valve with main control unit electric connection, when the camera discerns the chip meets the requirements, solenoid valve control the blow gun blows this chip to the opposite side in the first feed bin.
Further, the sorter comprises a driving device and a shifting piece, the driving device is electrically connected with the main controller, the shifting piece is arranged at the output end of the driving device, and when the camera recognizes that the chip meets the requirement, the driving device drives the shifting piece to push the chip to the first bin on the opposite side.
Furthermore, one end of the conveying belt, which is far away from the feeding mechanism, is also provided with a second storage bin, and the second storage bin is used for collecting the chips which are not sorted by the sorting assembly.
Further, feeding mechanism is including directly shaking device, feed bin, vibration dish and feed bin inductor, the feed bin is located directly shake on the device, just the discharge gate in feed bin is located the top of vibration dish, the feed bin inductor is also located the top of vibration dish is located one side of discharge gate is used for detecting whether have in the vibration dish the chip works as the feed bin inductor senses do not in the vibration dish during the chip, directly shake the device vibration and make in the feed bin the chip warp the discharge gate flows in the vibration dish.
Furthermore, each feed inlet of first feed bin still is equipped with a baffle, the baffle includes entrance point and exit end, the exit end is located in the first feed bin, the entrance point stretches out the feed inlet and is located the side of conveyer belt.
Furthermore, the camera is supported above the conveying belt through an adjustable bracket, the adjustable bracket comprises a first slide rail, a first slide seat, a second slide rail and a second slide seat, the first slide seat is slidably arranged on the first slide rail and can move along the direction close to or away from the conveying belt, the second slide rail is vertically arranged on the first slide seat, the second slide seat is slidably arranged on the second slide rail, and the camera is arranged on the second slide seat.
Furthermore, a first knob is arranged on the first sliding seat and used for fixing the first sliding seat on the first sliding rail, a second knob is arranged on the second sliding seat and used for fixing the second sliding seat on the second sliding seat.
Furthermore, the outside cover of camera still is equipped with the protection casing.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses a setting that the opposite side of conveyer belt corresponds first feed bin with the sorter, and will the sorter with main control unit electric connection, and pass through the camera will on the conveyer belt the chip is discerned one by one, works as the camera discerns when the chip meets the requirements, main control unit will be according to the identification signal control of camera the sorter is selected separately this chip to corresponding in the first feed bin, it is right to accomplish the screening of chip, thereby simplify the sorting process and the effectual promotion of chip the sorting efficiency of chip.
Drawings
Fig. 1 is an overall schematic diagram of an embodiment of the present invention.
Fig. 2 is a schematic view of a specific embodiment of the feeding mechanism of the present invention.
Fig. 3 is a schematic structural diagram of an embodiment of the conveying mechanism, the sensor and the sorting assembly of the present invention.
Fig. 4 is a schematic structural view of an embodiment of the adjustable bracket and the camera of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention. It is to be understood that the drawings are designed solely for the purposes of illustration and description and not as a definition of the limits of the invention. The connection relationships shown in the drawings are for clarity of description only and do not limit the manner of connection.
It will be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It should also be noted that, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; either mechanically or electrically, and may be internal to both elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
It should be noted that, in the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate the directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1-4, the utility model provides a chip vision sorting unit for the chip to retrieving is selected separately, so that with retrieving the chip is categorised according to the demand, makes things convenient for subsequent processing.
The visual sorting device comprises a main controller (not shown) and a workbench 100, and a feeding mechanism 10, a conveying mechanism 20, a camera 30, a sensor 40 and at least one sorting assembly 50 which are arranged on the workbench 100.
The feeder mechanism 10 is used to supply chips to be sorted.
The conveying mechanism 20 is disposed behind the feeding mechanism 10, and the conveying mechanism 20 includes a conveying belt 21, and the conveying belt 21 is used for conveying the chips supplied by the feeding mechanism 10 backward.
The camera 30 is disposed above the conveyer belt 21, electrically connected to the main controller, and configured to identify whether the chip on the conveyer belt 21 meets a requirement.
The sensor 40 is electrically connected to the main controller, the sensor 40 is disposed on the opposite side of the conveyor belt 21 and below the camera 30, and is configured to sense the chip on the conveyor belt 21, and the camera 30 identifies the chip according to a sensing signal of the sensor 40.
The sorting assembly 50 includes a first magazine 51 and a sorter 52, the sorter 52 and the first magazine 51 are disposed at opposite sides of the conveyor belt 21, and the sorter 52 is electrically connected to the main controller and transfers the chips meeting the requirements to the first magazine 51 according to the identification signal of the camera 30.
The feeding mechanism 10 comprises a first mounting seat 11, a direct vibration device 12, a feeding bin 13, a vibration disc 14 and a bin sensor 15.
Further, a direct vibration controller 16 and a vibration disk controller 17 are further arranged on the workbench 100, and the vibration disk controller 17 and the direct vibration controller 16 are respectively electrically connected with the main controller.
Wherein, the direct vibration controller 16 is configured to control the direct vibration device 12 to vibrate, so that the feeding bin 13 conveys the chips to the vibration tray 14.
The vibration disc controller 17 is used for controlling the vibration disc 14 to vibrate, so that the vibration disc 14 conveys the chips to the conveying belt 21 from the outlet of the vibration disc 14 according to the set direction or the set forward and reverse directions.
The driving wheel 24 is arranged on the mounting plate 221, the output end of the motor 23 is provided with the driving wheel 24, one of the rotating shafts 25 extends out of the mounting plate 221, the other driving wheel 24 is sleeved on the rotating shaft 25 extending out of the mounting plate 221, and the driving belt 27 is sleeved on the two driving wheels 24.
The motor 23 drives the transmission wheel 24 connected to the output end thereof to rotate, so that the transmission belt 27 rotates to drive the transmission wheel 24 sleeved on the rotating shaft 25 to synchronously rotate, the transmission wheel 24 rotates to drive the rotating shaft 25 to rotate, the rotating shaft 25 rotates to drive the corresponding roller to synchronously rotate, and under the action of the other rotating shaft 25 and the corresponding other roller, the conveying belt 21 moves to convey the chip backwards.
In one embodiment, the sorter 52 includes a solenoid valve 521 and a mouthpiece 522, the solenoid valve 521 is in communication with the mouthpiece 522, and the solenoid valve 521 is electrically connected to the main controller.
When the camera 30 recognizes that the chip is satisfactory, the solenoid valve 521 controls the blowing nozzle 522 to blow the chip into the first bin 51 on the opposite side.
For example, when the number of the solder balls on the chip needs to be sorted, the camera 30 identifies the number of the solder balls on each chip, and when the camera 30 identifies that the number of the solder balls on the chip is a set number, the main controller controls the solenoid valve 521 to operate, so that the blowing nozzle 522 is communicated with an external air source through the solenoid valve 521, and thus the blowing nozzle 522 blows a certain air flow towards the first bin 51, so that the chip is blown into the first bin 51 from the conveyer belt 21.
Preferably, the air outlet end of the blowing nozzle 522 is further connected with an air needle 523, and the inner diameter of the air needle 523 is smaller than the inner diameter of the blowing nozzle 522, so that the air flow blown out through the air needle 523 is larger, and the blowing effect on the chip is better.
In another embodiment, the sorter 52 includes a driving device (not shown) electrically connected to the main controller and a pick (not shown) disposed at an output end of the driving device, wherein when the camera 30 recognizes that the chip meets the requirement, the driving device drives the pick to push the chip into the first bin 51 on the opposite side.
In one embodiment, the sorting assembly 50 is provided with a set of sorting modules so that the visual sorting device can sort the chips for a standard sorting requirement.
For example, when the chips are required to be sorted for physical dimensions, only the chips with the physical dimensions that are satisfactory will enter the first magazine 51 under the action of the sorter 52.
Further, a second bin 53 is further disposed at an end of the conveyor belt 21 away from the feeding mechanism 10, and the second bin 53 is used for collecting the chips that are not sorted by the sorting component 50.
Specifically, when the outer dimension of the chip is not satisfactory, the chip is not fed into the first bin 51 by the sorter 52, but is fed backward by the conveyor belt 21 until it drops into the second bin 53.
In another embodiment, the sorting assembly 50 is provided with four sets, the first bins 51 and the corresponding sorters 52 of the sorting assembly 50 are sequentially disposed on opposite sides of the conveying belt 21, wherein each sorting assembly 50 is corresponding to sorting one size of the chips.
When the model of the chip needs to be sorted, because the chip that retrieves is often produced by many manufacturers, so, the chip has multiple model, in order to sort the chip of different models once, then need set up a plurality ofly sort subassembly 50 to carry out high-efficient sorting to the chip of different models.
For example, when the chip types to be sorted include four types, after each chip is identified by the camera 30, the chips of different types enter the corresponding first bin 51 under the action of the corresponding sorter 52.
When the chip types to be sorted include five, the last chip type may also be flowed directly into the second magazine 53 to complete the sorting of the different chip types.
Further, a guide plate 54 is further disposed at the feed inlet of each first bin 51, the guide plate 54 includes an inlet end and an outlet end, the outlet end is located in the first bin 51, and the inlet end extends out of the feed inlet and is located at the side of the conveying belt 21.
Specifically, first feed bin 51 the feed inlet is located the outside of mounting panel 221, baffle 54 is located at least partially the mounting panel 221 top, through setting up baffle 54 can reduce the chip is in under the effect of sorter 52 gets into the risk that drops takes place when in first feed bin 51, makes the smooth entering of chip corresponds first feed bin 51.
Preferably, the outlet end of the guiding plate 54 faces downward, that is, the guiding plate 54 is in an arc structure from the inlet end to the outlet end, so that the chips entering the guiding plate 54 from the inlet end will change the moving direction at the arc structure, and fall into the first bin 51.
Further, the outer sides of the first bin 51 and the second bin 53 are further provided with a handle 55, so that an operator can conveniently take and place the first bin 51 or the second bin 53 through the handle 55 and pour the chips in the first bin 51 or the second bin 53.
Further, a soft buffer layer (not shown) is further disposed on an inner wall of the guide plate 54, and the soft buffer layer may be made of a silica gel material, or a cotton fabric, or the like.
Through setting up soft buffer layer can be effectual to get into first feed bin 51 the chip cushions, avoids the chip with baffle 54 or the inner wall of first feed bin 51 takes place the rigidity collision.
Further, the camera 30 is supported above the conveyor belt 21 by an adjustable bracket 60, and the adjustable bracket 60 includes a first slide rail 61, a first slide 62, a second slide rail 63, and a second slide 64.
The first slide 62 is slidably disposed on the first slide rail 61 and can move in a direction approaching or departing from the conveyor belt 21, the second slide rail 63 is vertically disposed on the first slide 62, the second slide 64 is slidably disposed on the second slide rail 63, and the camera 30 is disposed on the second slide 64.
Through setting up first slide rail 61, first slide 62, second slide 63 and second slide 64, can be effectual right the position of camera 30 is adjusted to make camera 30 can be located directly over conveyer belt 21 and with suitable discernment distance in conveyer belt 21 surface interval, thereby to carry out more accurate discernment to the chip.
Furthermore, two second sliding seats 64 are arranged on the second sliding rail 63 at a certain distance, and the camera 30 is simultaneously fixed on the adjustable bracket 60 by the two second sliding seats 64, so that the camera 30 is more stably fixed on the adjustable bracket 60.
In one embodiment, the first carriage 62 is a rail clamp and the second carriage 64 is a rail clamp.
In another embodiment, a first knob 65 is disposed on the first slide 62, the first knob 65 is used for fixing the first slide 62 on the first slide rail 61, a second knob 66 is disposed on the second slide 64, and the second knob 66 is used for fixing the second slide 64 on the second slide 64.
After the first slide 62 is adjusted to a specific position, the relative position of the first slide 62 and the first slide 61 is fixed by screwing the first knob 65, and the position of the first slide 62 relative to the first slide 61 is adjusted.
The second knob 66 is loosened to enable the second sliding seat 64 to change the position on the second sliding rail 63, and after the second sliding seat 64 is adjusted to a specified position, the second knob 66 is screwed to fix the relative position of the second sliding seat 64 and the second sliding rail 63, so that the position of the second sliding seat 64 relative to the second sliding rail 63 is adjusted.
In one embodiment, the first slide rail 61 is a dovetail slide rail, the first slide 62 is a corresponding dovetail slide, the second slide 63 is also a dovetail slide rail, and the second slide 64 is also a corresponding dovetail slide.
Further, the outer side cover of the camera 30 is further provided with a protective cover 70, and the protective cover 70 is used for protecting the camera 30.
Further, the lower extreme of protection casing 70 is located on the mounting bracket and will simultaneously sensor 40 covers and establishes to avoid outside light source to disturb camera 30 with sensor 40's work, and simultaneously right sensor 40 protects, avoids camera 30 with sensor 40 is bumped by the mistake.
The use method is as follows: the chips to be sorted are placed in the feeding bin 13, the chips in the feeding bin 13 are conveyed to the vibrating tray 14 through the direct vibration device 12, the chips are conveyed to the conveying belt 21 in a set direction and a set forward direction and a set reverse direction through the vibrating tray 14, the chips are sensed by the sensor 40, the chips sensed by the sensor 40 are identified by the camera 30, the identified chips are conveyed backwards on the conveying belt 21, and the main controller controls the sorter 52 to sort the chips meeting the requirements according to the identification signal of the camera 30, so that the chips meeting the requirements are conveyed into the first bin 51, and the chips which are not sorted are conveyed into the second bin 53 along the conveying belt 21.
Throughout the description and claims of this application, the words "comprise" and the words "have/include" and variations of these words, for specifying the presence of stated features, values, steps or components but not excluding the presence or addition of one or more other features, values, steps, components or groups thereof.
Some features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, certain features of the invention, which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable combination in different embodiments.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention should be included in the present invention.
Claims (10)
1. A visual sorting apparatus for chips, the apparatus comprising:
a feeding mechanism for supplying chips to be sorted;
the conveying mechanism is arranged behind the feeding mechanism and comprises a conveying belt which is used for conveying the chips supplied by the feeding mechanism backwards;
the camera is arranged above the conveying belt, is electrically connected with the main controller and is used for identifying whether the chip on the conveying belt meets the requirement or not;
at least one sorting assembly, the sorting assembly comprises a first bin and a sorter, the sorter and the first bin are arranged on the opposite side of the conveying belt, the sorter is electrically connected with the main controller and conveys the chips meeting the requirements to the first bin according to the identification signal of the camera.
2. The visual chip sorting device according to claim 1, wherein the sorting assemblies are provided with four groups, the first bins of the four groups of sorting assemblies and the corresponding sorters are sequentially arranged on opposite sides of the conveying belt, and each sorting assembly correspondingly sorts one size of the chips.
3. The visual chip sorting device according to claim 1, wherein the sorter comprises a solenoid valve and a blowing nozzle, the solenoid valve is communicated with the blowing nozzle and is electrically connected with the main controller, and when the camera recognizes that the chip meets the requirement, the solenoid valve controls the blowing nozzle to blow the chip into the first bin on the opposite side.
4. The visual sorting device for chips according to claim 1, wherein the sorter comprises a driving device and a shifting piece, the driving device is electrically connected with the main controller, the shifting piece is arranged at an output end of the driving device, and when the camera recognizes that the chips meet requirements, the driving device drives the shifting piece to push the chips to the first bin on the opposite side.
5. The visual chip sorting device according to claim 1, wherein a second bin is further disposed at an end of the conveyor belt away from the feeding mechanism, and the second bin is used for collecting the chips which are not sorted by the sorting assembly.
6. The visual chip sorting device according to claim 1, wherein the feeding mechanism comprises a direct vibration device, a feeding bin, a vibration disc and a bin sensor, the feeding bin is arranged on the direct vibration device, a discharge port of the feeding bin is arranged above the vibration disc, the bin sensor is also arranged above the vibration disc and positioned on one side of the discharge port for detecting whether the chip is in the vibration disc, when the bin sensor senses that the chip is not in the vibration disc, the direct vibration device vibrates to make the chip in the feeding bin flow into the vibration disc through the discharge port.
7. The visual chip sorting apparatus according to claim 1, wherein each of the first bins has a feed inlet and a guide plate, the guide plate having an inlet end and an outlet end, the outlet end being located in the first bin, the inlet end extending out of the feed inlet and being located at a side of the conveyor belt.
8. The visual chip sorting apparatus of claim 1, wherein the camera is supported above the conveyor belt by an adjustable support, the adjustable support comprises a first slide rail, a first slide carriage, a second slide rail, and a second slide carriage, the first slide carriage is slidably disposed on the first slide rail and is movable in a direction approaching to or away from the conveyor belt, the second slide rail is vertically disposed on the first slide carriage, the second slide carriage is slidably disposed on the second slide rail, and the camera is disposed on the second slide carriage.
9. The visual chip sorting apparatus of claim 8, wherein the first slide has a first knob thereon for fixing the first slide to the first slide rail, and the second slide has a second knob thereon for fixing the second slide to the second slide rail.
10. The visual chip sorting device according to claim 1, wherein the outer side cover of the camera is further provided with a protective cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222259354.0U CN217857433U (en) | 2022-08-26 | 2022-08-26 | Chip vision sorting unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222259354.0U CN217857433U (en) | 2022-08-26 | 2022-08-26 | Chip vision sorting unit |
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| Publication Number | Publication Date |
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| CN217857433U true CN217857433U (en) | 2022-11-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202222259354.0U Active CN217857433U (en) | 2022-08-26 | 2022-08-26 | Chip vision sorting unit |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115739653A (en) * | 2022-11-25 | 2023-03-07 | 珠海格力智能装备有限公司 | Detection device |
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2022
- 2022-08-26 CN CN202222259354.0U patent/CN217857433U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115739653A (en) * | 2022-11-25 | 2023-03-07 | 珠海格力智能装备有限公司 | Detection device |
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