CN217847975U - Automatic piece equipment that closes of photovoltaic module backplate - Google Patents
Automatic piece equipment that closes of photovoltaic module backplate Download PDFInfo
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- CN217847975U CN217847975U CN202221663524.5U CN202221663524U CN217847975U CN 217847975 U CN217847975 U CN 217847975U CN 202221663524 U CN202221663524 U CN 202221663524U CN 217847975 U CN217847975 U CN 217847975U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The utility model discloses an automatic sheet combining device for a photovoltaic module backboard, which comprises a module conveying line, a backboard deviation rectifying platform arranged above the module conveying line, a visual detection unit positioned above the backboard deviation rectifying platform, and a carrying unit for carrying the rectified backboard from the backboard deviation rectifying platform to the module conveying line for sheet combination; the backboard correction platform comprises an adjusting unit for adjusting the plane position and the angle, a supporting base plate arranged at the movable end of the adjusting unit, and an adsorption supporting platform arranged on the supporting base plate. The utility model discloses combine visual detection to realize that the automatic correction of backplate position is rectified to coordinate the vacuum adsorption transport module to realize automatic piece that closes, improved single glass assembly backplate greatly and closed piece efficiency.
Description
[ technical field ] A
The utility model belongs to the technical field of the photovoltaic module production, especially, relate to an automatic piece equipment that closes of photovoltaic module backplate.
[ background of the invention ]
Photovoltaic module is divided into single glass assembly and dual glass assembly according to the difference of glass board quantity. When the double-glass assembly is used for combining the sheets, the first sheet combining assembly and the second sheet combining assembly both use glass plates as carriers, and the first sheet combining assembly and the second sheet combining assembly adopt a rigid correcting mechanism to correct the positions of the two sheet combining assemblies and then combine the sheets, for example, a double-glass sheet combining machine disclosed in the patent publication No. CN 207845498U; and single glass assembly is when closing the piece, only a glass bottom plate, and the backplate is flexible coil stock, adopts the mechanism that reforms to go back to the backplate right time all around, and the backplate can be pushed away to the warpage, can't realize the accurate of overall position and angle state and correct. At present, the back plate of the solar single-glass assembly is mostly manually closed or semi-automatically fed, so that the efficiency is low and the labor intensity is high.
Therefore, an additional design of an automatic photovoltaic module backplane laminating device is required to solve the above technical problems.
[ Utility model ] content
The utility model discloses a main aim at provides an automatic piece equipment that closes of photovoltaic module backplate combines visual detection to realize that the automatic correction of backplate position rectifies to cooperation vacuum adsorption transport module realizes automatic piece that closes, has improved the piece efficiency that closes of single glass assembly backplate greatly.
The utility model discloses a following technical scheme realizes above-mentioned purpose: the automatic sheet combining equipment for the back plates of the photovoltaic modules comprises a module conveying line, a back plate deviation rectifying platform arranged above the module conveying line, a visual detection unit positioned above the back plate deviation rectifying platform, and a carrying unit for carrying the deviation rectified back plates from the back plate deviation rectifying platform to the module conveying line for sheet combination; the backboard deviation rectifying platform comprises an adjusting unit for adjusting the plane position and the angle, a supporting bottom plate arranged at the movable end of the adjusting unit, and an adsorption supporting platform arranged on the supporting bottom plate.
Furthermore, four corner regions of the supporting base plate are respectively arranged on four rotating bearing seats, and the four rotating bearing seats comprise a first rotating bearing seat and a second rotating bearing seat which are positioned on the same side, and a third rotating bearing seat and a fourth rotating bearing seat which are positioned on the same side.
Furthermore, the adjusting unit comprises a first X-axis adjusting module, a second X-axis adjusting module, a Y-axis adjusting module and a follow-up adjusting module, the first rotary bearing seat is arranged at the movable end of the first X-axis adjusting module, the second rotary bearing seat is arranged at the movable end of the second X-axis adjusting module, the third rotary bearing seat is arranged at the Y-axis adjusting module, and the fourth rotary bearing seat is arranged at the movable end of the follow-up adjusting module.
Furthermore, the first X-axis adjusting module and the second X-axis adjusting module both comprise a first motor, a first slider seat driven by the first motor to horizontally move along an X axis, and a first supporting plate movably arranged on the first slider seat along a Y axis, and the first rotary bearing seat and the second rotary bearing seat are fixedly arranged on the corresponding first supporting plate.
Furthermore, the Y-axis adjusting module comprises a second motor, a second slider seat driven by the second motor to horizontally move along the Y axis, and a second supporting plate movably arranged on the second slider seat along the X axis, and a third rotating bearing seat is fixedly arranged on the second supporting plate.
Furthermore, the follow-up adjusting module comprises a third sliding block seat movably arranged on the supporting bottom plate along the Y axis and a third supporting plate movably arranged on the third sliding block seat along the X axis, and a fourth rotating bearing seat is fixedly arranged on the third supporting plate.
Further, the visual detection unit comprises a first camera for acquiring the position of the central lead hole of the back plate, a second camera for acquiring one side angle position of the back plate and a third camera for acquiring the other side angle position of the back plate.
Furthermore, the second camera and the third camera are both arranged on one position adjusting module; the position adjusting module comprises a third motor, a fourth supporting plate driven by the third motor to move back and forth, a fourth motor fixed on the fourth supporting plate, and a supporting rod driven by the fourth motor to move left and right, and the second camera and the third camera are fixedly arranged on the corresponding supporting rods.
Further, the carrying unit comprises a fifth motor, a fifth support plate driven by the fifth motor to move in parallel to the direction of the component conveying line, a sixth motor fixed on the fifth support plate, and an adsorption module driven by the sixth motor to perform upper limit movement; a plurality of suction nozzles covering the whole area of the backboard are arranged in the adsorption module in an array mode.
Furthermore, a correcting mechanism for correcting the positions of the periphery of the assembly is arranged at the position of the sheet combining station on the assembly conveying line.
Compared with the prior art, the utility model relates to an automatic piece equipment that closes of photovoltaic module backplate lies in: after being loaded, the back plate is placed on an adsorption supporting platform, and the adsorption supporting platform is arranged on a plane position adjusting unit; the back plate is fixed through vacuum adsorption, so that the flatness of the back plate is guaranteed, the position stability of the back plate in the position adjusting process is guaranteed, and the back plate is prevented from being deviated to influence the laminating effect; the position of the whole adsorption supporting platform is adjusted by the adjusting unit, and the automatic adjustment of the whole position of the back plate is realized by combining the plane position information of the back plate acquired by the visual detection unit, the periphery of the back plate does not need to be extruded and pushed, so that the requirement of adjusting the position of the back plate is met, and a condition is provided for accurate lamination; the automatic position correction and the automatic sheet combination of the back plate are realized, the labor intensity of workers is reduced, and the production efficiency is improved.
[ description of the drawings ]
Fig. 1 is a schematic perspective view of an embodiment of the present invention;
fig. 2 is a schematic view of a part of the structure of the module conveying line according to the embodiment of the present invention;
fig. 3 is a schematic structural diagram of a back plate rectification platform in an embodiment of the present invention;
fig. 4 is a schematic diagram of a partial explosion structure of an adjusting unit according to an embodiment of the present invention;
fig. 5 is another schematic structural diagram of an adjusting unit according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a visual inspection unit according to an embodiment of the present invention;
the figures in the drawings represent:
100-automatic laminating equipment for the photovoltaic module back plate;
1-assembly conveying line, 11-correcting mechanism;
2-a back plate rectification platform, 20-an adjusting unit, 21-a support base plate, 211-a first rotary bearing seat, 212-a second rotary bearing seat, 213-a third rotary bearing seat, 214-a fourth rotary bearing seat, 22-a first X-axis adjusting module, 221-a first motor, 222-a first slider seat, 223-a first support plate, 23-a second X-axis adjusting module, 24-a Y-axis adjusting module, 241-a second motor, 242-a second slider seat, 243-a second support plate, 25-a follow-up adjusting module, 251-a third slider seat, 252-a third support plate, 26-a seventh motor, 27-a worm, 28-a gear disc, 29-a guide roller group and 210-an adsorption support platform;
3-visual detection unit, 31-first camera, 32-second camera, 33-third camera, 34-position adjustment module, 341-third motor, 342-fourth support plate, 343-fourth motor, 344-support rod; 4-a carrying unit, 41-a fifth supporting plate, 42-a sixth motor and 43-an adsorption module.
[ detailed description ] A
The first embodiment is as follows:
referring to fig. 1 to 6, the present embodiment is an automatic sheet combining apparatus 100 for a photovoltaic module backplane, which includes a module conveying line 1, a backplane deviation rectifying platform 2 disposed above the module conveying line 1, a visual inspection unit 3 disposed above the backplane deviation rectifying platform 2, and a carrying unit 4 for carrying the rectified backplane from the backplane deviation rectifying platform 2 to the module conveying line 1 for sheet combining.
And a correcting mechanism 11 for correcting the positions of the periphery of the assembly is arranged at the position of the sheet combining station on the assembly conveying line 1.
The back plate deviation rectifying platform 2 comprises an adjusting unit 20 for adjusting the plane position and the angle, a supporting bottom plate 21 arranged at the movable end of the adjusting unit 20, and an adsorption supporting platform 210 arranged on the supporting bottom plate 21.
Four corner regions of the support base plate 21 are respectively disposed on four rotary bearing housings, which include a first rotary bearing housing 211 and a second rotary bearing housing 212 located on the same side, and a third rotary bearing housing 213 and a fourth rotary bearing housing 214 located on the same other side.
The adjusting unit 20 includes a first X-axis adjusting module 22, a second X-axis adjusting module 23, a Y-axis adjusting module 24, and a follow-up adjusting module 25, wherein a first rotating bearing seat 211 is disposed at a movable end of the first X-axis adjusting module 22, a second rotating bearing seat 212 is disposed at a movable end of the second X-axis adjusting module 23, a third rotating bearing seat 213 is disposed at the Y-axis adjusting module 24, and a fourth rotating bearing seat 214 is disposed at a movable end of the follow-up adjusting module 25.
The first X-axis adjusting module 22 and the second X-axis adjusting module 23 each include a first motor 221, a first slider seat 222 driven by the first motor 221 to move horizontally along the X-axis, and a first support plate 223 movably disposed on the first slider seat 222 along the Y-axis, and the first rotating bearing seat 211 and the second rotating bearing seat 212 are fixedly disposed on the corresponding first support plate 223.
The Y-axis adjusting module 24 includes a second motor 241, a second slider holder 242 driven by the second motor 241 to move horizontally along the Y-axis, and a second support plate 243 movably disposed on the second slider holder 242 along the X-axis, and the third rotary bearing block 213 is fixedly disposed on the second support plate 243.
The servo adjusting module 25 includes a third slider holder 251 movably disposed on the support base plate 21 along the Y-axis, a third support plate 252 movably disposed on the third slider holder 251 along the X-axis, and a fourth rotary bearing block 214 fixedly disposed on the third support plate 252.
Through the cooperation drive of first X axle adjustment module 22, second X axle adjustment module 23 and Y axle adjustment module 24, combine the backplate positional information that visual detection unit 3 obtained, can realize the adjustment of the plane position of supporting baseplate 21 and plane angle state and correct to carry unit 4 just can directly carry out the operation of closing after adsorbing the backplate.
The 2 overall structure of backplate platform of rectifying in this embodiment is small and exquisite, and the high space occupies for a short time, and can not influence the normal transport of below subassembly transfer chain 1, and the whole platform setting of rectifying is in the top of transfer chain 1, and the reasonable space that has utilized subassembly transfer chain 1 top does not have extra other plane spaces of occupation, has reduced the space and has occupied.
In other embodiments, the adjusting unit in the back plate deviation rectifying platform 2 may also adopt a transmission structure of a gear disc and a worm, and specifically, it includes a seventh motor 26, a worm 27 driven by the seventh motor 26 to perform a rotating motion, and a gear disc 28 fixedly disposed at the bottom of the supporting bottom plate 21 and forming a worm gear transmission with the worm 27. A gear plate 28 is rotatably mounted on a bearing block. In another embodiment, the gear plate 28 is of an annular configuration, the bottom of which is provided with a roller support set, and the inner ring of the gear plate 28 is provided with a guide roller set 29 for guiding the gear plate 28 to perform a rotational movement.
The vision inspection unit 3 includes a first camera 31 for acquiring the position of the central lead hole of the back plate, a second camera 32 for acquiring one side angle position of the back plate, and a third camera 33 for acquiring the other side angle position of the back plate. In order to adapt to various backboard models with different specifications, the second camera 32 and the third camera 33 are both arranged on a position adjusting module 34. The position adjustment module 34 includes a third motor 341, a fourth support plate 342 driven by the third motor 341 to move forward and backward, a fourth motor 343 fixed to the fourth support plate 342, and a support rod 344 driven by the fourth motor 343 to move left and right, and the second camera 32 and the third camera 33 are fixedly disposed on the corresponding support rod 344.
The carrying unit 4 includes a fifth motor (not shown), a fifth support plate 41 driven by the fifth motor to move in parallel with the direction of the module conveying line 1, a sixth motor 42 fixed to the fifth support plate 41, and an adsorption module 43 driven by the sixth motor 42 to perform an upper limit movement. The suction module 43 is provided with a plurality of suction nozzles in an array manner, wherein the suction nozzles cover the whole area of the backboard.
The working principle of the automatic photovoltaic module backplane laminating equipment 100 in the embodiment is as follows: the back plate feeding mechanism adsorbs a back plate and places the back plate on the adsorption supporting platform 210, the back plate is fixed through vacuum adsorption, then the first camera 31 obtains the position of a lead hole on the back plate, and the second camera 32 and the third camera 33 obtain two angular positions, so that the plane position information of the back plate is obtained; the first X-axis adjusting module 22, the second X-axis adjusting module 23 and the Y-axis adjusting module 24 automatically adjust the plane position and the angle position of the supporting base plate 21 according to the plane position information, so that the periphery of the back plate on the adsorption supporting platform 210 is aligned with the reference edge; after the position of the back plate is corrected, the adsorption supporting platform 210 releases vacuum, and the adsorption module 43 in the carrying unit 4 adsorbs the back plate and carries the back plate to the position above the laminating station of the assembly conveying line 1; at this time, the assembly arrives at the sheet combining station, the four circumferential positions of the assembly are corrected and fixed through the correcting mechanism 11, and the carrying unit 4 places the back plate on the assembly to complete the back plate sheet combining.
According to the automatic photovoltaic module backboard laminating equipment 100, a backboard is loaded and then placed on an adsorption supporting platform, and the adsorption supporting platform is arranged on a plane position adjusting unit; the back plate is fixed through vacuum adsorption, so that the flatness of the back plate is guaranteed on one hand, the position stability of the back plate in the position adjusting process is guaranteed on the other hand, and the back plate is prevented from deviating to influence the sheet combining effect; the position of the whole adsorption supporting platform is adjusted by the adjusting unit, and the automatic adjustment of the whole position of the back plate is realized by combining the plane position information of the back plate acquired by the visual detection unit, the periphery of the back plate does not need to be extruded and pushed, so that the requirement of adjusting the position of the back plate is met, and a condition is provided for accurate lamination; the automatic position correction and the automatic sheet combination of the back plate are realized, the labor intensity of workers is reduced, and the production efficiency is improved.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.
Claims (10)
1. The utility model provides an automatic piece equipment that closes of photovoltaic module backplate which characterized in that: the device comprises a component conveying line, a back plate deviation rectifying platform arranged above the component conveying line, a visual detection unit positioned above the back plate deviation rectifying platform, and a carrying unit for carrying the corrected back plate from the back plate deviation rectifying platform to the component conveying line for sheet combination; the backboard deviation rectifying platform comprises an adjusting unit for adjusting the plane position and the angle, a supporting bottom plate arranged at the movable end of the adjusting unit, and an adsorption supporting platform arranged on the supporting bottom plate.
2. The automatic photovoltaic module backboard laminating device according to claim 1, wherein: four corner regions of the supporting base plate are respectively arranged on four rotary bearing seats, and the four rotary bearing seats comprise a first rotary bearing seat and a second rotary bearing seat which are positioned on the same side, and a third rotary bearing seat and a fourth rotary bearing seat which are positioned on the same side.
3. The automatic photovoltaic module backplane stitching apparatus of claim 2, wherein: the adjusting unit comprises a first X-axis adjusting module, a second X-axis adjusting module, a Y-axis adjusting module and a follow-up adjusting module, a first rotary bearing seat is arranged at the movable end of the first X-axis adjusting module, a second rotary bearing seat is arranged at the movable end of the second X-axis adjusting module, a third rotary bearing seat is arranged at the Y-axis adjusting module, and a fourth rotary bearing seat is arranged at the movable end of the follow-up adjusting module.
4. The automatic photovoltaic module backplane stitching apparatus of claim 3, wherein: first X axle adjustment module with second X axle adjustment module all includes first motor, receives first motor drive carries out horizontal migration along the X axle first slider seat, sets up along the activity of Y axle first backup pad on the first slider seat, first rotating bearing seat second rotating bearing seat is fixed to be set up corresponding on the first backup pad.
5. The automatic photovoltaic module backplane stitching apparatus of claim 3, wherein: the Y-axis adjusting module comprises a second motor, a second sliding block seat driven by the second motor to horizontally move along the Y axis, and a second supporting plate movably arranged on the second sliding block seat along the X axis, and a third rotating bearing seat is fixedly arranged on the second supporting plate.
6. The automatic photovoltaic module backplane stitching apparatus of claim 3, wherein: the follow-up adjusting module comprises a third sliding block seat movably arranged on the supporting bottom plate along the Y axis and a third supporting plate movably arranged on the third sliding block seat along the X axis, and a fourth rotating bearing seat is fixedly arranged on the third supporting plate.
7. The automatic photovoltaic module backplane stitching apparatus of claim 1, wherein: the visual detection unit comprises a first camera for acquiring the position of the central lead hole of the back plate, a second camera for acquiring one side angle position of the back plate and a third camera for acquiring the other side angle position of the back plate.
8. The automatic photovoltaic module backboard stitching device according to claim 7, wherein: the second camera and the third camera are both arranged on one position adjusting module; the position adjusting module comprises a third motor, a fourth supporting plate driven by the third motor to move back and forth, a fourth motor fixed on the fourth supporting plate, and a supporting rod driven by the fourth motor to move left and right, and the second camera and the third camera are fixedly arranged on the corresponding supporting rods.
9. The automatic photovoltaic module backboard laminating device according to claim 1, wherein: the carrying unit comprises a fifth motor, a fifth supporting plate driven by the fifth motor to move in a direction parallel to the component conveying line, a sixth motor fixed on the fifth supporting plate, and an adsorption module driven by the sixth motor to perform upper limit movement; a plurality of suction nozzles covering the whole area of the backboard are arranged in the adsorption module in an array mode.
10. The automatic photovoltaic module backplane stitching apparatus of claim 1, wherein: and a correcting mechanism for correcting the position of the periphery of the assembly is arranged at the position of the sheet combining station on the assembly conveying line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221663524.5U CN217847975U (en) | 2022-06-29 | 2022-06-29 | Automatic piece equipment that closes of photovoltaic module backplate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221663524.5U CN217847975U (en) | 2022-06-29 | 2022-06-29 | Automatic piece equipment that closes of photovoltaic module backplate |
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| Publication Number | Publication Date |
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| CN217847975U true CN217847975U (en) | 2022-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202221663524.5U Active CN217847975U (en) | 2022-06-29 | 2022-06-29 | Automatic piece equipment that closes of photovoltaic module backplate |
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| CN (1) | CN217847975U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115782418A (en) * | 2022-12-26 | 2023-03-14 | 武汉国创科光电装备有限公司 | Ink-jet printing large-size substrate posture correcting and transferring system |
| CN118658932A (en) * | 2024-08-20 | 2024-09-17 | 山东强能新能源有限公司 | Automatic piece equipment that closes of photovoltaic module backplate |
-
2022
- 2022-06-29 CN CN202221663524.5U patent/CN217847975U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115782418A (en) * | 2022-12-26 | 2023-03-14 | 武汉国创科光电装备有限公司 | Ink-jet printing large-size substrate posture correcting and transferring system |
| CN118658932A (en) * | 2024-08-20 | 2024-09-17 | 山东强能新能源有限公司 | Automatic piece equipment that closes of photovoltaic module backplate |
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