CN217820067U

CN217820067U - Quality detection device for conical cement pole

Info

Publication number: CN217820067U
Application number: CN202221557586.8U
Authority: CN
Inventors: 孙传敬; 王善卿; 郑文欣; 庞大永; 刘崇宇; 柏翠萍
Original assignee: Tancheng Power Supply Co Of State Grid Shandong Electric Power Co
Current assignee: Tancheng Power Supply Co Of State Grid Shandong Electric Power Co
Priority date: 2022-06-21
Filing date: 2022-06-21
Publication date: 2022-11-15
Anticipated expiration: 2032-06-21

Abstract

The utility model belongs to the technical field of detection device, especially, relate to toper cement pole quality detection device, first locomotive and the second locomotive that this application utilized can remove bear toper cement pole, when first locomotive and second locomotive drive toper cement pole and remove, the flaw detector of toper cement pole upper end can be detected a flaw to toper cement pole through the ultrasonic wave, the vision camera can shoot the detection to toper cement pole surface, in addition, this application is provided with two sets of flaw detectors, a set of use when toper cement pole forward motion, another set of use when toper cement pole reverse motion, avoid the detection error that a certain flaw detector caused because of equipment trouble.

Description

Quality detection device for conical cement rod

Technical Field

The application belongs to the technical field of detection devices, and particularly relates to a quality detection device for a conical cement rod.

Background

The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.

The conical cement pole is a common telegraph pole type, is one of the telegraph poles with the largest use amount, is produced in batches during production, is purchased in batches during purchase, is basically manually and batch accepted during acceptance work of the conical telegraph pole at present, needs to take pictures for detecting cracks of the conical telegraph pole and detect flaws, needs more than 10 minutes for detecting each conical telegraph pole, and has great examination on physical strength and acceptance capability of people through a large amount of detection.

SUMMERY OF THE UTILITY MODEL

In order to solve the above problems, the present application provides a tapered cement pole quality detection device.

The utility model provides a toper cement pole quality testing device utilizes two to bear the weight of toper wire pole to bear the weight of the in-process that the frame removed, utilize vision camera and two ultrasonic flaw detector to come and go the detection to toper cement pole, and then realize the automated inspection of toper cement pole.

In order to achieve the purpose of the application, the technical scheme of the application is as follows:

toper cement pole quality testing device, including first locomotive and second locomotive, be provided with the first frame that bears on the first locomotive, it bears the frame to be provided with the second on the second locomotive, toper cement pole one end is placed on the first frame that bears, the toper cement pole other end is placed on the second bears the frame, toper cement pole top is provided with the loading board, fixed first flaw detector and the second flaw detector of being provided with on the loading board, the vision camera device has been arranged to loading board one side, the vision camera on the vision camera device is just to toper cement pole.

Further, the lower extreme that first bear the frame and the second bears the frame all is provided with the base, and the base fixed mounting that first bears on the frame is on first locomotive, and the base fixed mounting that the second bore on the frame is on the second locomotive.

Furthermore, the lower end of the base is provided with a weighing sensor.

Further, this application still includes the guide rail, and first locomotive and second locomotive activity set up on the guide rail.

Furthermore, a first fixing frame matched with the first bearing frame is arranged on the first bearing frame, the first fixing frame is arranged at the upper end of the conical cement rod, and the first fixing frame is matched with the first bearing frame to enable the end of the conical cement rod to be clamped between the first fixing frame and the first bearing frame.

Furthermore, a second fixing frame matched with the second bearing frame is arranged on the second bearing frame, the second fixing frame is arranged at the upper end of the conical cement rod, and the second fixing frame is matched with the second bearing frame to enable the end of the conical cement rod to be clamped between the second fixing frame and the second bearing frame.

Furthermore, the bearing plate is fixedly arranged on the mechanical arm.

Furthermore, a support column is fixedly arranged on the base, and the upper end of the support column is fixedly connected with the lower end of the first bearing frame or the lower end of the second bearing frame.

Furthermore, the guide rails at least comprise two guide rails, and a plurality of second connecting plates are arranged between the guide rails.

Furthermore, a first connecting plate is arranged between the first moving vehicle and the second moving vehicle, one end of the first connecting plate is fixedly connected with the first moving vehicle, and the other end of the first connecting plate is fixedly connected with the second moving vehicle.

Compared with the prior art, the beneficial effect of this application is:

1. this application utilizes first locomotive and the second locomotive that can remove to bear toper cement pole, when first locomotive and second locomotive drive toper cement pole and remove, the flaw detector of toper cement pole upper end can pass through the ultrasonic wave and detect a flaw to toper cement pole, the vision camera can shoot the detection to toper cement pole surface, in addition, this application is provided with two sets of flaw detectors, a set of use when toper cement pole forward motion, another set of use when toper cement pole reverse motion, avoid the detection error that a certain flaw detector caused because of equipment trouble.

2. This application installation weighing sensor on the locomotive, the pressure detection that weighing sensor was the same on first locomotive and the second locomotive, explains that toper cement pole is in head, tail pressure balance, can improve the accuracy that detects.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application.

Fig. 1 is a schematic overall structure diagram of the present application.

Fig. 2 is a schematic view of the overall structure of fig. 1 in another direction.

In the figure:

1. the device comprises a first moving vehicle, a second moving vehicle, a weighing sensor, 4, a base, 5, a support column, 6, a first bearing frame, 7, a first fixing frame, 8, a second bearing frame, 9, a second fixing frame, 10, a first connecting plate, 11, a guide rail, 12, a second connecting plate, 13, a mechanical arm, 14, a bearing plate, 15, a first flaw detector, 16, a second flaw detector, 17 and a vision camera device.

The specific implementation mode is as follows:

the present application will be further described with reference to the following drawings and examples.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present disclosure. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.

In the present disclosure, terms such as "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "side", "bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only relational terms determined for convenience in describing structural relationships of the parts or elements of the present disclosure, and do not refer to any parts or elements of the present disclosure, and are not to be construed as limiting the present disclosure.

Example 1

The present embodiment provides a tapered cement rod quality detection device, because the currently used cement rods are all tapered structures, and are actually more circular truncated cone-shaped structures, the present embodiment is also directed to the detection of such cement rods, and the present embodiment includes a first mobile vehicle 1 and a second mobile vehicle 2, a first bearing frame 6 is mounted on the first mobile vehicle 1, a second bearing frame 8 is mounted on the second mobile vehicle 2, specifically, the mobile vehicle includes a frame, the bearing frames are semi-circular arc-shaped, in order to facilitate the mounting of the first bearing frame 6 or the second bearing frame 8 on the frame, a base 4 is mounted at the lower ends of the first bearing frame 6 and the second bearing frame 8, the base 4 on the first bearing frame 6 is fixedly mounted on the first mobile vehicle 1, the base 4 on the second bearing frame 8 is fixedly mounted on the second mobile vehicle 2, the base 4 is cubic, the base 4 is fixed on a vehicle frame by using bolts, the present embodiment can replace carriers with different sizes according to different types of conical cement poles, and in addition, as a supporting scheme of the carrier, the present embodiment fixedly mounts a supporting column 5 on the base 4, the upper end of the supporting column 5 is fixedly connected with the lower end of a first carrier 6 or a second carrier 8, the supporting column 5 is fixedly connected with the base 4 and the carriers by welding, and the supporting column 5 comprises a main supporting column 5 and auxiliary supporting columns 5, the main supporting column 5 is located at the center of the lower end of the first carrier 6, the auxiliary supporting columns 5 are located at two sides of the main supporting column 5, in the present embodiment, one main supporting column 5 and two auxiliary supporting columns 5 are used, as a more excellent technical scheme, the present embodiment mounts a weighing sensor 3 at the lower end of the base 4, and if the weighing sensor 3 is mounted, the weighing sensor 3 is fixedly connected with the vehicle frame by bolts, the base 4 is fixedly connected with the weighing sensor 3 through bolts.

The conical cement pole one end of this embodiment is placed on first carrier 6, the conical cement pole other end is placed on second carrier 8, utilize first carrier 6 and second carrier 8 to support the conical cement pole, this embodiment utilizes flaw detector and vision camera to detect the conical cement pole, it is specific, this embodiment includes arm 13 and vision camera device 17, install loading board 14 on arm 13, driving motor on arm 13 removes and makes loading board 14 be located the top of conical cement board, and fixed mounting first flaw detector 15 and second flaw detector 16 on loading board 14, arm 13 one side installation vision camera device 17, or loading board 14 one side has arranged vision camera device 17, the vision camera on vision camera device 17 is just to the conical cement pole, this embodiment utilizes the flaw detector to carry out the flaw detection to the crackle of the inside of conical cement pole, utilize the vision camera to detect the surface of conical cement pole, in this embodiment, the flaw detector is ultrasonic flaw detector.

In the embodiment, for the purpose that the conical cement rod can be stably fixed on the bearing frame, in the embodiment, a first fixing frame 7 matched with the first bearing frame 6 is installed on the first bearing frame 6, the first fixing frame 7 is arranged at the upper end of the conical cement rod, the end of the conical cement rod is clamped between the first fixing frame 7 and the first bearing frame 6 through matching of the first fixing frame 7 and the first bearing frame 6, a second fixing frame 9 matched with the second bearing frame 8 is installed on the second bearing frame 8, the second fixing frame 9 is arranged at the upper end of the conical cement rod, and the end of the conical cement rod is clamped between the second fixing frame 9 and the second bearing frame 8 through matching of the second fixing frame 9 and the second bearing frame 8.

In this embodiment, in order to ensure the movement of the moving vehicle, in this embodiment, a guide rail 11 is installed on the ground or a support, a first moving vehicle 1 and a second moving vehicle 2 are movably installed on the guide rail 11, as an embodiment, a slider is installed on a frame, a slide rail is installed on the guide rail 11, the slider is slidably installed on the slide rail, as another embodiment, a roller is installed on the frame, the roller is located on the guide rail 11, the guide rail 11 provides guidance for the roller, as a stable fixing scheme for the guide rail 11, at least two guide rails 11 of this embodiment need to be adopted, the guide rails 11 are fixedly connected together through a second connecting plate 12, the fixed connection scheme adopts welding or bolt fixing connection, in addition, in order to ensure that the first moving vehicle 1 and the second moving vehicle 2 move integrally, this embodiment connects the first moving vehicle 1 and the second moving vehicle 2 into a whole, in this embodiment, a first connecting plate 10 is installed between the first moving vehicle 1 and the second moving vehicle 2, one end of the first connecting plate 10 is fixedly connected with the first moving vehicle 1, the other end of the first connecting plate 10 is fixedly connected with the second moving vehicle 2, the fixed connection mode adopts welding or bolt fixing connection, this embodiment utilizes a large-sized cylinder or a hydraulic cylinder to drive the moving vehicle, and further utilize a motor to move the moving vehicle, and make the moving vehicle move.

The application method of the embodiment comprises the following steps: fixing a conical cement rod on a bearing frame, controlling a first moving vehicle 1 and a second moving vehicle 2 to move, enabling the conical cement rod to move and pass through a vision camera and a first flaw detector 15, at the moment, starting the first flaw detector 15, closing a second flaw detector 16, recording a surface image of the conical cement rod by the vision camera, detecting the interior of the conical cement rod by the first flaw detector 15, after the conical cement rod is detected, controlling the first moving vehicle 1 and the second moving vehicle 2 to move reversely, enabling the conical cement rod to move and pass through the vision camera and the second flaw detector 16, starting the second flaw detector 16, closing the first flaw detector 15, recording a surface image of the conical cement rod by the vision camera, detecting the interior of the conical cement rod by the second flaw detector 16, completing detection when the result error is not large compared with that of the first flaw detector 15 and the second flaw detector 16, and otherwise, detecting again.

The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Although the specific embodiments of the present application have been described with reference to the accompanying drawings, it is not intended to limit the scope of the present application, and it should be understood that those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present application.

Claims

1. The quality detection device for the conical cement rods is characterized by comprising a first moving vehicle (1) and a second moving vehicle (2), wherein a first bearing frame (6) is arranged on the first moving vehicle (1), a second bearing frame (8) is arranged on the second moving vehicle (2), one end of each conical cement rod is placed on the first bearing frame (6), and the other end of each conical cement rod is placed on the second bearing frame (8);

a bearing plate (14) is arranged above the conical cement rod, a first flaw detector (15) and a second flaw detector (16) are fixedly arranged on the bearing plate (14), a visual camera device (17) is arranged on one side of the bearing plate (14), and a visual camera on the visual camera device (17) is right opposite to the conical cement rod.

2. The conical cement rod quality detection device according to claim 1, wherein the lower ends of the first bearing frame (6) and the second bearing frame (8) are provided with bases (4), the bases (4) on the first bearing frame (6) are fixedly mounted on the first moving vehicle (1), and the bases (4) on the second bearing frame (8) are fixedly mounted on the second moving vehicle (2).

3. The conical cement rod quality detecting device as claimed in claim 2, wherein the lower end of the base (4) is provided with a weighing sensor (3).

4. The conical cement rod quality detection device as claimed in claim 1, further comprising a guide rail (11), wherein the first moving vehicle (1) and the second moving vehicle (2) are movably arranged on the guide rail (11).

5. The tapered cement rod quality detection device as claimed in claim 1, characterized in that the first bearing frame (6) is provided with a first fixing frame (7) which is matched with the first bearing frame (6), the first fixing frame (7) is arranged at the upper end of the tapered cement rod, and the first fixing frame (7) is matched with the first bearing frame (6) so that the end of the tapered cement rod is clamped between the first fixing frame (7) and the first bearing frame (6).

6. The conical cement rod quality detection device as claimed in claim 1, wherein a second fixing frame (9) matched with the second bearing frame (8) is arranged on the second bearing frame (8), the second fixing frame (9) is arranged at the upper end of the conical cement rod, and the second fixing frame (9) is matched with the second bearing frame (8) so that the end of the conical cement rod is clamped between the second fixing frame (9) and the second bearing frame (8).

7. The tapered cement rod quality detection device as claimed in claim 1, wherein the bearing plate (14) is fixedly arranged on the mechanical arm (13).

8. The conical cement rod quality detection device as claimed in claim 2, wherein a support column (5) is fixedly arranged on the base (4), and the upper end of the support column (5) is fixedly connected with the lower end of the first bearing frame (6) or the second bearing frame (8).

9. The conical cement rod quality detection device as claimed in claim 4, characterized in that the number of the guide rails (11) is at least two, and a plurality of second connecting plates (12) are arranged between the guide rails (11).

10. The conical cement rod quality detection device as claimed in claim 1, wherein a first connecting plate (10) is arranged between the first moving vehicle (1) and the second moving vehicle (2), one end of the first connecting plate (10) is fixedly connected with the first moving vehicle (1), and the other end of the first connecting plate (10) is fixedly connected with the second moving vehicle (2).