CN217805718U

CN217805718U - Automatic production system of paper rib ash

Info

Publication number: CN217805718U
Application number: CN202220698928.1U
Authority: CN
Inventors: 卢玉敏; 卢海灯
Original assignee: Longyan Yongding Liangguang Building Materials Co ltd
Current assignee: Longyan Yongding Liangguang Building Materials Co ltd
Priority date: 2022-03-29
Filing date: 2022-03-29
Publication date: 2022-11-15
Anticipated expiration: 2032-03-29

Abstract

The utility model relates to an automatic production system of paper rib ash, belonging to the technical field of building materials, comprising a belt conveying device, a crushing and grinding device, a screening device, a first storage tank, a second storage tank, a conveying pipeline, a lifting mechanism, a mixing stirrer and a paper rib mincing machine; the belt conveying device is connected with the crushing and grinding device, the limestone blocks are conveyed to the crushing and grinding device to be crushed and ground, the limestone blocks are conveyed to the first storage tank to be stored after being screened by the screening device, and the first storage tank and the second storage tank are discharged according to a certain proportion and conveyed to the mixing stirrer to be deeply mixed with the paper reinforcement, and then the mixture is discharged and packaged. The utility model discloses carry out the production preparation method with the paper reinforcement ash and automize through mechanical equipment, need a large amount of manpowers in having solved traditional production process, the problem of material resources, and the paper reinforcement ash that produces belongs to the powder state, has effectively solved the problem of the product remote transportation under the condition big, the big volume of selecting materials of output demand.

Description

Automatic production system of paper rib ash

Technical Field

The utility model belongs to the technical field of building material, concretely relates to automatic production system of paper reinforcement ash.

Background

In the field of building materials, the paper reinforcement ash is widely applied due to the advantages of low price, high strength, good hardness, strong cohesive force, no powder falling, no cracking and the like, and the preparation of various paper reinforcement ashes in many places is different from the original, has no essential difference, has no strict fixed ingredient proportion, preparation and operation process flow, is carried out at room temperature, basically has no temperature control, and is a traditional empirical increase and decrease method: soaking quicklime in water, filtering to remove impurities, and making it into lime oil. Soaking Yuzhu paper Yuanbao paper in water, stirring to obtain paper ribs, adding into lime oil together with brown sugar and glutinous rice flour, stirring, sealing for about 20 days, and stirring to obtain the product. The paper rib ash produced in this way has the characteristics of no toxicity, no smell, no radioactivity, fine and smooth wall surface, good air permeability and no water drop.

The paper rib ash prepared by the traditional method has long preparation period, and the product is in a liquid state, so that the paper rib ash is inconvenient for long-distance transportation, and once the demand is increased, the productivity cannot be kept up. In order to further expand the market, it is necessary to improve the production process of the paper web dust and to provide a possibility for long-distance transportation.

SUMMERY OF THE UTILITY MODEL

In order to overcome the not enough of prior art, the utility model provides an automation line of paper muscle ash can realize the big remote transport in batches of product, can improve the productivity and enlarge the productivity, has advantages such as high efficiency, energy-conservation, environmental protection.

In order to realize the purpose, the utility model adopts the following technical scheme:

an automatic production system of paper reinforcement ash comprises a belt conveying device, a paper reinforcement ash conveying device and a paper reinforcement ash conveying device, wherein the belt conveying device is used for conveying and producing raw material limestone blocks;

one end of the crushing and grinding device is connected with the belt conveying device and is used for receiving the limestone blocks to be crushed and ground;

the screening device is used for screening the crushed and ground raw materials, one end of the screening device is connected with a discharge port of the crushing and grinding device, and the other end of the screening device is connected with the belt conveying device;

the first storage tank is used for storing the screened stone powder, and the top of the tank opening is connected with the fine material discharge end of the screening device;

the second storage tank is used for storing purchased ash calcium powder, and the first storage tank and the second storage tank are provided with feed openings;

the conveying pipeline is connected with the feed opening through a pipeline, and the stone powder and the lime are mixed in the conveying pipeline through the feed opening according to a certain proportion;

the lifting mechanism is connected with the conveying pipeline, a plurality of charging barrels are arranged on the lifting mechanism, and the charging barrels are lifted to a high position by the lifting mechanism to discharge after being loaded with mixed ingredients;

the paper tendon rubbing machine is connected with the mixing stirrer through an air pipe; the lifting mechanism is connected with the mixing stirrer through a connecting channel.

Preferably, still include the draught fan, with pipeline connection.

Preferably, the device further comprises a discharge packaging device, wherein the discharge packaging device comprises a PLC control system and a discharge valve, and the discharge valve is connected with the discharge end of the mixing stirrer.

Preferably, the powder bag conveying device is arranged right below the discharging and packaging device.

Preferably, the device also comprises a dust removing device which is arranged at a high position and is connected with the side part of the mixing stirrer.

Preferably, still include the motor, pipeline is equipped with the auger delivery, motor control the operation of auger delivery.

Preferably, the mixer-blender is provided with a multi-layer blending device.

Compared with the prior art, the utility model discloses there are following characteristics and beneficial effect:

adopt band conveyer to transport the lime stone piece to broken grinding device in and carry out broken grinding, carry to first holding vessel after screening plant sieves and store, with first holding vessel and second holding vessel according to certain proportion unloading to carry on in the pipeline after the primary mixing again carry to mix in the mixer with the paper muscle stirring degree of depth mix after promoting to the eminence, through unloading pipeline ejection of compact packing under the effect of gravity, ejection of compact packaging system adopts PLC control system can provide the packing specification of powder package according to customer's demand through automatic operation simultaneously, utilize powder package conveyor with the powder package that packs through the direct load wagon of transfer chain and reduce the occupation of land space of stockpiling. The utility model discloses carry out the production preparation method with the paper reinforcement ash and automize through mechanical equipment, need a large amount of manpowers in having solved traditional production process, the problem of material resources, and the paper reinforcement ash that produces belongs to the powder state, has effectively solved the problem of the product remote transportation under the condition big, the big volume of selecting materials of output demand.

Drawings

FIG. 1 is a schematic structural diagram of a first embodiment of the production system of the present invention;

FIG. 2 is a schematic structural diagram of a second embodiment of the production system of the present invention;

wherein the reference numbers are: 1. a belt conveyor; 2. a crushing and grinding device; 3. a screening device; 4. a first storage tank; 5. a second storage tank; 6. a delivery conduit; 7. an induced draft fan; 8. a lifting mechanism; 9. a charging barrel; 10. a connecting channel; 11. a paper rib mincing machine; 12. an air duct; 13. a mixing stirrer; 14. a discharging and packaging device; 15. a discharge valve; 16. a PLC control system; 17. a discharge port; 18. packaging bags; 19. a powder packet conveying device; 71. a motor; 72. conveying the auger; 20. a dust removing device.

Detailed Description

The present invention will be described in detail below with reference to the accompanying drawings and specific examples, but the embodiments of the invention are not limited thereto.

Fig. 1 is a preferred embodiment of the automatic production system for paper web ash of the present invention, as shown in fig. 1,

an automatic production system of paper reinforcement ash comprises a belt conveying device 1 used for conveying and producing raw material limestone blocks;

one end of the crushing and grinding device 2 is connected with the belt conveying device 1 and receives the limestone blocks to be crushed and ground; the limestone blocks are crushed and ground into stone powder.

The screening device 3 is used for screening the crushed and ground raw materials, namely the stone powder, and one end of the screening device is connected with the discharge hole of the crushing and grinding device 2, and the other end of the screening device is connected with the belt conveying device 1; the screened coarse particles are returned to the crushing and grinding device 2 along the belt conveying device 1 for repeated crushing and grinding.

The first storage tank 4 is used for storing the screened stone powder, and the top of the tank opening is connected with the fine material discharge end of the screening device 3; the second storage tank 5 is used for storing purchased ash calcium powder; the first storage tank 4 and the second storage tank 5 are both provided with feed openings, and in order to control the speed and the dosage of feeding, discharge valves 15 are arranged at the feed openings;

pipeline 6 is connected with the feed opening of first holding vessel 4 and second holding vessel 5 through the pipeline, lets mountain flour and grey calcium mix in pipeline 6 according to the load of certain proportion under the control of bleeder valve 15, and general mountain flour is 4 with grey calcium ratio. In the embodiment, a draught fan 7 is adopted to introduce compressed air into the conveying pipeline to perform airflow disturbance mixing on the powder and convey the powder to a downstream section.

A plurality of charging buckets 9 are arranged on a lifting mechanism 8 connected with the conveying pipeline 6, the charging buckets 9 can be driven by a chain to load mixed ingredients, and the charging buckets 9 are lifted to a high position by the lifting mechanism 8 to pour the ingredients;

the paper reinforcement mincing machine 11 is connected with a mixing stirrer 13 through an air pipe 12, and the induced draft fan 7 is connected with the air pipe 12; the lifting mechanism 8 is connected to a mixer-agitator 13 via a connecting channel 10. The connecting channel 10 is obliquely arranged, the materials in the charging basket 9 enter the mixing stirrer 13 along the inclined surface and are stirred and mixed with the paper ribs conveyed by the air pipe 12, and the paper rib ash is further mixed under the action of gravity in the process of feeding from a high position.

The specific working process of the embodiment is as follows: the workman shovels into belt conveyors 1 with the lime stone after calcining on, transport the lime stone to broken grinder by belt conveyors 1 in, broken grinder 2 grinds the lime stone after breaking into the farine, and the material after the grinding gets into screening plant 3 and sieves out the mountain flour farine, and the farine gets into and stores in the first holding vessel 4 of mountain flour, and the lime stone of coarse grain gets back to among belt conveyors 1 transports again to the repeated broken grinding in the broken grinder. The consumption of the materials is controlled by controlling the opening degree of a discharge valve of the feed opening by controlling the fine powder of the stone powder in the first storage tank 4 and the lime calcium in the second storage tank 5, which are generally as follows 4:1 into the delivery duct 6. Under the action of a draught fan 7, materials are mixed in a conveying pipeline 6 and then are conveyed to a downstream section lifting mechanism 8, a charging basket 9 in the lifting mechanism 8 conveys the mixed lime powder to a high position (generally 9-10 meters) and then is poured into a connecting channel 10, so that the lime powder enters a mixing stirrer 13; meanwhile, a worker puts a proportioned amount of paper ribs into the paper rib mincing machine 11, minced paper rib powder enters the mixing stirrer 13 through the air pipe 12 to be mixed and stirred with the lime powder, the mixing stirrer 13 is provided with a plurality of layers of stirring devices (generally three layers) to fully stir and mix the paper ribs and the lime powder, and finally a product is discharged.

As shown in fig. 2, a second embodiment of the present invention is an automatic production system for paper reinforcement ash, which comprises a belt conveyor 1 and a crushing and grinding device 2, wherein one end of the belt conveyor 1 is connected to receive limestone blocks for crushing and grinding; the limestone blocks are crushed and ground into stone powder.

The screening device 3 is used for screening the crushed and ground raw materials, namely the stone powder, and one end of the screening device is connected with the discharge hole 17 of the crushing and grinding device 2, and the other end of the screening device is connected with the belt conveying device 1; the screened coarse particles are returned to the crushing and grinding device 2 along the belt conveying device 1 for repeated crushing and grinding.

The first storage tank 4 is used for storing the sieved stone powder, and the top of the tank opening is connected with the fine material discharge end of the sieving device 3; the second storage tank 5 is used for storing purchased ash calcium powder, and the first storage tank 4 and the second storage tank 5 are provided with feed openings; in order to control the speed and dosage of the blanking, a discharge valve 15 is arranged at the blanking opening.

The conveying pipeline 6 is connected with the feed openings of the first storage tank 4 and the second storage tank 5 through pipelines, so that the stone powder and the lime calcium are mixed in the conveying pipeline 6 according to a certain proportion, the ratio of the general stone powder to the lime calcium is 4, in the embodiment, a spiral conveying auger 72 and a motor 71 are arranged in the conveying pipeline 6, and the materials are mixed under the action of the spiral conveying auger 72 and are conveyed to downstream equipment in a spiral mode.

A plurality of charging barrels 9 are arranged on a lifting mechanism 8 connected with the conveying pipeline 6, and after the charging barrels 9 are loaded with mixed ingredients, the charging barrels 9 are lifted to a high position by the lifting mechanism 8 to pour the ingredients.

The paper rib mincing machine 11 is connected with a mixing stirrer 13 through an air pipe 12; the lifting mechanism 8 is connected to a mixer-agitator 13 via a connecting channel 10. The connecting channel 10 is obliquely arranged, materials in the charging bucket 9 enter the mixing stirrer 13 along the inclined surface of the connecting channel 10 to be stirred and mixed with the paper reinforcement scraps conveyed by the air pipe 12, and the paper reinforcement ashes fall from a high position to be further mixed into a final paper reinforcement ash finished product under the action of gravity.

In the embodiment, the device further comprises a discharging and packaging device 14, wherein the discharging and packaging device 14 comprises a PLC (programmable logic controller) control system 16 and a discharging valve 15, and the discharging valve 15 is connected with a discharging port 17 of the mixing stirrer 13; the paper reinforcement ash comes out back PLC control system 16 from discharge gate 17 and controls 15 automatic feeding of bleeder valve according to the packing demand, only needs the workman to overlap the wrapping bag this moment and can accomplish the packing in discharge nozzle department.

Further, the powder packet conveying device 19 is arranged below the discharging and packaging device 14. After the packaging bag 18 finishes automatic charging and packaging, the paper rib ash bag falls into the powder bag conveying device 19 and is directly conveyed to the loading vehicle, so that the manpower allocation is reduced.

Furthermore, the dust removing device 20 is arranged at a high position and connected with the side part of the mixing stirrer 13, and dust removing treatment is carried out on the raised dust generated by mixing and stirring, so that dust pollution in the production environment is reduced.

Further, the mixer 13 is provided with a multi-layer mixer, typically a 3-layer mixer, in order to sufficiently mix the paper gluten dust and the lime powder.

In the description of the present invention, it should be noted that the terms "inside", "outside", "upper", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the term "connected" is to be interpreted broadly, for example, as a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

It is to be understood that the disclosed embodiments are merely exemplary of the invention, and are not intended to limit the invention to the precise embodiments disclosed. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.

Claims

1. The utility model provides an automated production system of paper reinforcement ash which characterized in that: comprises that

The belt conveying device is used for conveying the production raw material limestone blocks;

one end of the crushing and grinding device is connected with the belt conveying device and used for receiving the limestone blocks to crush and grind;

the conveying pipeline is connected with the feed opening through a pipeline;

the paper rib rubbing machine is connected with the mixing stirrer through an air pipe; the lifting mechanism is connected with the mixing stirrer through a connecting channel.

2. An automated production system for tendon ash as claimed in claim 1, wherein: still include the draught fan, with pipeline connection.

3. An automated production system for tendon ash as claimed in claim 1, wherein: the discharging and packaging device comprises a PLC control system and a discharging valve, and the discharging valve is connected with the discharging end of the mixing stirrer.

4. An automated production system for tendon ash as claimed in claim 3, wherein: the powder bag conveying device is arranged right below the discharging and packaging device.

5. An automated production system of muscle ash as claimed in claim 4, wherein: the dust removal device is arranged at a high position and is connected with the side part of the mixing stirrer.

6. An automated production system for tendon ash as claimed in claim 5, wherein: still include the motor, pipeline is equipped with the auger delivery, motor control the operation of auger delivery.

7. An automated production system for a paper web ash as claimed in any one of claims 1 to 6, wherein: the mixing stirrer is provided with a plurality of layers of stirring devices.