CN217805488U

CN217805488U - Full-automatic laminating machine

Info

Publication number: CN217805488U
Application number: CN202221567176.1U
Authority: CN
Inventors: 杨伯民; 林江平; 朱新华; 梅金丽; 蒋国文; 高谨; 林雪菲
Original assignee: China Building Materials Intelligent Automation Research Institute Co ltd; Cnbm Yixing New Energy Resources Co ltd
Current assignee: China Building Materials Intelligent Automation Research Institute Co ltd; Cnbm Yixing New Energy Resources Co ltd
Priority date: 2022-06-22
Filing date: 2022-06-22
Publication date: 2022-11-15
Anticipated expiration: 2032-06-22

Abstract

The utility model discloses a full-automatic film laminating machine, which comprises a frame, wherein mounting plates are respectively arranged above two ends of the frame, one side of each mounting plate is a feeding end, the other side of each mounting plate is a discharging end, and a clamping mechanism, a cutting mechanism and a plurality of guide rollers are arranged between the two mounting plates; two ends of each guide roller are respectively connected with the two mounting plates; the clamping mechanisms are symmetrically arranged and are respectively positioned below the guide rollers at the feeding end and the discharging end; the cutting mechanism is mounted on one of the clamping mechanisms. The utility model discloses well adoption clamping mechanism centre gripping packaging film put the membrane end to cutting mechanism cuts, and then realizes carrying out automatic tectorial membrane, cutting to the top of photovoltaic glass board, need not manual operation, improves work efficiency.

Description

Full-automatic laminating machine

Technical Field

The utility model relates to a laminating machine field especially relates to a full-automatic laminating machine.

Background

Photovoltaic glass needs to be covered with a film around and on top of the glass in order to meet the rainproof requirement in the transportation process. At present, photovoltaic finished glass is mostly subjected to film laminating operation in a manual mode in a photovoltaic factory, and because a photovoltaic glass plate is long, when top film laminating is carried out, two operators are required to cooperate to complete the film laminating operation, so that the working efficiency is low, and the labor intensity is high.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a full-automatic laminating machine.

The utility model discloses an innovation point lies in adopting the guide roll to realize that the automation of packaging film unreels, and clamping mechanism centre gripping packaging film puts the membrane end to cutting mechanism cuts, and then realizes carrying out automatic tectorial membrane, cutting to the top of photovoltaic glass board, need not manual operation, improves work efficiency.

In order to realize the purpose of the utility model, the technical proposal of the utility model is that:

a full-automatic film laminating machine comprises a frame, wherein mounting plates are respectively arranged above two ends of the frame, one side of each mounting plate is a feeding end, the other side of each mounting plate is a discharging end, and a clamping mechanism, a cutting mechanism and a plurality of guide rollers are arranged between the two mounting plates; two ends of each guide roller are respectively connected with the two mounting plates; the clamping mechanisms are symmetrically arranged and are respectively positioned below the guide rollers at the feeding end and the discharging end; the cutting mechanism is mounted on one of the clamping mechanisms. The packaging film is placed above the guide roller, and the packaging film is driven to rotate by the friction force generated when the guide roller rotates so as to realize unreeling; put the membrane end through clamping mechanism centre gripping packaging film to cutting mechanism cuts, and then realizes carrying out automation tectorial membrane, cutting to the top of photovoltaic glass board, and full automation need not manual operation, saves the cost of labor, improves work efficiency.

Preferably, the feeding end and the discharging end are respectively provided with a bracket which is positioned below the guide roller and is parallel to the guide roller, and each clamping mechanism is arranged on the corresponding bracket; each clamping mechanism comprises two first air cylinders and a clamping plate, the two first air cylinders are respectively arranged at two ends of the support, the piston rod faces the film placing end of the packaging film, and two ends of the clamping plate are respectively arranged on the piston rod; the splint is provided with a sliding groove along the length direction. First cylinder is used for the drive splint to remove to carry out the centre gripping through two splint to the packaging film, the cutting mechanism of being convenient for cuts the packaging film.

Preferably, the cutting mechanism comprises a second cylinder and a cutter assembly arranged on a piston rod of the second cylinder, the second cylinder is arranged on a clamping plate on one side, the cutter assembly comprises a mounting seat arranged on the piston rod of the second cylinder, a cutter arranged on the mounting seat and a pulley arranged on the mounting seat, the pulley slides along the sliding groove, and the cutting end of the cutter faces the film placing end of the packaging film and exposes out of the sliding groove. The second cylinder can drive the mounting seat to move and drive the cutter to reciprocate and linearly move, so that the packaging film is cut; the pulley and the chute play a role in guiding the movement of the cutter and reduce the friction and abrasion of the mounting seat during movement.

Preferably, the support at the discharge end is provided with a plurality of connecting plates, and one end of each connecting plate far away from the support is provided with a pressing wheel. The pinch roller is pressed against the packaging film to ensure that the packaging film is covered on the top of the photovoltaic glass plate.

Preferably, a fixed rod which is positioned above the guide roller and is parallel to the guide roller is arranged between the two mounting plates; the both sides of dead lever are equipped with spacing district respectively, and just two spacing districts are towards feed end and discharge end respectively, and the packaging film is placed in the spacing district of guide roll top. Packaging films are placed in the two limiting areas, and one of the packaging films is a standby packaging film; the in-process that the packaging film unreeled is spacing through spacing district, prevents packaging film axial displacement.

Preferably, the fixing rod is located one side of the limiting area and is provided with an adjusting groove along the length direction of the fixing rod, two limiting rods are fixedly connected into the adjusting groove through bolts respectively, and the limiting area is formed between the two limiting rods. The two limiting rods are respectively abutted against two ends of the packaging film to prevent the packaging film from moving axially; the gag lever post passes through the bolt fastening in the adjustment tank for the length in spacing district can be adjusted, with the packaging film that satisfies different width, and the suitability is wider.

Preferably, a plurality of adjusting wheels in contact with the guide rollers are respectively arranged on the side walls of the fixing rod facing the two limiting areas. The regulating wheel supports the packaging film to press on the guide roll, and the packaging film of being convenient for unreels, prevents to loosen after the cutting and takes off puts that the membrane end contracts, influences the use next time.

The utility model has the advantages that:

1. adopt clamping mechanism centre gripping packaging film put the membrane end to cutting mechanism cuts, and then realizes carrying out automation tectorial membrane, cutting to the top of photovoltaic glass board, and full automation need not manual operation, improves work efficiency.

2. Two splint carry out the centre gripping to the end of unreeling of packaging film, spout and pulley play the effect of direction to the removal of cutter to the cutter smoothly cuts the packaging film, reduces friction and wearing and tearing when the mount pad removes in the spout.

3. All place the packaging film in two spacing districts, one of them is reserve, supports the both ends of keeping off the packaging film through the gag lever post on the spacing district to axial displacement when preventing the packaging film and unreeling.

4. The pressing wheel can press the packaging film on the photovoltaic glass plate, so that the packaging film is prevented from falling from the top of the photovoltaic glass plate; the regulating wheel supports the packaging film to press on unreeling the roller, and the packaging film of being convenient for unreels, prevents to cut that the loose membrane end of putting that takes off from retracting, influences the use next time.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural view of the clamping mechanism.

Fig. 3 is a schematic structural diagram of the cutting mechanism.

In the figure:

1. a frame; 11. mounting a plate; 12. a feeding end; 13. a discharge end; 2. a guide roller; 3. a clamping mechanism; 31. a support; 32. a first cylinder; 33. a splint; 34. a chute; 5. a cutting mechanism; 51. a second cylinder; 52. a mounting seat; 53. a pulley; 54. a cutter; 6. a connecting plate; 61. a pinch roller; 7. fixing the rod; 71. an adjustment wheel; 8. a limiting rod; 9. a motor; 10. and (5) packaging the film.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

The described embodiments are only some, but not all embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1

As shown in figure 1, the full-automatic film laminating machine comprises a frame 1, wherein mounting plates 11 are respectively arranged above two ends of the frame 1, one side of each mounting plate 11 is a feeding end 12, and the other side of each mounting plate 11 is a discharging end 13. A plurality of guide rollers 2, a clamping mechanism 3 and a cutting mechanism 5 are arranged between the two mounting plates 11. Two ends of the guide roller 2 are respectively connected with a mounting plate 11, and a motor 9 for driving the guide roller 2 to rotate is arranged on the outer side of the mounting plate 11. The feeding end 12 and the discharging end 13 are respectively provided with a bracket 31 positioned below the guide roller 2, and the two brackets 31 are symmetrically arranged. The clamping mechanisms 3 are respectively arranged at the corresponding supports 31, each clamping mechanism 3 comprises two first cylinders 32 and a clamping plate 33, the two first cylinders 32 are arranged at two ends of each support 31, two ends of each clamping plate 33 are respectively arranged on piston rods of the two first cylinders 32, and each clamping plate 33 is provided with a sliding groove 34 along the length direction of the corresponding clamping plate 33. A plurality of connecting plates 6 are arranged on the bracket 31 at the discharging end 13, and a pressing wheel 61 is arranged at one end of each connecting plate 6 far away from the bracket 31.

As shown in fig. 1, the cutting mechanism 5 is arranged on the clamping plate 33 of one of the clamping mechanisms 3, and the cutting mechanism 5 comprises a second air cylinder 51 arranged in parallel with the clamping plate 33 and a cutter 54 assembly arranged on a piston rod of the second air cylinder 51; the cutter 54 assembly comprises a mounting seat 52 arranged on a piston rod of the second air cylinder 51, a cutter 54 arranged on the mounting seat 52 and a pulley 53 arranged on the mounting seat 52, the second air cylinder 51 is positioned at one end of the clamping plate 33, the pulley 53 is positioned in the sliding groove 34, and the cutting end of the cutter 54 faces the film placing end of the packaging film and is exposed out of the sliding groove 34.

As shown in fig. 1, a fixing rod 7 which is located above the guide roller 2 and parallel to the guide roller 2 is arranged between the two mounting plates 11, two limiting rods 8 are in threaded connection with one sides of the fixing rod 7 facing the feeding end 12 and the discharging end 13, and a limiting area suitable for placing a packaging film 10 is formed between the two limiting rods 8 on the same side. The side walls of the fixed rod 7 facing the two limit areas are respectively provided with a plurality of adjusting wheels 71 contacted with the guide rollers 2.

In view of the above, it is desirable to provide,

packaging films 10 are respectively placed in the two limiting areas 8 above the guide roller 2, and the end parts of the packaging films 10 are abutted to the limiting rods 8; when the photovoltaic glass plate is slowly conveyed to the position below the guide roller 2 by the conveying track, the guide roller 2 rotates, the packaging film 10 is driven to rotate through friction force to realize unwinding, the film unwinding end gradually covers the top of the whole photovoltaic glass plate along with the movement of the photovoltaic glass plate, and in the process, the unwinding end of the packaging film 10 is always pressed against the top of the photovoltaic glass plate by the pressing wheel 61; after the unwinding is finished, the two first air cylinders 32 work to respectively push the two clamping plates 33 to clamp the packaging film 10; then, the second cylinder 51 pushes the mounting seat 52 to move along the chute 34, and the cutter 54 cuts off the unwinding end of the packaging film 10 during the movement of the mounting seat 52; finally, the first cylinder 32 and the second cylinder 51 are sequentially returned to the initial state.

Claims

1. A full-automatic film laminating machine comprises a frame, mounting plates are respectively arranged above two ends of the frame, one side of each mounting plate is a feeding end, and the other side of each mounting plate is a discharging end,

a clamping mechanism, a cutting mechanism and a plurality of guide rollers are arranged between the two mounting plates;

two ends of each guide roller are respectively connected with the two mounting plates;

the clamping mechanisms are symmetrically arranged and are respectively positioned below the guide rollers at the feeding end and the discharging end;

the cutting mechanism is mounted on one of the clamping mechanisms.

2. The full-automatic laminator according to claim 1,

the feeding end and the discharging end are respectively provided with a bracket which is positioned below the guide roller and is parallel to the guide roller, and each clamping mechanism is arranged on the corresponding bracket;

each clamping mechanism comprises two first air cylinders and a clamping plate, the two first air cylinders are respectively arranged at two ends of the support, the piston rod faces the film placing end of the packaging film, and two ends of the clamping plate are respectively arranged on the piston rod;

the clamping plate is provided with a sliding groove along the length direction.

3. The full-automatic laminator according to claim 2,

cutting mechanism includes the second cylinder and sets up the cutter unit spare on second cylinder piston rod, the second cylinder is installed on the splint of one side, cutter unit spare is including setting up mount pad on second cylinder piston rod, setting cutter and the pulley of setting on the mount pad, the pulley slides along the spout, the cutting end of cutter is towards putting the membrane end of packing film, and exposes the spout.

4. The full-automatic laminator according to claim 2,

the support at the discharge end is provided with a plurality of connecting plates, and one end of each connecting plate far away from the support is provided with a pressing wheel.

5. The full-automatic laminator according to claim 4,

a fixed rod which is positioned above the guide roller and is parallel to the guide roller is arranged between the two mounting plates;

the both sides of dead lever are equipped with spacing district respectively, and just two spacing districts are towards feed end and discharge end respectively, and the packaging film is placed in the spacing district of guide roll top.

6. The full-automatic laminator according to claim 5,

the same side of the fixed rod is fixedly connected with two limiting rods through bolts respectively, and the limiting area is formed between the two limiting rods.

7. The full-automatic laminator according to claim 6,

the lateral walls of the fixed rods facing the two limiting areas are respectively provided with a plurality of regulating wheels contacted with the guide rollers.