CN220296196U - Solar welding strip series welding machine - Google Patents
Solar welding strip series welding machine Download PDFInfo
- Publication number
- CN220296196U CN220296196U CN202323244588.9U CN202323244588U CN220296196U CN 220296196 U CN220296196 U CN 220296196U CN 202323244588 U CN202323244588 U CN 202323244588U CN 220296196 U CN220296196 U CN 220296196U
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- welding strip
- fixed
- welding
- strip winding
- cutting
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- 238000003466 welding Methods 0.000 title claims abstract description 112
- 238000004804 winding Methods 0.000 claims abstract description 46
- 238000005520 cutting process Methods 0.000 claims abstract description 40
- 238000003825 pressing Methods 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 23
- 230000001360 synchronised effect Effects 0.000 claims description 31
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000006835 compression Effects 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Photovoltaic Devices (AREA)
Abstract
The utility model relates to a solar welding strip series welding machine, which belongs to the technical field of solar panel production equipment and comprises a conveying belt, an infrared lamp box, a material guiding table, a welding strip transferring mechanism and a welding strip conveying and cutting mechanism, wherein the welding strip conveying and cutting mechanism comprises a cutting cylinder, a cutter, a cutting plate, a support and a support plate which are arranged at the upper end and the lower end of the right end of the material guiding table, two rows of welding strip winding wheels are arranged at the right side of the support plate along the left-right direction, a rotating shaft is sleeved in the middle of each welding strip winding wheel, a support plate is rotatably arranged on the rotating shaft, a semicircular pressing sleeve is arranged on one side of the support plate, an adjusting screw is arranged at the outer side of the pressing sleeve, and an adjusting nut is arranged on the adjusting screw. According to the welding strip winding device, the pressing sleeves are arranged above the rotating shafts on each welding strip winding wheel, so that the friction force of the pressing sleeves on the rotating shafts can be adjusted, and welding strip folds and winding caused by excessive welding strip breakage can be prevented; the welding strip winding device is beneficial to cutting off and transferring the rear welding strip, and the two adjacent welding strip winding wheels are arranged in a staggered mode, so that the welding strip winding wheels can be conveniently replaced.
Description
Technical Field
The utility model relates to a solar welding strip series welding machine, and belongs to the technical field of solar panel production equipment.
Background
Solar panels are devices for absorbing sunlight and converting it into electric energy, and are widely used in various power generation sites. In the solar panel production process, the short plates of the plurality of blocks are welded together through a welding strip series welding machine, the welding strip series welding machine comprises a conveying belt arranged on a workbench, an infrared lamp box is arranged above the conveying belt, one end of the conveying belt is provided with a welding strip transferring mechanism and a welding strip conveying cutting mechanism, the welding strip conveying cutting mechanism comprises a plurality of rotating shafts which are rotatably arranged, a welding strip winding wheel is arranged on the rotating shaft, a cutting knife is arranged on one side of the welding strip winding wheel, the head of the welding strip is clamped through the welding strip transferring mechanism and pulled out, and then the welding strip is transferred onto the conveying belt after being cut through the cutting knife, but a pressing mechanism is not arranged on the rotating shaft, so that the welding strip winding wheel is easy to excessively spread when the welding strip is pulled, and welding strip folds and winding are caused, so that the following cutting and the transferring are not facilitated.
Disclosure of Invention
The utility model provides a solar welding strip series welding machine, which solves the problems that a pressing mechanism is not arranged on a rotating shaft of a welding strip conveying and cutting mechanism of the conventional series welding machine, a welding strip winding wheel is easy to excessively spread when a welding strip is pulled, so that the welding strip is wrinkled and wound, and the subsequent cutting and transferring are not facilitated.
The utility model relates to a solar welding strip series welding machine which comprises a conveying belt fixed at the top of a workbench and an infrared lamp box arranged above the conveying belt, wherein the right end of the conveying belt is provided with a guide table, the upper part of the guide table is provided with a welding strip transferring mechanism, the right end of the guide table is provided with a welding strip conveying cutting mechanism, the welding strip conveying cutting mechanism comprises a cutting cylinder arranged at the right end of the guide table, the bottom of the upper cutting cylinder is fixed with a cutter, the top of the lower cutting cylinder is provided with a cutting plate, the lower cutting cylinder is fixed with a support, the support is fixed on the workbench, the top of the support is fixed with a supporting plate, the right side of the supporting plate is provided with two rows of welding strip winding wheels in the left row and between the adjacent welding strip winding wheels, the middle of each welding strip winding wheel is sleeved with a rotating shaft, the rotating shaft is rotatably provided with a supporting plate, one side of the supporting plate, which is far away from the welding strip winding wheels, is provided with a semicircular pressing sleeve, the outer side of the pressing sleeve is fixed with a flanging, the upper side of the pressing sleeve is provided with a through hole, the top of the support is fixed with a supporting plate, the right side of the supporting plate is provided with an adjusting screw, the bottom of the supporting plate is provided with an adjusting screw is arranged on the adjusting screw, and the adjusting screw is fixed on the bottom of the adjusting screw is arranged on the adjusting screw.
As a preference, the rotating shaft is far away from the compression nut of the compression welding strip winding wheel at one end of the compression sleeve, the welding strip winding wheel is convenient to detach, the guide wheel is rotatably installed on the corresponding support plate at the left side of each welding strip winding wheel, and the heights of the welding strips are more uniform.
As one preferable, the welding belt transferring mechanism comprises a sliding rail arranged above a material guiding table, a fixing frame is fixed at the top of the sliding rail, a driving synchronous pulley and a driven synchronous pulley are respectively rotatably arranged at the left end and the right end of the fixing frame, the driving synchronous pulley is connected with a driving motor, the driving synchronous pulley and the driven synchronous pulley are connected through a synchronous belt, a sliding plate is fixed at the bottom of the synchronous belt and arranged on the sliding rail, a lifting cylinder is fixed at the bottom of the lifting cylinder, a material taking frame is fixed at the right side of the bottom of the material taking frame, a movable clamping plate is arranged above the fixed clamping plate, a material taking cylinder is fixed at the top of the movable clamping plate, and the material taking cylinder is fixed on the material taking frame. The material taking and transferring are more convenient.
As one preferable mode, a pressing plate is arranged above the supporting plate, a pressing cylinder is fixed in the middle of the top of the pressing plate, a mounting frame is fixedly connected with the pressing cylinder, the mounting frame is fixed on the mounting frame, and a cutting cylinder above the pressing plate is fixed on the mounting frame. When the welding strip is cut off, the rear welding strip can be pressed by the pressing plate, so that the rear welding strip is prevented from being pulled.
Preferably, the inner side wall of the pressing sleeve is provided with an anti-slip rubber layer.
The utility model has the following beneficial effects:
a pressing sleeve is arranged above the rotating shaft on each welding strip winding wheel, so that the friction force of the pressing sleeve on the rotating shaft can be adjusted, and welding strip folds and winding caused by excessive welding strip breakage can be prevented; the welding strip winding device is beneficial to cutting off and transferring the rear welding strip, and the two adjacent welding strip winding wheels are arranged in a staggered mode, so that the welding strip winding wheels can be conveniently replaced.
Drawings
FIG. 1 is a schematic diagram of a front view of the present utility model;
FIG. 2 is a schematic view of a portion of the solder strip feed severing mechanism of FIG. 1;
FIG. 3 is a schematic view of the portion of the weld tape winding wheel of FIG. 2;
FIG. 4 is a left side schematic view of the weld tape winding wheel;
FIG. 5 is an enlarged schematic view of the structure shown at A in FIG. 1;
in the figure: 1. the device comprises a conveying belt, 2, a workbench, 3, an infrared lamp box, 4, a fixing frame, 5, a driving motor, 6, a driving synchronous pulley, 7, a sliding plate, 8, a lifting cylinder, 9, a material guiding table, 10, a sliding rail, 11, a cutting cylinder, 12, a mounting frame, 13, a welding belt winding wheel, 14, a lower pressing cylinder, 15, a supporting plate, 16, a pressing plate, 17, a cutting plate, 18, a cutter, 19, a supporting plate, 20, an adjusting screw, 21, a guiding wheel, 22, a support, 23, a pressing sleeve, 24, a rotating shaft, 25, a compression nut, 26, a material taking frame, 27, a material taking cylinder, 28, a movable clamping plate, 29 and a fixed clamping plate.
Detailed Description
The utility model is further illustrated below with reference to examples.
Embodiment 1, as shown in fig. 1 to 5, the utility model is a solar energy welding strip series welding machine, comprising a conveying belt 1 fixed on the top of a workbench 2 and an infrared lamp box 3 arranged above the conveying belt 1, wherein the right end of the conveying belt 1 is provided with a guide table 9, a welding strip transferring mechanism is arranged above the guide table 9, the right end of the guide table 9 is provided with a welding strip conveying cutting mechanism, the welding strip conveying cutting mechanism comprises a cutting cylinder 11 arranged on the right end of the guide table 9, a cutter 18 is fixed on the bottom of the cutting cylinder 11 above, a cutting plate 17 is arranged on the top of the cutting cylinder 11 below, a bracket 22 is fixed on the bracket 22, a supporting plate 15 is fixed on the top of the bracket 22, two rows of welding strip winding wheels 13 are arranged on the right side of the supporting plate 15 along the left and right direction, each welding strip winding wheel 13 is arranged between the adjacent welding strip winding wheels 13 on the left row, a rotating shaft 24 is sleeved in the middle of each welding strip winding wheel 13, a rotating plate 19 is arranged on the rotating plate 19, a flange 20 is arranged on the side of the rotating plate 19 far from the supporting plate, a flange 20 is arranged on the side of the supporting plate 19, a flange 20 is arranged on the side of the supporting plate 20, and a flange 20 is arranged on the side of the flange 20 is fixed on the side of the flange 20.
Before working, the position of the adjusting nut on the adjusting screw 20 is rotated according to the requirement, so that the pressing force of the pressing sleeve 23 on the rotating shaft 24 is adjusted, and the friction force of the rotating shaft 24 is adjusted. When the solar welding device works, the upper cutting cylinder 11 and the lower cutting cylinder 11 shrink, the welding strip transferring mechanism moves rightwards to the position of the supporting plate 15 to clamp the heads of a plurality of welding strips, then the welding strip transferring mechanism moves leftwards for a required length, the welding strips are pulled out for a fixed length, then the upper cutting cylinder 11 and the lower cutting cylinder 11 extend out to cut off the welding strips, then the welding strip transferring mechanism continues to move leftwards, the welding strips are placed on the conveying belt 1, then the solar panel is placed above the welding strips, the conveying belt 1 conveys the welding strips and the solar panel to the position of the infrared lamp box 3 for heating and series welding, and after series welding, the conveying belt 1 conveys the solar panel to the left end to wait for the next working procedure.
In embodiment 2, on the basis of embodiment 1, one end of a rotating shaft 24 far away from a pressing sleeve 23 is provided with a pressing nut 25 for pressing the welding strip winding wheel 13, the rotating shaft 24 is provided with a shaft shoulder for supporting the welding strip winding wheel 13, and a guide wheel 21 is rotatably installed on a corresponding supporting plate 15 on the left side of each welding strip winding wheel 13.
When the welding strip winding wheel 13 is replaced, the compression nut 25 is unscrewed, then the empty welding strip winding wheel 13 is taken down, and then the welding strip winding wheel 13 is replaced by a new welding strip winding wheel 13 which is sleeved on the rotating shaft 24, and then the compression nut 25 is screwed.
The welding strip transfer mechanism comprises a sliding rail 10 arranged above a material guiding table 9, a fixing frame 4 is fixed at the top of the sliding rail 10, the fixing frame 4 is fixed on a workbench 2, a driving synchronous pulley 6 and a driven synchronous pulley are respectively rotatably arranged at the left end and the right end of the fixing frame 4, the driving synchronous pulley 6 is connected with a driving motor 5, the driving synchronous pulley 6 and the driven synchronous pulley are connected through a synchronous belt, a sliding plate 7 is fixed at the bottom of the synchronous belt, the sliding plate 7 is arranged on the sliding rail 10, a lifting cylinder 8 is fixed at the bottom of the sliding plate 7, a material taking frame 26 is fixed at the bottom of the lifting cylinder 8, a fixed clamping plate 29 is fixed at the right side of the bottom of the material taking frame 26, a movable clamping plate 28 is arranged above the fixed clamping plate 29, and a material taking cylinder 27 is fixed at the top of the movable clamping plate 28 and is fixed on the material taking frame 26. During transfer, the driving motor 5 rotates positively, the sliding plate 7 is driven to move towards the right end through the driving synchronous pulley 6, the driven synchronous pulley and the synchronous belt, the lifting cylinder 8 stretches out in the moving process, the material taking cylinder 27 stretches out, the fixed clamping plate 29 and the movable clamping plate 28 clamp the head of the welding belt, then the driving motor 5 rotates reversely, the sliding plate 7 is driven to move towards the left end for a fixed length through the driving synchronous pulley 6, the driven synchronous pulley and the synchronous belt, the driving motor 5 stops, the welding belt is waited to be cut off, after the welding belt is cut off, the driving motor 5 rotates reversely, the sliding plate 7 is driven to move towards the left end through the driving synchronous pulley 6, the driven synchronous pulley and the synchronous belt, the welding belt is moved onto the conveying belt 1, then the material taking cylinder 27 contracts, and the fixed clamping plate 29 and the movable clamping plate 28 loosen the welding belt.
The top of backup pad 15 is equipped with clamp plate 16, is fixed with down the air cylinder 14 in the middle of the top of clamp plate 16, and down the air cylinder 14 fixedly connected with mounting bracket 12, mounting bracket 12 are fixed on mount 4, and the cutting cylinder 11 of top is fixed on mounting bracket 12.
An anti-slip rubber layer is arranged on the inner side wall of the pressing sleeve 23.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
In the description of the present utility model, the terms "inner", "outer", "longitudinal", "transverse", "upper", "lower", "top", "bottom", etc. refer to the orientation or positional relationship based on that shown in the drawings, only for convenience in describing the present utility model, and do not require that the present utility model must be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
Claims (5)
1. The utility model provides a solar energy welds area string welding machine, includes conveyer belt (1) and the infrared lamp box (3) of setting in conveyer belt (1) top of fixing at workstation (2), and conveyer belt (1) right-hand member is equipped with guide platform (9), and the top of guide platform (9) is equipped with welds area transfer mechanism, and the right-hand member of guide platform (9) is equipped with welds area conveying shutdown mechanism, its characterized in that: the welding strip conveying and cutting mechanism comprises cutting cylinders (11) arranged on the right end of a guide table (9), cutters (18) are fixed at the bottoms of the cutting cylinders (11) above, cutting plates (17) are arranged at the tops of the cutting cylinders (11) below, supports (22) are fixed on the supports (22), support plates (15) are fixed at the tops of the supports (22), two rows of welding strip winding wheels (13) are arranged on the right side of the support plates (15) along the left-right direction, each welding strip winding wheel (13) on the right row is located between the adjacent welding strip winding wheels (13) on the left row, a rotating shaft (24) is sleeved in the middle of each welding strip winding wheel (13), supporting plates (19) are rotatably mounted on the supporting plates (19), semicircular pressing sleeves (23) are arranged on one sides of the supporting plates (19) away from the welding strip winding wheels (13), flanging is fixed on the outer sides of the pressing sleeves (23), through holes are formed in the flanging, and adjusting screws (20) are arranged in the through holes, and adjusting screws (20) are arranged on the bottoms of the adjusting screws (20).
2. A solar ribbon string welder as defined by claim 1 wherein: one end of the rotating shaft (24) far away from the pressing sleeve (23) is provided with a pressing nut (25) for pressing the welding strip winding wheels (13), and a guide wheel (21) is rotatably arranged on a corresponding supporting plate (15) on the left side of each welding strip winding wheel (13).
3. A solar ribbon string welder as defined by claim 1 wherein: the welding strip transfer mechanism comprises a sliding rail (10) arranged above a material guiding table (9), a fixing frame (4) is fixed at the top of the sliding rail (10), a fixed clamping plate (29) is fixed on the workbench (2), a driving synchronous pulley (6) and a driven synchronous pulley are respectively rotatably arranged at the left end and the right end of the fixing frame (4), the driving synchronous pulley (6) is connected with a driving motor (5), the driving synchronous pulley (6) and the driven synchronous pulley are connected through a synchronous belt, a sliding plate (7) is fixed at the bottom of the synchronous belt, the sliding plate (7) is arranged on the sliding rail (10), a lifting cylinder (8) is fixed at the bottom of the sliding plate (7), a material taking frame (26) is fixed at the right side of the bottom of the material taking frame (26), a movable clamping plate (28) is arranged above the fixed clamping plate (29), and a material taking cylinder (27) is fixed at the top of the movable clamping plate (28).
4. A solar ribbon string welder as defined by claim 3 wherein: the top of backup pad (15) is equipped with clamp plate (16), is fixed with down air cylinder (14) in the middle of the top of clamp plate (16), and air cylinder (14) fixedly connected with mounting bracket (12) down, mounting bracket (12) are fixed on mount (4), and cutting off air cylinder (11) of top are fixed on mounting bracket (12).
5. A solar ribbon string welder as defined by claim 1 wherein: an anti-slip rubber layer is arranged on the inner side wall of the pressing sleeve (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323244588.9U CN220296196U (en) | 2023-11-30 | 2023-11-30 | Solar welding strip series welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323244588.9U CN220296196U (en) | 2023-11-30 | 2023-11-30 | Solar welding strip series welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220296196U true CN220296196U (en) | 2024-01-05 |
Family
ID=89372556
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323244588.9U Active CN220296196U (en) | 2023-11-30 | 2023-11-30 | Solar welding strip series welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220296196U (en) |
-
2023
- 2023-11-30 CN CN202323244588.9U patent/CN220296196U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |