CN217751745U - Reciprocating cutting type medium particle forming equipment - Google Patents

Reciprocating cutting type medium particle forming equipment Download PDF

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CN217751745U
CN217751745U CN202221785585.9U CN202221785585U CN217751745U CN 217751745 U CN217751745 U CN 217751745U CN 202221785585 U CN202221785585 U CN 202221785585U CN 217751745 U CN217751745 U CN 217751745U
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cutting
roller
conveying
guide rail
base
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郑洪振
芦永超
尚春辉
凌武斌
孙耀志
李涛
陈旭
陆秀春
李金�
张书振
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Guangdong Guanke Communication Co ltd
Foshan Eahison Communication Co Ltd
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Guangdong Fushun Tianji Communication Co ltd
Foshan Eahison Communication Co Ltd
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Abstract

本实用新型涉及一种往复裁切式介质颗粒成型设备,其特征在于:包括切割装置、传送装置和切粒装置;切割装置、传送装置和切粒装置沿一直线依次排列;切割装置包括底座,在底座上安装有可作上下往复动作的A刀座,该A刀座处于底座的凹槽的上方,在A刀座的下方安装有若干割刀,这些割刀是沿左右方向并排布设的;传送装置形成有对介质材料夹压并传送的传送间隙;切粒装置包括安装座,在安装座上安装有下切刀,在安装座上还安装有可作上下往复动作的B刀座,B刀座处于下切刀的上方,在B刀座的底面上安装有上切刀,该上切刀的刀刃与下切刀的刀刃正对。本实用新型具有结构简单、设计合理、生产效率高且可大大降低工人劳动强度等特点。

Figure 202221785585

The utility model relates to a reciprocating cutting type medium particle forming equipment, which is characterized in that: it comprises a cutting device, a conveying device and a pelletizing device; the cutting device, the conveying device and the pelletizing device are arranged in sequence along a straight line; the cutting device comprises a base, A knife seat A that can perform up and down reciprocation is installed on the base, the A knife seat is located above the groove of the base, and a number of cutting knives are installed under the A knife seat, and these cutting knives are arranged side by side along the left and right directions; The transmission device is formed with a transmission gap for pressing and conveying the medium material; the pelletizing device includes a mounting seat, a lower cutter is installed on the mounting seat, and a B-knife seat that can perform up and down reciprocating actions is also installed on the mounting seat. The seat is above the lower cutter, an upper cutter is installed on the bottom surface of the B cutter seat, and the blade of the upper cutter is directly opposite to the blade of the lower cutter. The utility model has the characteristics of simple structure, reasonable design, high production efficiency, and can greatly reduce the labor intensity of workers.

Figure 202221785585

Description

一种往复裁切式介质颗粒成型设备A reciprocating cutting medium particle forming equipment

技术领域technical field

本实用新型涉及介质颗粒的机械生产设备技术领域,特别是一种往复裁切式介质颗粒成型设备。The utility model relates to the technical field of mechanical production equipment of medium particles, in particular to a reciprocating cutting type medium particle forming equipment.

背景技术Background technique

介质颗粒是电磁波透镜的重要组成部分,现时的电磁波透镜用的介质颗粒生产方式多种多样,申请人曾申请过专利号为2021110775694、名称是“电磁介电材料片、电磁介电颗粒及其生产方法”的技术方案,这一技术方案中是先制成片体状的原板,该原板也就是介质板,之后再对介质板进行切割形成介电颗粒,现时对介质板进行切割的方式是手动进行裁切的,人工对介质板裁切的方式,生产效率低,工人的劳动强度高,不利于企业的长远发展。Dielectric particles are an important part of electromagnetic wave lenses. The current production methods of dielectric particles used in electromagnetic wave lenses are various. The applicant once applied for a patent No. 2021110775694 and the name is "Electromagnetic Dielectric Material Sheet, Electromagnetic Dielectric Particles and Their Production In this technical solution, a sheet-shaped original plate is made first, which is also a dielectric plate, and then the dielectric plate is cut to form dielectric particles. At present, the cutting method of the medium plate is manually. Cutting, the method of manually cutting the medium board, the production efficiency is low, and the labor intensity of the workers is high, which is not conducive to the long-term development of the enterprise.

实用新型内容Utility model content

本实用新型的目的在于提供一种往复裁切式介质颗粒成型设备,该往复裁切式介质颗粒成型设备具有结构简单、设计合理、生产效率高且可大大降低工人劳动强度等优点。The purpose of the utility model is to provide a reciprocating cutting type medium particle forming equipment, which has the advantages of simple structure, reasonable design, high production efficiency and can greatly reduce the labor intensity of workers.

本实用新型的技术方案是这样实现的:一种往复裁切式介质颗粒成型设备,特别地,包括切割装置、传送装置和切粒装置;所述切割装置、传送装置和切粒装置沿一直线依次排列,切割装置、传送装置和切粒装置三者直线排列的方向为前后方向,在水平面上与前后方向垂直的方向为左右方向,垂直于水平面的方向为上下方向;The technical scheme of the utility model is realized in the following way: a reciprocating cutting type medium particle forming equipment, in particular, includes a cutting device, a conveying device and a pelletizing device; the cutting device, the conveying device and the pelletizing device Arranged in sequence, the direction in which the cutting device, the conveying device and the pelletizing device are arranged in a straight line is the front-to-back direction, the direction perpendicular to the front-to-back direction on the horizontal plane is the left-right direction, and the direction perpendicular to the horizontal plane is the up-down direction;

所述切割装置包括底座,在底座上形成有沿左右方向设置的凹槽,在底座上安装有可作上下往复动作的A刀座,该A刀座处于凹槽的上方,在A刀座的下方安装有若干割刀,这些割刀是沿左右方向并排布设的,各割刀的刀刃背向传送装置设置;The cutting device includes a base on which a groove arranged along the left and right direction is formed, and a knife seat A capable of reciprocating up and down is installed on the base, the knife seat A is above the groove, and the knife seat A is located above the groove. There are several cutting knives installed on the bottom, these cutting knives are arranged side by side along the left and right direction, and the blades of each cutting knife are set against the conveying device;

所述传送装置形成有对介质材料夹压并传送的传送间隙,该传送装置用于将经切割装置切割形成的条形介质材料传送至切粒装置;The conveying device is formed with a conveying gap for pressing and conveying the medium material, and the conveying device is used to convey the strip-shaped medium material cut by the cutting device to the pelletizing device;

所述切粒装置包括安装座,在安装座上安装有下切刀,在安装座上还安装有可作上下往复动作的B刀座,B刀座处于下切刀的上方,在B刀座的底面上安装有上切刀,该上切刀的刀刃与下切刀的刀刃正对,上切刀、下切刀各自的刀刃均沿左右方向布设。The granulation device includes a mounting seat on which a lower cutter is installed, and a B knife seat capable of reciprocating up and down is also installed on the mounting seat. The B knife seat is above the lower cutter and on the bottom surface of the B knife seat. An upper cutter is installed on the top, and the blade of the upper cutter is facing the blade of the lower cutter, and the respective blades of the upper cutter and the lower cutter are arranged along the left and right directions.

本方案在使用时,先将介质板穿过切割装置进入到传送装置的传送间隙中,为了避免产生较多的废料,也可手动推动介质板进入切割装置,在手动推动介质板时,切割装置的割刀在A刀座的作用下上下往复动作对介质板进行切割,切割装置的割刀是多片且沿左右方向并排布设,这样使得每相邻的2片割刀之间会形成条形状介质材料;之后,当介质板进入到传送装置的传送间隙中时,此时可取消人工推动介质板的动作,传送装置启动使介质板逐步向切粒装置方向移动,介质板在传送装置的作用下移动过程中,切割装置的割刀也在A刀座的作用下作上下往复动作而持续对介质板进行切割形成条形状的介质材料,而每当条形状的介质材料在传送装置作用下向切粒装置方向前进一步使其前端越过切粒装置的下切刀时,切粒装置的B刀座便带动上切刀升降一次,使上切刀与下切刀配合对越过下切刀的那部分介质材料进行裁切,从而将介质板切割形成介质颗粒;本方案的整个工作过程自动化程度高,大大减小了人工的介入,结构简单,生产成本低。When this solution is in use, first pass the medium plate through the cutting device into the transmission gap of the conveying device. In order to avoid generating more waste, the medium plate can also be manually pushed into the cutting device. When manually pushing the medium plate, the cutting device will The cutting knife reciprocates up and down under the action of the A knife seat to cut the medium board. The cutting knife of the cutting device is multi-piece and arranged side by side along the left and right direction, so that every two adjacent cutting knives will form a strip shape. Afterwards, when the medium plate enters the transmission gap of the conveying device, the action of manually pushing the medium plate can be canceled at this time, and the conveying device starts to make the medium plate gradually move towards the direction of the pelletizing device. The role of the medium plate in the conveying device During the downward movement, the cutting knife of the cutting device also reciprocates up and down under the action of the knife seat A to continuously cut the medium plate to form a strip-shaped medium material, and each time the strip-shaped medium material moves downward under the action of the conveying device When the direction of the pelletizing device moves forward so that the front end passes over the lower cutter of the pelletizing device, the B knife seat of the pelletizing device will drive the upper cutter up and down once, so that the upper cutter and the lower cutter cooperate to match the part of the medium material that has passed the lower cutter. Cutting is carried out, so that the medium plate is cut to form medium particles; the whole working process of this scheme has a high degree of automation, which greatly reduces manual intervention, has a simple structure and low production cost.

进一步地,本实用新型还包括边料导向机构,所述边料导向机构设置在切割装置与传送装置之间,边料导向机构包括上转动辊、下转动辊和A电机,所述上转动辊、下转动辊均可转动地安装在切割装置的侧旁,上转动辊、下转动辊各自的转动轴线均沿左右方向布设,在上转动辊与下转动辊之间形成有夹压间隙;所述A电机用于驱动下转动辊绕其自身的转动轴线转动。在使用时介质板经切割装置切割后,在介质板的左右两侧会产生条形状的余料,采用了边料导向机构后可将余料从边料导向机构的夹压间隙穿过,使得在上转动辊、下转动辊的作用下可将余料往下传送,避免切粒装置在切粒时形成尺寸不符的不良品。Further, the utility model also includes an edge material guiding mechanism, the edge material guiding mechanism is arranged between the cutting device and the conveying device, the edge material guiding mechanism includes an upper rotating roller, a lower rotating roller and an A motor, and the upper rotating roller The upper and lower rotating rollers can be rotatably installed on the side of the cutting device, the respective rotation axes of the upper rotating roller and the lower rotating roller are arranged along the left and right directions, and a clamping gap is formed between the upper rotating roller and the lower rotating roller; The A motor is used to drive the lower rotating roller to rotate around its own axis of rotation. After the medium plate is cut by the cutting device during use, there will be strip-shaped surplus material on the left and right sides of the medium plate. After adopting the edge material guide mechanism, the excess material can pass through the clamping gap of the edge material guide mechanism, so that Under the action of the upper rotating roller and the lower rotating roller, the remaining material can be conveyed downwards, so as to avoid defective products with inconsistent sizes formed by the pelletizing device during pelletizing.

进一步地,边料导向机构还包括安装架,该安装架固定在切割装置的侧旁,安装架包括左架体和右架体,在左架体、右架体上各自形成有长形孔,左架体、右架体各自的长形孔的长度方向均沿上下方向布设;下转动辊的一端可转动地安装在左架体上,下转动辊的另一端可转动地安装在右架体上;上转动辊的一端可转动地穿置在左架体的长形孔中,上转动辊的另一端可转动地穿置在右架体的长形孔中。这样上转动辊可在其重力作用下压在余料上,使余料被压紧传送,使余料被传送的稳定性更好。Further, the edge guide mechanism also includes a mounting frame, which is fixed on the side of the cutting device. The mounting frame includes a left frame body and a right frame body, and elongated holes are respectively formed on the left frame body and the right frame body. The length direction of the respective elongated holes of the left frame body and the right frame body is arranged along the up and down direction; one end of the lower rotating roller is rotatably installed on the left frame body, and the other end of the lower rotating roller is rotatably installed on the right frame body On: One end of the upper rotating roller is rotatably inserted in the elongated hole of the left frame body, and the other end of the upper rotating roller is rotatably inserted in the elongated hole of the right frame body. In this way, the upper rotating roller can be pressed on the remaining material under the action of its gravity, so that the remaining material is compressed and transmitted, and the stability of the remaining material being transmitted is better.

进一步地,本实用新型还包括边料收集箱,该边料收集箱处于边料导向机构的下方,该边料收集箱的箱口朝上设置。增设边料收集箱的设计,使本方案可实现边切割边对余料进行收集,避免后期再需要人工清理,使本实用新型使用起来更加方便。Further, the utility model also includes a scrap collection box, which is located below the scrap guide mechanism, and the mouth of the scrap collection box is set upward. The design of adding a side material collection box enables this solution to collect the remaining material while cutting, avoiding the need for manual cleaning in the later stage, and making the utility model more convenient to use.

进一步地,切割装置上的割刀的刀刃沿前后方向是逐渐向下倾斜设置的。这样使得割刀更加容易对介质板进行切割,大大提高了切割效率。Further, the blades of the cutting knives on the cutting device are gradually inclined downward along the front and rear directions. This makes it easier for the cutter to cut the medium board, greatly improving the cutting efficiency.

进一步地,在切割装置上还安装有压料辊,该压料辊设置在割刀背向传送装置的那一侧,压料辊的两端均安装在底座上,且压料辊的轴线沿左右方向布设,所述凹槽的一槽边为前承托边,凹槽的另一槽边为后承托边,压料辊还处于前承托边的上方,在压料辊与前承托边之间形成供介质材料穿过的限位间隙。这样的设计,切割装置的割刀在动作过程中,介质板被割刀带起的高度得到限定,使得切割装置对介质板的切割效率和切割效果不受影响。Further, a nip roller is also installed on the cutting device, and the nip roller is arranged on the side of the cutting knife facing away from the conveying device. Both ends of the nip roller are installed on the base, and the axis of the nip roller is along the One side of the groove is the front supporting side, the other groove side of the groove is the rear supporting side, and the binder roller is still above the front supporting side. A limiting gap is formed between the edges for the medium material to pass through. With such a design, during the operation of the cutting knife of the cutting device, the height of the medium plate being lifted by the cutting knife is limited, so that the cutting efficiency and cutting effect of the cutting device on the medium plate will not be affected.

进一步地,所述传送装置包括上传送辊、下传送辊、机座和B电机,所述上传送辊、下传送辊均可转动地安装在机座上,上传送辊、下传送辊各自的转动轴线均沿左右方向布设,在上传送辊与下传送辊之间形成有所述的传送间隙;所述B电机用于驱动下传送辊绕其自身的转动轴线转动。Further, the conveying device includes an upper conveying roller, a lower conveying roller, a machine base and a motor B, and the upper conveying roller and the lower conveying roller can be rotatably mounted on the machine base, and the respective upper and lower conveying rollers The rotation axes are arranged along the left and right directions, and the transmission gap is formed between the upper transmission roller and the lower transmission roller; the B motor is used to drive the lower transmission roller to rotate around its own rotation axis.

为了方便对切粒装置切割得到的颗粒进行收集,本往复裁切式介质颗粒成型设备还包括成品收集箱,所述成品收集箱处于切粒装置的下方,成品收集箱的箱口朝上设置。In order to facilitate the collection of particles cut by the granulation device, the reciprocating cutting medium particle forming equipment also includes a finished product collection box, the finished product collection box is located below the granulation device, and the mouth of the finished product collection box is set upward.

进一步地,所述切割装置还包括A升降驱动机构,在底座上形成有左导轨和右导轨,底座上的左导轨、右导轨均沿上下方向布设,所述A刀座滑动安装在底座的左导轨与右导轨之间;所述A升降驱动机构安装在底座上,A升降驱动机构包括通过气动或电动而作上下升降动作的连接端,A升降驱动机构的连接端与A刀座连接。Further, the cutting device also includes an A lifting drive mechanism, and a left guide rail and a right guide rail are formed on the base, and the left guide rail and the right guide rail on the base are arranged along the up and down direction, and the A knife seat is slidably installed on the left side of the base. Between the guide rail and the right guide rail; the A lifting drive mechanism is installed on the base, and the A lifting drive mechanism includes a connecting end for lifting up and down through pneumatic or electric, and the connecting end of the A lifting driving mechanism is connected with the A knife seat.

进一步地,所述切粒装置还包括B升降驱动机构,在安装座上形成有左导轨和右导轨,安装座上的左导轨、右导轨均沿上下方向布设,所述B升降驱动机构安装在安装座上,B升降驱动机构包括通过气动或电动而作上下升降动作的连接端,B升降驱动机构的连接端与B刀座连接。切割装置上的A升降驱动机构、切粒装置上的B升降驱动机构采用气动的方式来带动A刀座、B刀座动作时,A升降驱动机构、B升降驱动机构一般是气缸;切割装置上的A升降驱动机构、切粒装置上的B升降驱动机构采用电动的方式来带动A刀座、B刀座动作时,可采用电机带动摇臂动作的结构方式来带动A刀座、B刀座作上下升降运动。Further, the granulation device also includes a B lifting drive mechanism, a left guide rail and a right guide rail are formed on the mounting base, and the left guide rail and the right guide rail on the mounting base are arranged along the up and down direction, and the B lifting drive mechanism is installed on the On the mounting base, the B lifting drive mechanism includes a connection end for lifting up and down through pneumatic or electric power, and the connection end of the B lift drive mechanism is connected with the B tool holder. When the A lifting drive mechanism on the cutting device and the B lifting drive mechanism on the pelletizing device use a pneumatic method to drive the A knife seat and the B knife seat to move, the A lift drive mechanism and the B lift drive mechanism are generally cylinders; When the lifting drive mechanism of A and the lifting drive mechanism of B on the pelletizing device use an electric method to drive the A knife seat and the B knife seat, the motor can drive the rocker arm to drive the A knife seat and the B knife seat. Do up and down movements.

进一步地,本实用新型还包括主控模块,主控模块与A升降驱动机构、B升降驱动机构、A电机、B电机电性连接,实现自动化控制。Further, the utility model also includes a main control module, and the main control module is electrically connected with the A lift drive mechanism, the B lift drive mechanism, the A motor, and the B motor to realize automatic control.

本实用新型的有益效果:具有结构简单、设计合理、生产效率高且可大大降低工人劳动强度等优点。The beneficial effects of the utility model: it has the advantages of simple structure, reasonable design, high production efficiency and can greatly reduce the labor intensity of workers.

附图说明Description of drawings

图1为实施例在使用时的主视结构示意图。Fig. 1 is a schematic diagram of the front view of the embodiment in use.

图2为实施例在使用时的俯视结构示意图。Fig. 2 is a schematic top view of the embodiment in use.

图3为实施例的切割装置的结构示意图。Fig. 3 is a schematic structural diagram of the cutting device of the embodiment.

图4为实施例的切粒装置的结构示意图。Fig. 4 is a schematic structural view of the pelletizing device of the embodiment.

图5为图1中A部分的放大结构示意图。FIG. 5 is a schematic diagram of an enlarged structure of part A in FIG. 1 .

附图标记说明:1-切割装置;11-底座;111-前承托边;12-凹槽;13-A刀座;14-割刀;15-压料辊;16-A升降驱动机构;2-传送装置;21-传送间隙;22-上传送辊;23-下传送辊;24-机座;241-左立板;242-右立板;243-调节孔;25-B电机;3-切粒装置;31-安装座;32-下切刀;33-B刀座;34-上切刀;35-B升降驱动机构;4-边料导向机构;41-上转动辊;42-下转动辊;43-A电机;44-右架体;45-长形孔;5-边料收集箱;6-承托座;7-成品收集箱;8-卷材安装架;9-A承托台;10-B承托台;20-介质板。Explanation of reference signs: 1-cutting device; 11-base; 111-front supporting edge; 12-groove; 13-A knife seat; 14-cutter; 2-transmission device; 21-transmission gap; 22-upper transmission roller; 23-lower transmission roller; 24-base; 241-left vertical plate; 242-right vertical plate; 243-adjustment hole; -Cutting device; 31-Installation seat; 32-Lower cutter; 33-B knife seat; 34-Up cutter; 35-B Lifting drive mechanism; Rotating roller; 43-A motor; 44-right frame; 45-long hole; Support platform; 10-B support platform; 20-medium plate.

具体实施方式Detailed ways

如图1、图2、图3、图4所示,本实施例的一种往复裁切式介质颗粒成型设备,包括切割装置1、传送装置2和切粒装置3;所述切割装置1、传送装置2和切粒装置3沿一直线依次排列,切割装置1、传送装置2和切粒装置3三者直线排列的方向为前后方向,在水平面上与前后方向垂直的方向为左右方向,垂直于水平面的方向为上下方向;所述切割装置1包括底座11,在底座11上形成有沿左右方向设置的凹槽12,在底座11上安装有可作上下往复动作的A刀座13,该A刀座13处于凹槽12的上方,在A刀座13的下方安装有若干割刀14,割刀14可以是美工刀,这些割刀14是沿左右方向并排布设的,各割刀14的刀刃背向传送装置2设置,切割装置1上的割刀14的刀刃沿前后方向还是逐渐向下倾斜设置的;所述传送装置2形成有对介质材料夹压并传送的传送间隙21,该传送装置2用于将经切割装置1切割形成的条形介质材料传送至切粒装置3;所述切粒装置3包括安装座31,在安装座31上安装有下切刀32,在安装座31上还安装有可作上下往复动作的B刀座33,B刀座33处于下切刀32的上方,在B刀座33的底面上安装有上切刀34,该上切刀34的刀刃与下切刀32的刀刃正对,上切刀34、下切刀32各自的刀刃均沿左右方向布设。As shown in Fig. 1, Fig. 2, Fig. 3, and Fig. 4, a kind of reciprocating cutting medium particle forming equipment in this embodiment includes a cutting device 1, a conveying device 2 and a pelletizing device 3; the cutting device 1, The conveying device 2 and the granulating device 3 are arranged in sequence along a straight line. The direction in which the cutting device 1, the conveying device 2 and the granulating device 3 are arranged in a straight line is the front-to-back direction, and the direction perpendicular to the front-to-back direction on the horizontal plane is the left-right direction, and the vertical direction The direction on the horizontal plane is the up and down direction; the cutting device 1 includes a base 11, on which a groove 12 arranged along the left and right directions is formed, and a knife seat 13 capable of reciprocating up and down is installed on the base 11, the A knife seat 13 is above the groove 12, and some cutting knives 14 are installed below the A knife seat 13. The cutting knives 14 can be utility knives. The cutting edge is arranged on the back of the conveying device 2, and the cutting edge of the cutting knife 14 on the cutting device 1 is still inclined downwards gradually along the front and rear direction; The device 2 is used to transfer the strip-shaped medium material cut by the cutting device 1 to the pelletizing device 3; the pelletizing device 3 includes a mounting seat 31 on which a lower cutter 32 is installed, and Also be installed with the B knife seat 33 that can do up and down reciprocating action, B knife seat 33 is in the top of following cutter 32, on the bottom surface of B knife seat 33, upper cutter 34 is installed, and the blade of this last cutter 34 and following cutter The blade of 32 is just opposite, and the respective blades of upper cutter 34 and lower cutter 32 are all arranged along the left and right directions.

如图1、图2、图5所示,本往复裁切式介质颗粒成型设备还包括边料导向机构4,所述边料导向机构4设置在切割装置1与传送装置2之间,边料导向机构4包括上转动辊41、下转动辊42和A电机43,所述上转动辊41、下转动辊42均可转动地安装在切割装置1的侧旁,上转动辊41、下转动辊42各自的转动轴线均沿左右方向布设,在上转动辊41与下转动辊42之间形成有夹压间隙;所述A电机43用于驱动下转动辊42绕其自身的转动轴线转动,A电机43与下转动辊42之间具体是通过同步带进行传动连接的。在使用时介质板20经切割装置1切割后,在介质板20的左右两侧会产生条形状的余料,采用了边料导向机构4后此时可将余料从边料导向机构4的夹压间隙穿过,使得在上转动辊41、下转动辊42的作用下可将余料往下传送,避免切粒装置3在切粒时形成尺寸不符的不良品。As shown in Fig. 1, Fig. 2 and Fig. 5, the reciprocating cutting type medium particle forming equipment also includes an edge material guide mechanism 4, and the edge material guide mechanism 4 is arranged between the cutting device 1 and the conveying device 2, and the edge material Guide mechanism 4 comprises upper turning roller 41, lower turning roller 42 and A motor 43, and described upper turning roller 41, lower turning roller 42 all can be rotatably installed on the side of cutting device 1, upper turning roller 41, lower turning roller The respective rotation axes of 42 are arranged along the left-right direction, and a clamping gap is formed between the upper rotation roller 41 and the lower rotation roller 42; the A motor 43 is used to drive the lower rotation roller 42 to rotate around its own rotation axis, A The motor 43 and the lower rotating roller 42 are specifically connected by a synchronous belt. After the medium plate 20 is cut by the cutting device 1 during use, there will be left and right sides of the medium plate 20. Strip-shaped excess material, after adopting the edge material guide mechanism 4, the excess material can be removed from the edge of the edge material guide mechanism 4 at this time. The clamping gap passes through, so that the remaining material can be conveyed downward under the action of the upper rotating roller 41 and the lower rotating roller 42, so as to prevent the pelletizing device 3 from forming defective products with inconsistent sizes during pelletizing.

为了使边料导向机构4的结构更加合理,如图1、图2、图5所示,边料导向机构4还包括安装架,该安装架固定在切割装置1的侧旁,安装架包括左架体和右架体44,在左架体、右架体44上各自形成有长形孔45,左架体、右架体44各自的长形孔45的长度方向均沿上下方向布设;下转动辊42的一端可转动地安装在左架体上,下转动辊42的另一端可转动地安装在右架体44上;上转动辊41的一端可转动地穿置在左架体的长形孔45中,上转动辊41的另一端可转动地穿置在右架体44的长形孔45中。这样上转动辊41可在其重力作用下压在夹压间隙的余料上,使余料被压紧传送,使余料被传送的稳定性更好In order to make the structure of the edge material guide mechanism 4 more reasonable, as shown in Figure 1, Figure 2 and Figure 5, the edge material guide mechanism 4 also includes a mounting frame, which is fixed on the side of the cutting device 1, and the mounting frame includes a left The frame body and the right frame body 44 are respectively formed with elongated holes 45 on the left frame body and the right frame body 44, and the length directions of the respective elongated holes 45 of the left frame body and the right frame body 44 are arranged along the up-down direction; One end of the rotating roller 42 is rotatably installed on the left frame body, and the other end of the lower rotating roller 42 is rotatably installed on the right frame body 44; In the shaped hole 45, the other end of the upper rotating roller 41 is rotatably inserted in the elongated hole 45 of the right frame body 44. In this way, the upper rotating roller 41 can be pressed on the remaining material in the clamping gap under the action of its gravity, so that the remaining material is compressed and conveyed, so that the stability of the remaining material being conveyed is better.

为了对经切割装置1切割后产生的余料进行收集,如图1所示,本往复裁切式介质颗粒成型设备还包括边料收集箱5,该边料收集箱5处于边料导向机构4的下方,该边料收集箱5的箱口朝上设置。本往复裁切式介质颗粒成型设备还包括一承托座6,所述边料导向机构4、切割装置1均安装在承托座6上,所述边料收集箱5呈抽屉式的方式安装在承托座6上,在承托座6的顶面形成有与边料收集箱5的箱口连通的进料口。In order to collect the remaining material produced after cutting by the cutting device 1, as shown in Figure 1, the reciprocating cutting type medium particle forming equipment also includes an edge material collection box 5, and the edge material collection box 5 is located in the edge material guide mechanism 4 Below, the box opening of this side scrap collection box 5 is arranged upwards. The reciprocating cutting type medium particle forming equipment also includes a supporting base 6, the trim guide mechanism 4 and the cutting device 1 are installed on the supporting base 6, and the trim collecting box 5 is installed in a drawer type On the support base 6 , a feed opening communicating with the tank opening of the scrap collection box 5 is formed on the top surface of the support base 6 .

如图3所示,在切割装置1上还安装有压料辊15,该压料辊15设置在割刀14背向传送装置2的那一侧,压料辊15的两端均安装在底座11上,且压料辊15的轴线沿左右方向布设,所述凹槽12的一槽边为前承托边111,凹槽12的另一槽边为后承托边,压料辊15还处于前承托边111的上方,在压料辊15与前承托边111之间形成供介质材料穿过的限位间隙。这样的设计,切割装置1的割刀14在动作过程中,介质板20被割刀14带起的高度得到限定,而介质板20一般由发泡材料制成,以至于切割装置1对介质板20切割过程中,就算介质板20有轻微上下浮动,切割装置1对介质板20的切割效率和切割效果也不受影响。As shown in Figure 3, a nip roller 15 is also installed on the cutting device 1, and the nip roller 15 is arranged on the side of the cutting knife 14 facing away from the conveying device 2, and both ends of the nip roller 15 are installed on the base 11, and the axis of the nip roller 15 is arranged along the left-right direction, one groove edge of the groove 12 is the front supporting edge 111, the other groove edge of the groove 12 is the rear supporting edge, and the nip roller 15 also Above the front supporting edge 111 , a limiting gap is formed between the nip roller 15 and the front supporting edge 111 for the medium material to pass through. With such a design, during the action of the cutting knife 14 of the cutting device 1, the height of the medium plate 20 lifted by the cutting knife 14 is limited, and the medium plate 20 is generally made of foamed material, so that the cutting device 1 is able to lift the medium plate. 20 during the cutting process, even if the medium plate 20 fluctuates slightly up and down, the cutting efficiency and cutting effect of the cutting device 1 on the medium plate 20 will not be affected.

为了使传送装置2的结构更加合理,如图1、图2所示,所述传送装置2包括上传送辊22、下传送辊23、机座24和B电机25,所述上传送辊22、下传送辊23均可转动地安装在机座24上,上传送辊22、下传送辊23各自的转动轴线均沿左右方向布设,在上传送辊22与下传送辊23之间形成有所述的传送间隙21;所述B电机25用于驱动下传送辊23绕其自身的转动轴线转动,B电机25与下传送辊23之间具体是通过同步带进行传动连接的。机座24包括相对设置的左立板241与右立板242,在左立板241、右立板242上设有长条形的调节孔243,左立板241、右立板242各自的调节孔243的长度方向沿上下方向布设,下传送辊23的一端可转动地安装在左立板241上,下传送辊23的另一端可转动地安装在右立板242上;上传送辊22的一端可转动地安装在左立板241的调节孔中,上传送辊22的另一端可转动地安装在右立板242的调节孔243中;左立板241与右立板242的结构是一样的,通过这样的设计,上传送辊22可上下浮动与下传送辊23配合压紧不同厚度的介质板20并将介质板20传送。In order to make the structure of the conveying device 2 more reasonable, as shown in Fig. 1 and Fig. 2, the conveying device 2 includes an upper conveying roller 22, a lower conveying roller 23, a support 24 and a B motor 25, and the upper conveying roller 22, The lower conveying roller 23 can be rotatably installed on the support 24, and the respective rotation axes of the upper conveying roller 22 and the lower conveying roller 23 are arranged along the left-right direction, and the above-mentioned roller is formed between the upper conveying roller 22 and the lower conveying roller 23. The transmission gap 21; the B motor 25 is used to drive the lower transmission roller 23 to rotate around its own rotation axis, and the B motor 25 and the lower transmission roller 23 are specifically connected by a synchronous belt. Support 24 comprises left vertical plate 241 and right vertical plate 242 that are arranged oppositely, is provided with elongated adjustment hole 243 on left vertical plate 241, right vertical plate 242, left vertical plate 241, the adjustment of right vertical plate 242 respectively The length direction of hole 243 is arranged along the up-down direction, and one end of the lower conveying roller 23 is rotatably installed on the left vertical plate 241, and the other end of the lower conveying roller 23 is rotatably installed on the right vertical plate 242; One end is rotatably installed in the adjustment hole of the left vertical plate 241, and the other end of the upper transmission roller 22 is rotatably installed in the adjustment hole 243 of the right vertical plate 242; the structure of the left vertical plate 241 and the right vertical plate 242 is the same Yes, through such a design, the upper conveying roller 22 can float up and down and cooperate with the lower conveying roller 23 to press the medium plate 20 of different thickness and convey the medium plate 20 .

为了方便对切粒装置3切割得到的颗粒进行收集,如图1、图2所示,本往复裁切式介质颗粒成型设备还包括成品收集箱7,所述成品收集箱7处于切粒装置3的下方,成品收集箱7的箱口朝上设置。本往复裁切式介质颗粒成型设备的切粒装置3直接安装在成品收集箱7上。In order to facilitate the collection of the particles cut by the granulation device 3, as shown in Figure 1 and Figure 2, the reciprocating cutting type medium particle molding equipment also includes a finished product collection box 7, and the finished product collection box 7 is located in the granulation device 3 Below, the mouth of finished product collection box 7 is set upwards. The granulation device 3 of the reciprocating cutting type medium granule molding equipment is directly installed on the finished product collection box 7 .

为了切割装置1的A刀座13可实现上下升降动作,如图1、图2、图3所示,所述切割装置1还包括A升降驱动机构16,在底座11上形成有左导轨和右导轨,底座11上的左导轨、右导轨均沿上下方向布设,所述A刀座13滑动安装在底座11的左导轨与右导轨之间;所述A升降驱动机构16安装在底座11的顶面上,A升降驱动机构16包括通过电动而作上下升降动作的连接端,A升降驱动机构16的连接端与A刀座13连接。In order that the A knife seat 13 of the cutting device 1 can realize up and down movement, as shown in Fig. Guide rails, the left guide rail and the right guide rail on the base 11 are all arranged in the up and down direction, the A knife holder 13 is slidably installed between the left guide rail and the right guide rail of the base 11; the A lifting drive mechanism 16 is installed on the top of the base 11 On the surface, the A-lifting drive mechanism 16 includes a connection end for moving up and down by electric power, and the connection end of the A-lift drive mechanism 16 is connected with the A knife seat 13 .

为了切粒装置3的B刀座33可实现上下升降动作,如图1、图2、图4所示,所述切粒装置3还包括B升降驱动机构35,在安装座31上形成有左导轨和右导轨,安装座31上的左导轨、右导轨均沿上下方向布设,所述B刀座33滑动安装在安装座31的左导轨与右导轨之间;所述B升降驱动机构35安装在安装座31的顶面上,B升降驱动机构35包括通过电动而作上下升降动作的连接端,B升降驱动机构35的连接端与B刀座33连接。切割装置1上的A升降驱动机构16、切粒装置3上的B升降驱动机构35可采用电机带动摇臂动作的结构方式来带动A刀座13、B刀座33作上下升降运动。For the B knife seat 33 of the pelletizing device 3 can realize the up and down movement, as shown in Fig. guide rail and right guide rail, the left guide rail and the right guide rail on the mounting seat 31 are all laid out along the up and down direction, and the described B tool holder 33 is slidably installed between the left guide rail and the right guide rail of the mounting seat 31; the B lifting drive mechanism 35 is installed On the top surface of the mounting base 31 , the B lifting drive mechanism 35 includes a connecting end for moving up and down by electric power, and the connecting end of the B lifting driving mechanism 35 is connected with the B knife seat 33 . The A lift drive mechanism 16 on the cutting device 1 and the B lift drive mechanism 35 on the granulator 3 can adopt the structural mode that the motor drives the rocker action to drive the A knife rest 13 and the B knife rest 33 to move up and down.

在使用时,如图1、图2所示,本往复裁切式介质颗粒成型设备还包括卷材安装架8,卷材安装架8设置在切割装置1的前方,在卷材安装架8上可转动地安装有涨轴,该涨轴用于穿置卷装有介质板的料筒,为了对已放卷的介质板20进行承托,在卷材安装架8与切割装置1之间还设有A承托台9,在A承托台9的台面左右两侧均形成有导向凸边,使导向凸边可对介质板20的左右方向进行限定,避免介质板20左右移动而影响切割装置1的切割质量。为了对传送装置2与切粒装置3之间的条形状介质材料进行承托,在传送装置2与切粒装置3之间也设有B承托台10。When in use, as shown in Figures 1 and 2, the reciprocating cutting type medium particle forming equipment also includes a coiled material mounting frame 8, which is arranged in front of the cutting device 1, and on the coiled material mounting frame 8 An expansion shaft is rotatably installed, and the expansion shaft is used to pass through the material cylinder with the media board rolled. In order to support the unrolled media board 20, there is also a A support table 9 is provided, and guide flanges are formed on the left and right sides of the table surface of the A support table 9, so that the guide flanges can limit the left and right direction of the medium plate 20, so as to prevent the medium plate 20 from moving from side to side and affecting cutting Cut quality of device 1. In order to support the strip-shaped medium material between the conveying device 2 and the pelletizing device 3 , a B supporting platform 10 is also provided between the conveying device 2 and the pelletizing device 3 .

Claims (10)

1.一种往复裁切式介质颗粒成型设备,其特征在于:包括切割装置、传送装置和切粒装置;所述切割装置、传送装置和切粒装置沿一直线依次排列,切割装置、传送装置和切粒装置三者直线排列的方向为前后方向,在水平面上与前后方向垂直的方向为左右方向,垂直于水平面的方向为上下方向;1. A reciprocating cutting type medium particle forming equipment is characterized in that: it includes a cutting device, a conveying device and a pelletizing device; the cutting device, the conveying device and the pelletizing device are arranged in sequence along a straight line, and the cutting device, the conveying device The direction in which the three pelletizing devices are arranged in a straight line is the front-to-back direction, the direction perpendicular to the front-to-back direction on the horizontal plane is the left-right direction, and the direction perpendicular to the horizontal plane is the up-down direction; 所述切割装置包括底座,在底座上形成有沿左右方向设置的凹槽,在底座上安装有可作上下往复动作的A刀座,该A刀座处于凹槽的上方,在A刀座的下方安装有若干割刀,这些割刀是沿左右方向并排布设的,各割刀的刀刃背向传送装置设置;The cutting device includes a base on which a groove arranged along the left and right direction is formed, and a knife seat A capable of reciprocating up and down is installed on the base, the knife seat A is above the groove, and the knife seat A is located above the groove. There are several cutting knives installed on the bottom, these cutting knives are arranged side by side along the left and right direction, and the blades of each cutting knife are set against the conveying device; 所述传送装置形成有对介质材料夹压并传送的传送间隙,该传送装置用于将经切割装置切割形成的条形介质材料传送至切粒装置;The conveying device is formed with a conveying gap for pressing and conveying the medium material, and the conveying device is used to convey the strip-shaped medium material cut by the cutting device to the pelletizing device; 所述切粒装置包括安装座,在安装座上安装有下切刀,在安装座上还安装有可作上下往复动作的B刀座,B刀座处于下切刀的上方,在B刀座的底面上安装有上切刀,该上切刀的刀刃与下切刀的刀刃正对,上切刀、下切刀各自的刀刃均沿左右方向布设。The granulation device includes a mounting seat on which a lower cutter is installed, and a B knife seat capable of reciprocating up and down is also installed on the mounting seat. The B knife seat is above the lower cutter and on the bottom surface of the B knife seat. An upper cutter is installed on the top, and the blade of the upper cutter is facing the blade of the lower cutter, and the respective blades of the upper cutter and the lower cutter are arranged along the left and right directions. 2.根据权利要求1所述的一种往复裁切式介质颗粒成型设备,其特征在于:还包括边料导向机构,所述边料导向机构设置在切割装置与传送装置之间,边料导向机构包括上转动辊、下转动辊和A电机,所述上转动辊、下转动辊均可转动地安装在切割装置的侧旁,上转动辊、下转动辊各自的转动轴线均沿左右方向布设,在上转动辊与下转动辊之间形成有夹压间隙;所述A电机用于驱动下转动辊绕其自身的转动轴线转动。2. A reciprocating cutting type medium particle forming equipment according to claim 1, characterized in that: it also includes an edge material guiding mechanism, the edge material guiding mechanism is arranged between the cutting device and the conveying device, and the edge material guiding mechanism The mechanism includes an upper rotating roller, a lower rotating roller and a motor A, the upper rotating roller and the lower rotating roller can be rotatably installed on the side of the cutting device, and the respective rotation axes of the upper rotating roller and the lower rotating roller are arranged along the left and right directions , A clamping gap is formed between the upper rotating roller and the lower rotating roller; the A motor is used to drive the lower rotating roller to rotate around its own rotation axis. 3.根据权利要求2所述的一种往复裁切式介质颗粒成型设备,其特征在于:边料导向机构还包括安装架,该安装架固定在切割装置的侧旁,安装架包括左架体和右架体,在左架体、右架体上各自形成有长形孔,左架体、右架体各自的长形孔的长度方向均沿上下方向布设;下转动辊的一端可转动地安装在左架体上,下转动辊的另一端可转动地安装在右架体上;上转动辊的一端可转动地穿置在左架体的长形孔中,上转动辊的另一端可转动地穿置在右架体的长形孔中。3. A reciprocating cutting type medium particle forming equipment according to claim 2, characterized in that: the edge material guide mechanism also includes a mounting frame, the mounting frame is fixed on the side of the cutting device, and the mounting frame includes a left frame body and the right frame body, on the left frame body and the right frame body, elongated holes are respectively formed, and the length directions of the elongated holes of the left frame body and the right frame body are arranged along the up and down direction; one end of the lower rotating roller is rotatably Installed on the left frame body, the other end of the lower rotating roller is rotatably installed on the right frame body; one end of the upper rotating roller is rotatably inserted in the long hole of the left frame body, and the other end of the upper rotating roller can be Rotately put in the elongated hole of the right frame body. 4.根据权利要求2或3所述的一种往复裁切式介质颗粒成型设备,其特征在于:还包括边料收集箱,该边料收集箱处于边料导向机构的下方,该边料收集箱的箱口朝上设置。4. A reciprocating cutting type medium particle forming equipment according to claim 2 or 3, characterized in that: it also includes a side material collection box, the side material collection box is located below the side material guide mechanism, and the side material collection box The mouth of the box is set upwards. 5.根据权利要求1所述的一种往复裁切式介质颗粒成型设备,其特征在于:切割装置上的割刀的刀刃沿前后方向是逐渐向下倾斜设置的。5 . The reciprocating cutting medium particle forming equipment according to claim 1 , wherein the blade of the cutting knife on the cutting device is gradually inclined downward along the front and rear directions. 6 . 6.根据权利要求1所述的一种往复裁切式介质颗粒成型设备,其特征在于:在切割装置上还安装有压料辊,该压料辊设置在割刀背向传送装置的那一侧,压料辊的两端均安装在底座上,且压料辊的轴线沿左右方向布设,所述凹槽的一槽边为前承托边,凹槽的另一槽边为后承托边,压料辊还处于前承托边的上方,在压料辊与前承托边之间形成供介质材料穿过的限位间隙。6. A reciprocating cutting type medium particle forming equipment according to claim 1, characterized in that: a pressing roller is installed on the cutting device, and the pressing roller is arranged on the side of the cutting knife facing away from the conveying device , both ends of the nip roller are installed on the base, and the axis of the nip roller is arranged along the left and right directions, one groove side of the groove is the front supporting side, and the other groove side of the groove is the rear supporting side , the nip roller is still above the front supporting edge, and a limiting gap for the medium material to pass is formed between the nip roller and the front supporting edge. 7.根据权利要求1所述的一种往复裁切式介质颗粒成型设备,其特征在于:所述传送装置包括上传送辊、下传送辊、机座和B电机,所述上传送辊、下传送辊均可转动地安装在机座上,上传送辊、下传送辊各自的转动轴线均沿左右方向布设,在上传送辊与下传送辊之间形成有所述的传送间隙;所述B电机用于驱动下传送辊绕其自身的转动轴线转动。7. A reciprocating cutting type medium particle forming equipment according to claim 1, characterized in that: the transmission device includes an upper transmission roller, a lower transmission roller, a machine base and a B motor, and the upper transmission roller, the lower transmission roller The conveying rollers can be rotatably installed on the machine base, and the respective rotation axes of the upper conveying roller and the lower conveying roller are arranged along the left and right directions, and the conveying gap is formed between the upper conveying roller and the lower conveying roller; the B The motor is used to drive the lower conveying roller to rotate around its own axis of rotation. 8.根据权利要求1所述的一种往复裁切式介质颗粒成型设备,其特征在于:还包括成品收集箱,所述成品收集箱处于切粒装置的下方,成品收集箱的箱口朝上设置。8. A reciprocating cutting type medium particle forming equipment according to claim 1, characterized in that: it also includes a finished product collection box, the finished product collection box is located below the pelletizing device, and the mouth of the finished product collection box faces upwards set up. 9.根据权利要求1所述的一种往复裁切式介质颗粒成型设备,其特征在于:所述切割装置还包括A升降驱动机构,在底座上形成有左导轨和右导轨,底座上的左导轨、右导轨均沿上下方向布设,所述A刀座滑动安装在底座的左导轨与右导轨之间;所述A升降驱动机构安装在底座上,A升降驱动机构包括通过气动或电动而作上下升降动作的连接端,A升降驱动机构的连接端与A刀座连接。9. A reciprocating cutting type medium particle forming equipment according to claim 1, characterized in that: the cutting device also includes an A lifting drive mechanism, a left guide rail and a right guide rail are formed on the base, and the left guide rail on the base The guide rail and the right guide rail are arranged along the up and down direction, and the A tool holder is slidably installed between the left guide rail and the right guide rail of the base; the A lifting drive mechanism is installed on the base, and the A lift drive mechanism includes a pneumatic or electric drive The connecting end of the up and down movement, the connecting end of the A lifting drive mechanism is connected with the A knife seat. 10.根据权利要求1所述的一种往复裁切式介质颗粒成型设备,其特征在于:所述切粒装置还包括B升降驱动机构,在安装座上形成有左导轨和右导轨,安装座上的左导轨、右导轨均沿上下方向布设,所述B升降驱动机构安装在安装座上,B升降驱动机构包括通过气动或电动而作上下升降动作的连接端,B升降驱动机构的连接端与B刀座连接。10. A reciprocating cutting type medium particle forming equipment according to claim 1, characterized in that: the granulation device also includes a B lifting drive mechanism, a left guide rail and a right guide rail are formed on the mounting seat, and the mounting seat The left guide rail and right guide rail are arranged along the up and down direction. The B lifting drive mechanism is installed on the mounting base. Connect with B tool holder.
CN202221785585.9U 2022-07-14 2022-07-14 Reciprocating cutting type medium particle forming equipment Active CN217751745U (en)

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