CN217669783U - A rolling medium particle forming equipment - Google Patents

A rolling medium particle forming equipment Download PDF

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CN217669783U
CN217669783U CN202221858614.XU CN202221858614U CN217669783U CN 217669783 U CN217669783 U CN 217669783U CN 202221858614 U CN202221858614 U CN 202221858614U CN 217669783 U CN217669783 U CN 217669783U
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cutting
roller
hob
conveying
mounting seat
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郑洪振
芦永超
尚春辉
凌武斌
孙耀志
李涛
陈旭
陆秀春
李金�
张书振
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Guangdong Guanke Communication Co.,Ltd.
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Guangdong Fushun Tianji Communication Co ltd
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Abstract

The utility model relates to rolling type medium particle forming equipment, which comprises a cutting device, a conveying device and a granulating device; the cutting device, the conveying device and the grain cutting device are sequentially arranged along a straight line; the cutting device comprises a cutting hob, a cutting knife rest, a lower supporting plate and a cutting motor, the cutting hob comprises a cutting roller and a plurality of circular cutters, two ends of the cutting roller are rotatably arranged on the cutting knife rest, and the cutting motor drives the cutting roller to rotate; the lower supporting plate is positioned below the cutting hob; the side of the mounting frame of the conveying device, which is back to the cutting device, is provided with a residual material guide mechanism; the granulating device comprises a granulating cutter holder, an upper hob, a granulating motor and a lower cutter, and the lower cutter is relatively fixed with the granulating cutter holder; the upper hob comprises a grain cutting roller and a plurality of upper cutters, and two ends of the grain cutting roller are rotatably arranged on the grain cutting knife holder; the grain cutting motor drives the upper hob to rotate. The utility model has the characteristics of simple structure, reasonable in design, production efficiency are high and can greatly reduced workman intensity of labour etc.

Description

一种滚动式介质颗粒成型设备A Rolling Medium Particle Forming Equipment

技术领域technical field

本实用新型涉及介质颗粒的机械生产设备技术领域,特别是一种滚动式介质颗粒成型设备。The utility model relates to the technical field of mechanical production equipment for medium particles, in particular to a rolling type medium particle forming equipment.

背景技术Background technique

介质颗粒是电磁波透镜的重要组成部分,现时的电磁波透镜用的介质颗粒生产方式多种多样,申请人曾申请过专利号为2021110775694、名称是“电磁介电材料片、电磁介电颗粒及其生产方法”的技术方案,这一技术方案中是先制成片体状的原板,该原板也就是介质板,之后再对介质板进行切割形成介电颗粒,现时对介质板进行切割的方式是手动进行裁切的,人工对介质板裁切的方式,生产效率低,工人的劳动强度高,不利于企业的长远发展。Dielectric particles are an important part of electromagnetic wave lenses. The current production methods of dielectric particles used in electromagnetic wave lenses are various. The applicant once applied for a patent No. 2021110775694 and the name is "Electromagnetic Dielectric Material Sheet, Electromagnetic Dielectric Particles and Their Production In this technical solution, a sheet-shaped original plate is made first, which is also a dielectric plate, and then the dielectric plate is cut to form dielectric particles. At present, the cutting method of the medium plate is manually. Cutting, the method of manually cutting the medium board, the production efficiency is low, and the labor intensity of the workers is high, which is not conducive to the long-term development of the enterprise.

实用新型内容Utility model content

本实用新型的目的在于提供一种滚动式介质颗粒成型设备,该滚动式介质颗粒成型设备具有结构简单、设计合理、生产效率高且可大大降低工人劳动强度等优点。The purpose of the utility model is to provide a rolling medium particle forming equipment, which has the advantages of simple structure, reasonable design, high production efficiency and can greatly reduce the labor intensity of workers.

本实用新型的技术方案是这样实现的:一种滚动式介质颗粒成型设备,其特点在于包括切割装置、传送装置和切粒装置;所述切割装置、传送装置和切粒装置沿一直线依次排列,切割装置、传送装置和切粒装置三者直线排列的方向为前后方向,在水平面上与前后方向垂直的方向为左右方向,垂直于水平面的方向为上下方向;The technical scheme of the utility model is realized in the following way: a rolling medium particle forming equipment, which is characterized in that it includes a cutting device, a conveying device and a granulating device; the cutting device, the conveying device and the granulating device are arranged in sequence along a straight line , the direction in which the cutting device, the conveying device and the pelletizing device are arranged in a straight line is the front-to-back direction, the direction perpendicular to the front-to-back direction on the horizontal plane is the left-right direction, and the direction perpendicular to the horizontal plane is the up-down direction;

所述切割装置包括切割滚刀、切割刀架、下托板和切割电机,所述切割滚刀包括切割辊和若干圆形切刀,若干圆形切刀套装固定在切割辊上,若干圆形切刀沿切割辊的轴线布设,切割辊的两端可转动地安装在切割刀架上,切割辊的轴线沿左右方向布设;所述切割电机与切割刀架相对固定,切割电机用于驱动切割辊转动;所述下托板与切割刀架相对固定,下托板处于切割滚刀的下方,在下托板上形成有若干沿前后方向布设的嵌入缝隙,一嵌入缝隙与一圆形切刀对应,圆形切刀的底端插入至嵌入缝隙中;The cutting device includes a cutting hob, a cutting knife frame, a lower supporting plate and a cutting motor, and the cutting hob includes a cutting roller and several circular cutters, and several circular cutters are suitably fixed on the cutting roller, and several circular cutters are fixed on the cutting roller. The cutting knife is arranged along the axis of the cutting roller, and the two ends of the cutting roller are rotatably mounted on the cutting knife holder, and the axis of the cutting roller is arranged along the left and right directions; the cutting motor is relatively fixed with the cutting knife holder, and the cutting motor is used to drive the cutting blade The roller rotates; the lower supporting plate is relatively fixed to the cutting tool holder, and the lower supporting plate is located under the cutting hob, and a number of embedding gaps arranged along the front and rear directions are formed on the lower supporting plate, and one embedding gap corresponds to a circular cutter , the bottom end of the circular cutter is inserted into the embedded gap;

所述传送装置包括安装架、传送电机、上传送辊和下传送辊,所述上传送辊、下传送辊各自的两端均可转动地安装在安装架上,下传送辊处于上传送辊的下方,下传送辊、上传送辊各自的轴线均沿左右方向布设,在下传送辊与上传送辊之间形成有传送间隙;所述传送电机与安装架相对固定,传送电机用于驱动下传送辊转动;The conveying device includes a mounting frame, a conveying motor, an upper conveying roller and a lower conveying roller, the respective two ends of the upper conveying roller and the lower conveying roller can be rotatably installed on the mounting frame, and the lower conveying roller is positioned between the upper conveying roller and the lower conveying roller. Below, the axes of the lower conveying roller and the upper conveying roller are arranged along the left and right directions, and a conveying gap is formed between the lower conveying roller and the upper conveying roller; the conveying motor is relatively fixed to the mounting frame, and the conveying motor is used to drive the lower conveying roller turn;

安装架上在背向切割装置的那一侧还安装有余料导向机构,余料导向机构包括上导向辊和下导向辊;所述下导向辊的两端可转动地安装在安装架上,该下导向辊与下传送辊之间传动连接;在安装架上可转动地安装有2个转动臂,各转动臂的转动轴线均沿左右方向布设;所述上导向辊的轴线、下导向辊的轴线均沿左右方向布设,上导向辊的两端均与一转动臂可转动连接,且上导向辊的轴线处于下导向辊的轴线背向安装架的那一侧上方;The side of the mounting frame facing away from the cutting device is also equipped with a residual material guiding mechanism. The residual material guiding mechanism includes an upper guide roller and a lower guiding roller; the two ends of the lower guiding roller are rotatably installed on the mounting frame. The transmission connection between the lower guide roller and the lower transmission roller; two rotating arms are rotatably installed on the mounting frame, and the rotation axes of each rotating arm are arranged along the left and right directions; the axis of the upper guide roller and the axis of the lower guide roller The axes are arranged along the left and right directions, both ends of the upper guide roller are rotatably connected to a rotating arm, and the axis of the upper guide roller is above the side where the axis of the lower guide roller faces away from the mounting frame;

所述切粒装置包括切粒刀座、上滚刀、切粒电机和下切刀,所述下切刀与切粒刀座相对固定,下切刀处于切粒刀座与余料导向机构之间,下切刀的刀刃朝向切粒刀座所在方向设置,下切刀的刀刃还沿左右方向布设;所述上滚刀包括切粒辊和若干上切刀,若干上切刀安装在切粒辊上,若干上切刀环绕切粒辊的轴线布设,各上切刀的刀刃沿左右方向布设;切粒辊的两端可转动地安装在切粒刀座上,切粒辊的轴线沿左右方向布设,上滚刀通过转动而致各上切刀的刀刃与下切刀的刀刃配合剪切;所述切粒电机与切粒刀座相对固定,切粒电机用于驱动上滚刀转动。The pelletizing device includes a pelletizing knife seat, an upper hob, a pelletizing motor and a lower cutter, and the lower cutter and the pelletizing knife seat are relatively fixed, and the lower cutter is located between the pelletizing knife seat and the remaining material guide mechanism, and the lower cutter The blade of the knife is arranged towards the direction where the granulating knife seat is located, and the blade of the lower cutting knife is also arranged along the left and right direction; The cutting knives are arranged around the axis of the granulating roller, and the blades of the upper cutting knives are arranged along the left and right directions; The knives are rotated so that the blades of the upper cutters cooperate with the blades of the lower cutters to cut; the pelletizing motor is relatively fixed to the pelletizing knife seat, and the pelletizing motor is used to drive the upper hob to rotate.

本方案在使用时,将介质板穿过切割装置的切割滚刀与下托板之间的间隙后,进入到传送装置的传送间隙中,为了避免产生较多的废料,也可手动推动介质板穿过切割滚刀与下托板之间的间隙,在手动推动介质板时,切割装置的切割电机带动切割滚刀转动,使圆形切刀对介质板进行切割,若干圆形切刀沿左右方向并排布设的设计,这样使得每相邻的2片圆形切刀之间会将介质板切割形成条形状介质材料;之后,当介质板进入到传送装置的传送间隙中时,此时可取消人工推动介质板的动作,传送装置启动将介质板向切粒装置方向传送,介质板在传送装置的作用下移动过程中,切割装置的切割滚刀不断转动而持续对介质板进行切割形成条形状介质材料,而介质板经切割滚刀切割后,通常在介质板的左、右两侧会产生余料,此时余料可经过余料导向机构的上导向辊、下导向辊夹压并往下传送,避免余料被传送至切粒装置进行切粒;当条形状介质材料在传送装置作用下传送至切粒装置中时,切粒装置的上滚刀在切粒电机作用下转动,使得上滚刀上的上切刀的刀刃与下切刀的刀刃配合对越过下切刀的那部分介质材料进行裁切,从而实现将介质板切割成介质颗粒;本方案的整个工作过程自动化程度高,大大减小了人工的介入,结构简单,生产成本低;而切割滚刀、上滚刀均是转动式进行裁切的方式,也大大提高了生产效率。When this solution is used, the medium plate passes through the gap between the cutting hob of the cutting device and the lower supporting plate, and then enters the transmission gap of the conveying device. In order to avoid more waste, the medium plate can also be manually pushed Through the gap between the cutting hob and the lower supporting plate, when the medium plate is manually pushed, the cutting motor of the cutting device drives the cutting hob to rotate, so that the circular cutter cuts the medium plate, and several circular cutters are cut along the left and right sides. The direction is arranged side by side, so that the media board will be cut into a strip-shaped media material between every two adjacent circular cutters; later, when the media board enters the conveying gap of the conveying device, it can be canceled at this time The action of manually pushing the medium plate, the transmission device starts to transport the medium plate to the direction of the pelletizing device, and during the movement of the medium plate under the action of the conveying device, the cutting hob of the cutting device rotates continuously to continuously cut the medium plate to form a strip shape Medium material, and after the medium plate is cut by the cutting hob, there will usually be surplus material on the left and right sides of the medium plate. At this time, the surplus material can be pinched and moved to Downward conveying, to avoid the remaining material being conveyed to the pelletizing device for pelletizing; when the strip-shaped medium material is conveyed to the pelletizing device under the action of the conveying device, the upper hob of the pelletizing device rotates under the action of the pelletizing motor, so that The edge of the upper cutter on the upper hob cooperates with the blade of the lower cutter to cut the part of the medium material that passes the lower cutter, so as to realize the cutting of the medium plate into medium particles; the whole working process of this scheme is highly automated and greatly The manual intervention is reduced, the structure is simple, and the production cost is low; and the cutting hob and the upper hob are both rotated for cutting, which also greatly improves the production efficiency.

进一步地,各上切刀均是片体状结构,上滚刀上相邻的2片上切刀所形成的夹角α优选在15°~25°的范围内。Further, each of the upper cutters has a sheet-like structure, and the included angle α formed by two adjacent upper cutters on the upper hob is preferably in the range of 15° to 25°.

进一步地,本实用新型还包括压料机构,该压料机构处于切割装置与传送装置之间,压料机构包括连接杆和若干压片,所述连接杆设置在切割刀架的侧旁,连接杆的轴线沿左右方向布设;若干压片各自的一端均与连接杆连接,若干压片沿左右方向并排布设,各压片的另一端为夹压端,在压片的夹压端与下托板的顶面之间形成介质材料通过空间,在各圆形切刀的两侧均设有一压片的夹压端。Further, the utility model also includes a material pressing mechanism, which is located between the cutting device and the conveying device. The material pressing mechanism includes a connecting rod and several pressing pieces. The axis of the rod is arranged along the left and right direction; each end of several pressing pieces is connected with the connecting rod, and several pressing pieces are arranged side by side along the left and right direction, and the other end of each pressing piece is the clamping end. A medium material passage space is formed between the top surfaces of the plates, and a clamping end of a pressing piece is provided on both sides of each circular cutter.

进一步地,压料机构还包括左安装座和右安装座,左安装座、右安装座与切割刀架相对固定,在左安装座、右安装座上均安装有可上下滑动的滑块,左安装座、右安装座各自的滑块上均形成有沿上下方向布设的螺孔,左安装座、右安装座上各自可转动地安装有螺柱,左安装座、右安装座自身的螺柱是穿置于其滑块的螺孔中并与螺孔螺纹连接的;所述连接杆的一端与左安装座上的滑块固定连接,连接杆的另一端与右安装座上的滑块固定连接。Further, the pressing mechanism also includes a left mounting seat and a right mounting seat, and the left mounting seat and the right mounting seat are relatively fixed to the cutting tool rest, and slide blocks that can slide up and down are installed on the left mounting seat and the right mounting seat, and the left mounting seat and the right mounting seat are relatively fixed. The respective sliders of the mounting base and the right mounting base are all formed with screw holes arranged in the up and down direction, and studs are rotatably installed on the left mounting base and the right mounting base respectively, and the studs of the left mounting base and the right mounting base themselves It is inserted into the screw hole of the slider and threadedly connected with the screw hole; one end of the connecting rod is fixedly connected with the slider on the left mounting base, and the other end of the connecting rod is fixed with the slider on the right mounting base connect.

进一步地,本实用新型还包括成品收集箱,成品收集箱处于切粒装置的下方,成品收集箱的箱口朝向切粒装置所在方向设置。Further, the utility model also includes a finished product collection box, which is located below the granulator, and the mouth of the finished product collection box is set towards the direction of the granulator.

进一步地,本实用新型还包括余料收集箱,余料收集箱处于余料导向机构的下方,余料收集箱的箱口朝向余料导向机构所在方向设置。Further, the utility model also includes a residual material collection box, which is located below the residual material guiding mechanism, and the mouth of the residual material collecting box is set towards the direction where the residual material guiding mechanism is located.

进一步地,本实用新型还包括前承托台和后承托台,前承托台、后承托台均与切割装置相对固定,前承托台设置在切割装置的前侧,后承托台设置在切割装置与传送装置之间,在前承托台、后承托台各自的顶面的左、右侧边上均形成有导向凸边;所述下托板固定在前承托台与后承托台之间。Further, the utility model also includes a front support platform and a rear support platform, the front support platform and the rear support platform are relatively fixed to the cutting device, the front support platform is arranged on the front side of the cutting device, and the rear support platform It is arranged between the cutting device and the conveying device, and guide flanges are formed on the left and right sides of the respective top surfaces of the front support platform and the rear support platform; the lower supporting plate is fixed on the front support platform and the rear support platform. Between the rear support platforms.

本实用新型的有益效果:具有结构简单、设计合理、生产效率高且可大大降低工人劳动强度等优点。The beneficial effects of the utility model: it has the advantages of simple structure, reasonable design, high production efficiency and can greatly reduce the labor intensity of workers.

附图说明Description of drawings

图1为实施例的主视结构示意图。Fig. 1 is a front view structural schematic diagram of the embodiment.

图2为实施例的俯视结构示意图。Fig. 2 is a schematic top view of the embodiment.

图3为图1中A部分的放大结构示意图。FIG. 3 is an enlarged structural schematic diagram of part A in FIG. 1 .

图4为图1中B部分的放大结构示意图。FIG. 4 is an enlarged structural schematic diagram of part B in FIG. 1 .

图5为图1中C-C方向剖开后切割滚刀与下托板的配合结构示意图。Fig. 5 is a schematic diagram of the cooperative structure of the cutting hob and the lower supporting plate after being cut in the direction of C-C in Fig. 1 .

附图标记说明:1-切割装置;11-切割滚刀;111-圆形切刀;112-切割辊;12-切割刀架;13-下托板;131-嵌入缝隙;14-切割电机;2-传送装置;21-安装架;211-右立板;212-长形孔;22-传送电机;23-上传送辊;24-下传送辊;25-转动臂;3-切粒装置;31-切粒刀座;32-上滚刀;321-上切刀;322-切粒辊;33-切粒电机;34-下切刀;4-余料导向机构;41-上导向辊;42-下导向辊;5-压料机构;51-连接杆;52-压片;53-右安装座;54-滑块;55-螺柱;56-手轮;6-余料收集箱;7-成品收集箱;8-前承托台;9-后承托台;10-支撑台;20-卷材安放架;30-介质板;301-余料。Description of reference signs: 1-cutting device; 11-cutting hob; 111-circular cutter; 112-cutting roller; 12-cutting knife frame; 2-transmission device; 21-installation frame; 211-right vertical plate; 212-long hole; 22-transmission motor; 23-upper transmission roller; 24-lower transmission roller; 25-rotating arm; 31-cutting knife seat; 32-upper hob; 321-upper cutter; 322-cutting roller; 33-cutting motor; 34-lower cutter; 4-remaining guide mechanism; 41-upper guide roller; 42 -Lower guide roller; 5-pressing mechanism; 51-connecting rod; - Finished product collection box; 8- front supporting platform; 9- rear supporting platform; 10- supporting platform; 20- coil placement frame; 30- medium board;

具体实施方式Detailed ways

如图1、图2、图3、图4、图5所示,本实施例的一种滚动式介质颗粒成型设备,包括切割装置1、传送装置2和切粒装置3;所述切割装置1、传送装置2和切粒装置3沿一直线依次排列,切割装置1、传送装置2和切粒装置3三者直线排列的方向为前后方向,在水平面上与前后方向垂直的方向为左右方向,垂直于水平面的方向为上下方向;As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, a kind of rolling medium particle forming equipment of this embodiment includes a cutting device 1, a conveying device 2 and a pelletizing device 3; the cutting device 1 , conveying device 2 and pelletizing device 3 are arranged sequentially along a straight line, the direction in which cutting device 1, conveying device 2 and pelletizing device 3 are arranged in a straight line is the front-to-back direction, and the direction perpendicular to the front-to-back direction on the horizontal plane is the left-right direction, The direction perpendicular to the horizontal plane is the up-down direction;

所述切割装置1包括切割滚刀11、切割刀架12、下托板13和切割电机14,所述切割滚刀11包括切割辊112和若干圆形切刀111,若干圆形切刀111套装固定在切割辊112上,若干圆形切刀111沿切割辊112的轴线布设,切割辊112的两端可转动地安装在切割刀架12上,切割辊112的轴线沿左右方向布设;所述切割电机14与切割刀架12相对固定,切割电机14用于驱动切割辊112转动,切割电机14具体采用同步带来驱动切割辊112转动;所述下托板13与切割刀架12相对固定,下托板13处于切割滚刀11的下方,在下托板13上形成有若干沿前后方向布设的嵌入缝隙131,一嵌入缝隙131与一圆形切刀111对应,圆形切刀111的底端插入至嵌入缝隙131中;The cutting device 1 includes a cutting hob 11, a cutting knife holder 12, a lower supporting plate 13 and a cutting motor 14, and the cutting hob 11 includes a cutting roller 112 and several circular cutters 111, and several circular cutters 111 suit Fixed on the cutting roller 112, several circular cutting knives 111 are arranged along the axis of the cutting roller 112, and the two ends of the cutting roller 112 are rotatably installed on the cutting tool holder 12, and the axis of the cutting roller 112 is arranged along the left-right direction; Cutting motor 14 is relatively fixed with cutting knife rest 12, and cutting motor 14 is used to drive cutting roller 112 to rotate, and cutting motor 14 specifically adopts synchronous belt to drive cutting roller 112 to rotate; Described lower supporting plate 13 is relatively fixed with cutting knife rest 12, The lower supporting plate 13 is below the cutting hob 11, on the lower supporting plate 13 are formed a number of embedding slits 131 arranged along the front and rear directions, an embedding slit 131 corresponds to a circular cutter 111, the bottom of the circular cutter 111 inserted into the embedded slot 131;

所述传送装置2包括安装架21、传送电机22、上传送辊23和下传送辊24,所述上传送辊23、下传送辊24各自的两端均可转动地安装在安装架21上,下传送辊24处于上传送辊23的下方,下传送辊24、上传送辊23各自的轴线均沿左右方向布设,在下传送辊24与上传送辊23之间形成有传送间隙;所述传送电机22与安装架21相对固定,传送电机22用于驱动下传送辊24转动,传送电机22具体采用同步带来驱动下传送辊24转动;The conveying device 2 comprises a mounting frame 21, a conveying motor 22, an upper conveying roller 23 and a lower conveying roller 24, and the respective two ends of the upper conveying roller 23 and the lower conveying roller 24 are rotatably mounted on the mounting frame 21, The lower conveying roller 24 is below the upper conveying roller 23, and the respective axes of the lower conveying roller 24 and the upper conveying roller 23 are arranged along the left-right direction, and a transmission gap is formed between the lower conveying roller 24 and the upper conveying roller 23; 22 is relatively fixed with the mounting frame 21, and the transmission motor 22 is used to drive the lower transmission roller 24 to rotate, and the transmission motor 22 specifically adopts a synchronous belt to drive the lower transmission roller 24 to rotate;

安装架21上在背向切割装置1的那一侧还安装有余料导向机构4,余料导向机构4包括上导向辊41和下导向辊42;所述下导向辊42的两端可转动地安装在安装架21上,该下导向辊42与下传送辊24之间传动连接,下传送辊24与下导向辊42之间采用同步带连接实现同步转动;在安装架21上可转动地安装有2个转动臂25,各转动臂25的转动轴线均沿左右方向布设;所述上导向辊41的轴线、下导向辊42的轴线均沿左右方向布设,上导向辊41的两端均与一转动臂25可转动连接,且上导向辊41的轴线处于下导向辊42的轴线背向安装架21的那一侧上方;On the mounting frame 21, a residual material guide mechanism 4 is also installed on the side facing away from the cutting device 1, and the residual material guide mechanism 4 includes an upper guide roller 41 and a lower guide roller 42; the two ends of the lower guide roller 42 are rotatable Installed on the mounting frame 21, the transmission connection between the lower guide roller 42 and the lower conveying roller 24, the synchronous rotation is realized by synchronous belt connection between the lower conveying roller 24 and the lower guiding roller 42; There are 2 rotating arms 25, and the rotating axes of each rotating arm 25 are arranged along the left-right direction; A rotating arm 25 is rotatably connected, and the axis of the upper guide roller 41 is above the side where the axis of the lower guide roller 42 faces away from the mounting frame 21;

所述切粒装置3包括切粒刀座31、上滚刀32、切粒电机33和下切刀34,所述下切刀34与切粒刀座31相对固定,下切刀34处于切粒刀座31与余料导向机构4之间,下切刀34的刀刃朝向切粒刀座31所在方向设置,下切刀34的刀刃还沿左右方向布设;所述上滚刀32包括切粒辊322和若干上切刀321,若干上切刀321安装在切粒辊322上,若干上切刀321环绕切粒辊322的轴线布设,各上切刀321的刀刃沿左右方向布设,各上切刀321均是片体状结构,上滚刀32上相邻的2片上切刀321所形成的夹角α为20°;切粒辊322的两端可转动地安装在切粒刀座31上,切粒辊322的轴线沿左右方向布设,上滚刀32通过转动而致各上切刀321的刀刃与下切刀34的刀刃配合剪切;所述切粒电机33与切粒刀座31相对固定,切粒电机33用于驱动上滚刀32转动,切粒电机33具体采用同步带来驱动上滚刀32转动。Described pelletizing device 3 comprises pelletizing knife seat 31, upper hob 32, pelletizing motor 33 and following cutter 34, and described lower cutter 34 is relatively fixed with pelletizing knife seat 31, and lower cutter 34 is in pelletizing knife seat 31 Between the remaining material guide mechanism 4, the blade of the lower cutter 34 is set toward the direction where the pelletizing knife seat 31 is located, and the blade of the lower cutter 34 is also arranged along the left and right directions; the upper hob 32 includes a pelletizing roller 322 and several upper cutters. Knife 321, several upper cutters 321 are installed on the pelletizing roller 322, some upper cutters 321 are arranged around the axis of the pelletizing roller 322, and the blades of each upper cutter 321 are arranged along the left and right directions, and each upper cutter 321 is a sheet Body-shaped structure, the angle α formed by the two adjacent upper cutting knives 321 on the upper hob 32 is 20°; The axis of the upper hob 32 is arranged along the left and right directions, and the blades of the upper cutters 321 and the blades of the lower cutters 34 cooperate to cut through the rotation of the upper hob 32; 33 is used to drive the upper hob 32 to rotate, and the pelletizing motor 33 specifically adopts a synchronous belt to drive the upper hob 32 to rotate.

如图1、图2、图3所示,本滚动式介质颗粒成型设备还包括压料机构5,该压料机构5处于切割装置1与传送装置2之间,压料机构5包括连接杆51和若干压片52,所述连接杆51设置在切割刀架12的侧旁,连接杆51的轴线沿左右方向布设;若干压片52各自的一端均与连接杆51连接,若干压片52沿左右方向并排布设,各压片52的另一端为夹压端,在压片52的夹压端与下托板13的顶面之间形成介质材料通过空间,在各圆形切刀111的两侧均设有一压片52的夹压端。介质板30主要由发泡材料制成,重量轻,通过设置压料机构5的设计,在使用时可避免在切割滚刀11的作用下介质板30上下浮动的幅度过大,影响切割滚刀11对介质板30的切割质量。As shown in Fig. 1, Fig. 2 and Fig. 3, the rolling type medium particle forming equipment also includes a pressing mechanism 5, which is located between the cutting device 1 and the conveying device 2, and the pressing mechanism 5 includes a connecting rod 51 And some pressing pieces 52, described connecting rod 51 is arranged on the side of cutting tool holder 12, and the axis of connecting rod 51 is arranged along the left and right direction; Arranged side by side in the left and right direction, the other end of each pressing piece 52 is the crimping end, forms medium material to pass the space between the crimping end of pressing piece 52 and the top surface of lower pallet 13, between the two sides of each circular cutter 111 Each side is provided with a crimping end of a pressing piece 52. The medium plate 30 is mainly made of foaming material and is light in weight. By setting the design of the pressing mechanism 5, it can avoid the excessive fluctuation of the medium plate 30 under the action of the cutting hob 11 during use, which will affect the cutting hob. 11 The cutting quality of the media board 30.

为了可以对压片52的夹压端与下托板13的顶面之间的介质材料通过空间的高度进行调整,如图1、图2、图3所示,压料机构5还包括左安装座和右安装座53,左安装座、右安装座53与切割刀架12相对固定,在左安装座、右安装座53上均安装有可上下滑动的滑块54,左安装座、右安装座53各自的滑块54上均形成有沿上下方向布设的螺孔,左安装座、右安装座53上各自可转动地安装有螺柱55,左安装座、右安装座53自身的螺柱55是穿置于其滑块54的螺孔中并与螺孔螺纹连接的;所述连接杆51的一端与左安装座上的滑块固定连接,连接杆51的另一端与右安装座53上的滑块54固定连接。左安装座与右安装座53的结构是一样的,在使用时可通过转动左安装座、右安装座53上的螺柱55,使左安装座、右安装座53上的滑块54可带动连接杆51作上下移动,从而实现对压片52的夹压端与下托板13的顶面之间的介质材料通过空间的高度进行调整;为了方便转动左安装座、右安装座53上的螺柱55,在左安装座、右安装座53上的螺柱55的顶端还安装有手轮56。In order to adjust the height of the medium material passage space between the clamping end of the pressing piece 52 and the top surface of the lower supporting plate 13, as shown in Figures 1, 2 and 3, the pressing mechanism 5 also includes a left mounting Seat and right mounting seat 53, left mounting seat, right mounting seat 53 are relatively fixed with cutter rest 12, on left mounting seat, right mounting seat 53, slide block 54 that can slide up and down is all installed, left mounting seat, right mounting The respective slide blocks 54 of the seat 53 are all formed with screw holes arranged in the up and down direction, and the left mounting seat and the right mounting seat 53 are respectively rotatably equipped with studs 55, and the studs of the left mounting seat and the right mounting seat 53 themselves 55 is to be put in the screw hole of its slider 54 and be threadedly connected with the screw hole; One end of the connecting rod 51 is fixedly connected with the slider on the left mounting base, and the other end of the connecting rod 51 is connected with the right mounting base 53 The slider 54 on the top is fixedly connected. The structure of the left mounting seat and the right mounting seat 53 is the same, in use, the slide block 54 on the left mounting seat and the right mounting seat 53 can be driven Connecting rod 51 moves up and down, thereby realizes that the medium material between the clamping end of pressure sheet 52 and the top surface of lower supporting plate 13 is adjusted through the height of space; Stud 55, handwheel 56 is also installed on the top of the stud 55 on the left mounting base, the right mounting base 53.

为了对本滚动式介质颗粒成型设备切割得到的颗粒产品进行收集,如图1、图2所示,本滚动式介质颗粒成型设备还包括成品收集箱7,成品收集箱7处于切粒装置3的下方,成品收集箱7的箱口朝向切粒装置3所在方向设置。In order to collect the granular products cut by the rolling medium particle forming equipment, as shown in Figure 1 and Figure 2, the rolling medium particle forming equipment also includes a finished product collection box 7, and the finished product collecting box 7 is located below the pelletizing device 3 , the mouth of the finished product collection box 7 is arranged towards the direction where the pelletizing device 3 is located.

为了对工作时产生的余料进行收集,进一步提高工作效率,使用起来更加方便,如图1、图2所示,本滚动式介质颗粒成型设备还包括余料收集箱6,余料收集箱6处于余料导向机构4的下方,余料收集箱6的箱口朝向余料导向机构4所在方向设置。In order to collect the remaining material generated during work, further improve work efficiency, and be more convenient to use, as shown in Figure 1 and Figure 2, the rolling type medium particle forming equipment also includes a residual material collection box 6, and a residual material collection box 6 Located below the residual material guiding mechanism 4, the case mouth of the residual material collecting box 6 is arranged towards the direction where the residual material guiding mechanism 4 is located.

为了避免工作时介质板30在移动过程中会发生左右偏移,如图1、图2所示,本滚动式介质颗粒成型设备还包括前承托台8和后承托台9,前承托台8、后承托台9均与切割装置1相对固定,前承托台8设置在切割装置1的前侧,后承托台9设置在切割装置1与传送装置2之间,在前承托台8、后承托台9各自的顶面的左、右侧边上均形成有导向凸边;所述下托板13固定在前承托台8与后承托台9之间。压料机构5的左安装座和右安装座53对应安装在后承托台9的左右两侧。In order to avoid the left and right deviation of the medium plate 30 during the work, as shown in Figure 1 and Figure 2, the rolling medium particle forming equipment also includes a front supporting platform 8 and a rear supporting platform 9, the front supporting platform Platform 8 and rear supporting platform 9 are relatively fixed with cutting device 1, and front supporting platform 8 is arranged on the front side of cutting device 1, and rear supporting platform 9 is arranged between cutting device 1 and conveying device 2. Guide flanges are formed on the left and right sides of the respective top surfaces of the supporting platform 8 and the rear supporting platform 9 ; the lower supporting plate 13 is fixed between the front supporting platform 8 and the rear supporting platform 9 . The left mounting seat and the right mounting seat 53 of the pressing mechanism 5 are correspondingly installed on the left and right sides of the rear support platform 9 .

为了使本滚动式介质颗粒成型设备结构更加合理,本滚动式介质颗粒成型设备还包括支撑台10,如图1、图2所示,所述切割装置1、传送装置2和切粒装置3均固定在支撑台10上;支撑台10设有第一安装空间和第二安装空间;所述余料收集箱6从支撑台10的侧面嵌入在第一安装空间内,在支撑台10的顶面上形成有与余料收集箱6的箱口连通的开口;所述成品收集箱7从支撑台10的侧面嵌入在第二安装空间内,在支撑台10的顶面上形成有与成品收集箱7的箱口连通的开口。在使用时余料收集箱6是呈抽屉式从支撑台10的侧面嵌入在第一安装空间内,成品收集箱7是呈抽屉式从支撑台10的侧面嵌入在第二安装空间内。In order to make the structure of the rolling type medium particle forming equipment more reasonable, the rolling type medium particle forming equipment also includes a support table 10, as shown in Figures 1 and 2, the cutting device 1, the conveying device 2 and the pelletizing device 3 are all Fixed on the support platform 10; the support platform 10 is provided with a first installation space and a second installation space; the residual material collection box 6 is embedded in the first installation space from the side of the support platform 10, An opening communicating with the mouth of the surplus material collecting box 6 is formed on the top; The opening that the box mouth of 7 is communicated with. When in use, the residual material collection box 6 is embedded in the first installation space from the side of the support table 10 in a drawer type, and the finished product collection box 7 is embedded in the second installation space from the side of the support table 10 in a drawer type.

为了使传送装置2的结构更加合理,如图1、图2所示,所述安装架21包括左立板和右立板211,左立板与右立板211呈相对设置,在左立板和右立板211上均形成有长形孔212,左立板和右立板211各自的长形孔212的长度方向均沿上下方向布设;所述下传送辊24的一端可转动地安装在左立板上,下传送辊24的另一端可转动地安装在右立板211上;所述上传送辊23的一端可转动地安装在左立板的长形孔中,上传送辊23的另一端可转动地安装在右立板211的长形孔212中。左立板与右立板211的结构是一样的,通过这样的设计,上传送辊23可上下浮动与下传送辊24配合压紧不同厚度的介质板30并将介质板30传送。In order to make the structure of the transmission device 2 more reasonable, as shown in Figures 1 and 2, the mounting frame 21 includes a left vertical plate and a right vertical plate 211, and the left vertical plate and the right vertical plate 211 are arranged oppositely. and the right vertical plate 211 are all formed with elongated holes 212, and the longitudinal directions of the respective elongated holes 212 of the left vertical plate and the right vertical plate 211 are arranged along the up-down direction; On the left vertical plate, the other end of the lower transmission roller 24 is rotatably installed on the right vertical plate 211; one end of the upper transmission roller 23 is rotatably installed in the elongated hole of the left vertical plate, and the upper transmission roller 23 The other end is rotatably installed in the elongated hole 212 of the right vertical plate 211 . The structures of the left vertical board and the right vertical board 211 are the same. With this design, the upper conveying roller 23 can float up and down and cooperate with the lower conveying roller 24 to compress the medium board 30 of different thickness and transmit the medium board 30 .

在使用时,如图1、图2所示,本滚动式介质颗粒成型设备还包括卷材安放架20,卷材安放架20设置在切割装置1的前方,在卷材安放架20上可转动地安装有涨轴,该涨轴用于穿置卷装有介质板30的料筒。在使用时,卷材安放架20上的卷材放卷将介质板30穿过切割装置1的切割滚刀11与下托板13之间的间隙后,进入到传送装置2的传送间隙中,为了避免产生较多的废料,也可手动推动介质板30穿过切割滚刀11与下托板13之间的间隙,在手动推动介质板30时,切割装置1的切割电机14带动切割滚刀11转动,使圆形切刀111对介质板30进行切割,若干圆形切刀111沿左右方向并排布设的设计,这样使得每相邻的2片圆形切刀111之间会将介质板30切割形成条形状介质材料;之后,当介质板30进入到传送装置2的传送间隙中时,此时可取消人工推动介质板30的动作,传送装置2启动将介质板30向切粒装置3方向传送,介质板30在传送装置2的作用下移动过程中,切割装置1的切割滚刀11不断转动而持续对介质板30进行切割形成条形状介质材料,而介质板30经切割滚刀11切割后,通常在介质板30的左、右两侧会产生余料301,此时余料301可经过余料导向机构4的上导向辊41、下导向辊42夹压并往下传送,避免余料301被传送至切粒装置3进行切粒;当条形状介质材料在传送装置2作用下传送至切粒装置3中时,切粒装置3的上滚刀32在切粒电机33作用下转动,使得上滚刀32上的上切刀321的刀刃与下切刀34的刀刃配合对越过下切刀34的那部分介质材料进行裁切,从而实现将介质板30切割成介质颗粒;本方案的整个工作过程自动化程度高,大大减小了人工的介入,结构简单,生产成本低;而切割滚刀11、上滚刀32均是转动式进行裁切的方式,也大大提高了生产效率。When in use, as shown in Fig. 1 and Fig. 2, the roll-type medium particle forming equipment also includes a coiled material placement frame 20, which is arranged in front of the cutting device 1, and can be rotated on the coiled material placement frame 20 An expanding shaft is installed on the ground, and the expanding shaft is used to pass through the barrel with the medium plate 30 wound thereon. When in use, the coiled material on the coiled material placement rack 20 is unrolled to pass the medium plate 30 through the gap between the cutting hob 11 of the cutting device 1 and the lower pallet 13, and then enters the transmission gap of the conveying device 2, In order to avoid generating more waste materials, the medium plate 30 can also be manually pushed through the gap between the cutting hob 11 and the lower supporting plate 13. When the medium plate 30 is manually pushed, the cutting motor 14 of the cutting device 1 drives the cutting hob 11 rotates so that the circular cutter 111 cuts the medium board 30, and several circular cutters 111 are designed to be arranged side by side along the left and right directions, so that the medium board 30 will be cut between every two adjacent circular cutters 111. Cut to form a strip-shaped medium material; after that, when the medium plate 30 enters the transmission gap of the conveying device 2, the action of manually pushing the medium plate 30 can be canceled at this time, and the conveying device 2 starts to move the medium plate 30 to the direction of the pelletizing device 3 Transmission, during the movement of the medium plate 30 under the action of the conveying device 2, the cutting hob 11 of the cutting device 1 is constantly rotating to continuously cut the medium plate 30 to form a strip-shaped medium material, and the medium plate 30 is cut by the cutting hob 11 Finally, usually left and right sides of the medium plate 30 will produce excess material 301, and now the excess material 301 can be pressed and conveyed downward through the upper guide roller 41 and the lower guide roller 42 of the excess material guide mechanism 4 to avoid excess material. The material 301 is conveyed to the pelletizing device 3 for pelletizing; when the strip-shaped medium material is conveyed to the pelletizing device 3 under the action of the conveying device 2, the upper hob 32 of the pelletizing device 3 rotates under the action of the pelletizing motor 33 , so that the edge of the upper cutter 321 on the upper hob 32 cooperates with the edge of the lower cutter 34 to cut the part of the medium material that crosses the lower cutter 34, thereby cutting the medium plate 30 into medium particles; The work process is highly automated, greatly reducing manual intervention, simple structure, and low production cost; and the cutting hob 11 and the upper hob 32 are both rotary cutting, which greatly improves production efficiency.

Claims (9)

1. A roll formula medium granule former characterized in that: comprises a cutting device, a conveying device and a grain cutting device; the cutting device, the conveying device and the grain cutting device are sequentially arranged along a straight line, the straight line arrangement direction of the cutting device, the conveying device and the grain cutting device is the front-back direction, the direction vertical to the front-back direction on the horizontal plane is the left-right direction, and the direction vertical to the horizontal plane is the up-down direction;
the cutting device comprises a cutting hob, a cutting knife rest, a lower supporting plate and a cutting motor, wherein the cutting hob comprises a cutting roller and a plurality of circular cutters, the circular cutters are sleeved and fixed on the cutting roller, the circular cutters are arranged along the axis of the cutting roller, two ends of the cutting roller are rotatably arranged on the cutting knife rest, and the axis of the cutting roller is arranged along the left and right directions; the cutting motor is relatively fixed with the cutting knife rest and is used for driving the cutting roller to rotate; the lower supporting plate is relatively fixed with the cutting knife rest, the lower supporting plate is positioned below the cutting hob, a plurality of embedding gaps distributed along the front-back direction are formed in the lower supporting plate, one embedding gap corresponds to one circular cutter, and the bottom end of the circular cutter is inserted into the embedding gaps;
the conveying device comprises a mounting frame, a conveying motor, an upper conveying roller and a lower conveying roller, wherein two ends of the upper conveying roller and two ends of the lower conveying roller are rotatably mounted on the mounting frame, the lower conveying roller is positioned below the upper conveying roller, the respective axes of the lower conveying roller and the upper conveying roller are distributed along the left-right direction, and a conveying gap is formed between the lower conveying roller and the upper conveying roller; the conveying motor is relatively fixed with the mounting rack and is used for driving the lower conveying roller to rotate;
the side, back to the cutting device, of the mounting frame is also provided with a residual material guide mechanism, and the residual material guide mechanism comprises an upper guide roller and a lower guide roller; the two ends of the lower guide roller are rotatably arranged on the mounting frame, and the lower guide roller is in transmission connection with the lower conveying roller; 2 rotating arms are rotatably arranged on the mounting rack, and the rotating axes of the rotating arms are distributed along the left and right directions; the axis of the upper guide roller and the axis of the lower guide roller are distributed along the left-right direction, two ends of the upper guide roller are rotatably connected with a rotating arm, and the axis of the upper guide roller is positioned above the side, back to the mounting rack, of the axis of the lower guide roller;
the granulating device comprises a granulating cutter holder, an upper hob, a granulating motor and a lower cutter, wherein the lower cutter is relatively fixed with the granulating cutter holder, the lower cutter is positioned between the granulating cutter holder and the excess material guide mechanism, the cutting edge of the lower cutter is arranged towards the direction of the granulating cutter holder, and the cutting edge of the lower cutter is also arranged along the left and right directions; the upper hob comprises a grain cutting roller and a plurality of upper cutters, the upper cutters are arranged on the grain cutting roller, the upper cutters are arranged around the axis of the grain cutting roller, and the cutting edges of the upper cutters are arranged along the left and right directions; the two ends of the granulating roller are rotatably arranged on the granulating cutter seat, the axis of the granulating roller is distributed along the left and right directions, and the upper hob rotates to enable the cutting edges of the upper cutters and the lower cutters to shear in a matching manner; the grain cutting motor is relatively fixed with the grain cutting tool apron, and the grain cutting motor is used for driving the upper hob to rotate.
2. A rolling media particle forming apparatus in accordance with claim 1, wherein: each upper cutter is of a sheet-shaped structure, and an included angle alpha formed by the adjacent 2 sheets of upper cutters on the upper hob is within the range of 15-25 degrees.
3. A rolling media particle forming apparatus in accordance with claim 1, wherein: the pressing mechanism is arranged between the cutting device and the conveying device and comprises a connecting rod and a plurality of pressing sheets, the connecting rod is arranged beside the cutting knife rest, and the axis of the connecting rod is distributed along the left-right direction; one end of each pressing sheet is connected with the connecting rod, the pressing sheets are arranged side by side along the left-right direction, the other end of each pressing sheet is a clamping end, a medium material passing space is formed between the clamping ends of the pressing sheets and the top surface of the lower supporting plate, and the clamping ends of the pressing sheets are arranged on two sides of each circular cutter.
4. A rolling media particle forming apparatus according to claim 3, wherein: the material pressing mechanism further comprises a left mounting seat and a right mounting seat, the left mounting seat and the right mounting seat are relatively fixed with the cutting tool rest, sliding blocks capable of sliding up and down are respectively mounted on the left mounting seat and the right mounting seat, screw holes distributed along the up-down direction are respectively formed in the sliding blocks of the left mounting seat and the right mounting seat, studs are respectively rotatably mounted on the left mounting seat and the right mounting seat, and the studs of the left mounting seat and the right mounting seat are arranged in the screw holes of the sliding blocks in a penetrating mode and are in threaded connection with the screw holes; one end of the connecting rod is fixedly connected with the sliding block on the left mounting seat, and the other end of the connecting rod is fixedly connected with the sliding block on the right mounting seat.
5. A rolling media particle forming apparatus in accordance with claim 1, wherein: the grain cutting device is characterized by further comprising a finished product collecting box, wherein the finished product collecting box is located below the grain cutting device, and a box opening of the finished product collecting box is arranged towards the direction of the grain cutting device.
6. A rolling media particle forming apparatus according to claim 5, wherein: the automatic material conveying device is characterized by further comprising a residual material collecting box, wherein the residual material collecting box is located below the residual material guide mechanism, and a box opening of the residual material collecting box is arranged towards the direction of the residual material guide mechanism.
7. A rolling media particle forming apparatus in accordance with claim 1, wherein: the cutting device is characterized by further comprising a front bearing platform and a rear bearing platform, wherein the front bearing platform and the rear bearing platform are both relatively fixed with the cutting device, the front bearing platform is arranged on the front side of the cutting device, the rear bearing platform is arranged between the cutting device and the conveying device, and guide convex edges are formed on the left side and the right side of the top surface of each of the front bearing platform and the rear bearing platform; the lower supporting plate is fixed between the front supporting platform and the rear supporting platform.
8. A rolling media particle forming apparatus according to claim 6, wherein: the cutting device, the conveying device and the granulating device are all fixed on the supporting table; the support table is provided with a first installation space and a second installation space; the excess material collecting box is embedded into the first mounting space from the side surface of the supporting platform, and an opening communicated with a box opening of the excess material collecting box is formed in the top surface of the supporting platform; the finished product collecting box is embedded into the second mounting space from the side face of the supporting platform, and an opening communicated with the box opening of the finished product collecting box is formed in the top face of the supporting platform.
9. A rolling media particle forming apparatus according to claim 1, further comprising: the mounting frame comprises a left vertical plate and a right vertical plate, the left vertical plate and the right vertical plate are arranged oppositely, elongated holes are formed in the left vertical plate and the right vertical plate, and the length directions of the elongated holes of the left vertical plate and the right vertical plate are distributed along the vertical direction; one end of the lower conveying roller is rotatably arranged on the left vertical plate, and the other end of the lower conveying roller is rotatably arranged on the right vertical plate; one end of the upper conveying roller is rotatably arranged in the elongated hole of the left vertical plate, and the other end of the upper conveying roller is rotatably arranged in the elongated hole of the right vertical plate.
CN202221858614.XU 2022-07-19 2022-07-19 A rolling medium particle forming equipment Active CN217669783U (en)

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Application Number Priority Date Filing Date Title
CN202221858614.XU CN217669783U (en) 2022-07-19 2022-07-19 A rolling medium particle forming equipment

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Application Number Priority Date Filing Date Title
CN202221858614.XU CN217669783U (en) 2022-07-19 2022-07-19 A rolling medium particle forming equipment

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CN217669783U true CN217669783U (en) 2022-10-28

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118990677A (en) * 2024-10-21 2024-11-22 宝鸡爱家家具有限责任公司 Sponge breaker

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118990677A (en) * 2024-10-21 2024-11-22 宝鸡爱家家具有限责任公司 Sponge breaker

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Address after: 528100 Building 1-2, No. 5 Lianxin South Road, Yundonghai Street, Sanshui District, Foshan City, Guangdong Province

Patentee after: Guangdong Guanke Communication Co.,Ltd.

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Address before: 528100 block 2, No. 5, Lianxin South Road, Yundonghai street, Sanshui District, Foshan City, Guangdong Province

Patentee before: Guangdong Fushun Tianji Communication Co.,Ltd.

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