CN217731129U - Floor type air conditioner indoor unit packaging structure and air conditioner with same - Google Patents

Abstract

The utility model provides a console mode air conditioner internal unit packaging structure and have its air conditioner, including top package module, middle package module and bottom package module, set up top, centre, the bottom at the air conditioner indoor unit respectively be provided with respectively on top package module, middle package module, the bottom package module and hold the chamber for hold the packing the air conditioner indoor unit, the packing is accomplished the back middle package module has first clearance between top package module and the middle package module with the second clearance has between the bottom package module. The utility model discloses a packaging structure's multistage setting, greatly reduced the production and the cost of transportation of product, through first, second location structure's setting, the removal of packing module in the middle of having avoided, through spacing support bar, dodge the setting in groove and promoted the barrier propterty to the air guide door, the utility model discloses simple structure, the production and the installation of being convenient for have promoted the barrier propterty to the air conditioner indoor set.

Description

Floor type air conditioner internal unit packaging structure and air conditioner with same

Technical Field

The utility model relates to an air conditioner field particularly, relates to a console mode air conditioner internal unit packaging structure and have its air conditioner.

Background

At present, floor type air conditioner indoor units on the market mostly adopt upper and lower buffer component assemblies to match 0200 type paper boxes (five-side boxes) to complete product packaging, but the space occupation ratio of the upper and lower buffer component assemblies is large, the transportation cost is high, and the air conditioner indoor units packaged by the buffer component assemblies are easy to deform or separate from an air guide door in the transportation process, so that the product performance is influenced.

In addition, the upper and lower cushion members are generally made of EPS (Expanded Polystyrene) foam, EPE (Expanded Polyethylene) pad, and honeycomb paper board, paper corner protectors and paper board, and the manufacturing process is very inconvenient and several processes therein require manual operations, and the high manual operation cost increases the manufacturing cost thereof and also greatly increases the cost ratio of the package in the product.

SUMMERY OF THE UTILITY MODEL

The utility model provides a problem, among the prior art, the floor type air conditioner indoor set that adopts upper and lower buffering subassembly packing appears the wind-guiding door easily in the transportation and warp or deviate from, simultaneously, among the prior art, the raw materials kind that adopts when upper and lower buffering subassembly production is more, and production technology is complicated, and manufacturing cost is higher.

In order to solve the problem, the utility model provides a floor type air conditioner internal unit packaging structure, including top packaging module, middle packaging module and bottom packaging module, set up top, centre, the bottom at the air conditioner indoor unit respectively be provided with on top packaging module, middle packaging module, the bottom packaging module and hold the chamber respectively for hold the packing the air conditioner indoor unit, the packing is accomplished the back top packaging module and middle packaging module between have first clearance middle packaging module with the second clearance has between the bottom packaging module.

This setting can reduce the volume of the packaging structure of machine in the air conditioning, saves its material consumption, reduction in production cost, in addition, the multistage sets up packaging structure can pile up when the transportation and place, greatly reduced its cost of transportation, moreover, because the existence in first clearance, second clearance, packaging structure can be used for packing the machine in the air conditioning of different length specifications, possesses certain commonality.

Furthermore, the total length of the packaged air conditioner indoor unit is recorded as L, the length of the top packaging module is recorded as D1, and the length of the bottom packaging module is recorded as D2, so that D1/L is more than or equal to 24% and less than or equal to 26%, and D2/L is more than or equal to 14% and less than or equal to 16%.

When the length of the top packaging module is insufficient, top foam is prone to shifting and deviating in the pushing process, so that top decorative strips on the top of the air conditioner are white or broken, and the top cover can be damaged when the top packaging module is serious; when the bottom packaging module is not long enough, the left bottom module and the right bottom module are prone to shifting and deviating in the process of falling, and the air conditioner chassis can be damaged in serious conditions.

Furthermore, the length of the first gap is recorded as L1, the length of the second gap is recorded as L2, wherein L1 is less than or equal to 240mm, and L2 is less than or equal to 240mm.

This setting can be ensured packaging structure and the cardboard box atress simultaneously of setting in its outside, can avoid the cardboard box to take place sunken damage by trampling the in-process effectively to direct being trampled in the air conditioning and causing the outward appearance impaired.

The air conditioner further comprises a limiting support bar, wherein the limiting support bar corresponds to the air guide door buckle on the air conditioner indoor unit, and the limiting support bar is used for limiting the air guide door on the air conditioner indoor unit.

This setting can prevent that air guide door and wind channel cooperation are in the collision rebound of pushing down the in-process, has avoided air guide door to deviate from when the collision, has promoted the protection to air guide door position for current buffering subassembly, has guaranteed air conditioning indoor set's normal use.

And further, the air conditioner further comprises an avoiding groove, the avoiding groove is arranged corresponding to the air guide door on the indoor unit of the air conditioner, and a third gap is formed between the avoiding groove and the air guide door after the air conditioner is packaged.

The setting in third clearance can be avoided packaging structure with air guide door's direct contact to it is right to avoid packaging structure when high temperature pile air guide door's extrusion reduces its deformation risk after extrudeing the bounce many times, has guaranteed the integrality of air guide door outward appearance and performance.

Furthermore, the top packaging module is of an integrally formed structure and is sleeved at the top of the indoor unit of the air conditioner through a containing cavity, and the middle packaging module and the bottom packaging module are respectively formed by assembling at least two parts.

The air conditioner indoor unit is beneficial to realizing a falling packaging mode.

Further, middle packing module includes middle upper die piece and middle lower module, the equipment is accomplished to middle upper die piece and middle lower module on upper and lower direction, bottom packing module includes left module in bottom and right module in bottom, the equipment is accomplished to left module in bottom and right module in the left and right directions.

This setting can make the module is in down in the centre the air conditioning indoor set becomes the cushion when falling to in the air conditioning indoor set back, will middle upper module lid is established can accomplish on the module down in the centre equipment of middle packing module, simultaneously, when the equipment is accomplished to the left module in bottom and the right module in bottom about the direction, can need not lift up the air conditioning indoor set, time, manpower, material resources consumption when greatly reduced the equipment of air conditioning indoor set packaging structure have reduced the packing cost of product.

Further, a second positioning structure is arranged between the middle upper module and the middle lower module, and the second positioning structure is used for preventing relative movement between the middle upper module and the middle lower module.

The arrangement can prevent the middle upper module from sliding away from the protection position in the transportation process, and the protection effect is ensured.

Furthermore, a first positioning structure is arranged on the middle packaging module and is matched with a hand digging hole in the indoor unit of the air conditioner for positioning.

This setting is used for avoiding middle package module slides to the top or the bottom of air conditioning indoor set in the transportation to ensure middle package module is to the protective effect of air conditioning indoor set.

The utility model also discloses an air conditioner, the air conditioner adopts as above floor type air conditioner internal unit packaging structure.

Compared with the prior art, the air conditioner and the packing structure of the floor type air conditioner indoor unit have the same advantages, and the details are not repeated.

Compared with the prior art, the utility model discloses a top package module, middle package module, bottom package module and first clearance, the setting in second clearance, greatly reduced packaging structure's whole volume, just top package module, middle package module, bottom package module can pile up and place, greatly reduced packaging structure's cost of transportation, through middle package module and the air conditioner indoor set on dig first location structure between the hand hole to and middle module, middle setting of second location structure between the module down, accomplish middle package module's location makes it can not take place the displacement in the transportation, has ensured packaging structure's barrier propterty, simultaneously through the setting with the corresponding spacing support bar of wind-guiding door buckle, has avoided the problem that the wind-guiding door deviates from in the transportation, through the setting of dodging the groove, has prevented that the wind-guiding door from taking place to warp when high temperature pile, has guaranteed the integrality of wind-guiding door outward appearance and performance, the utility model discloses simple structure is convenient for production and installation, when reducing packaging structure production cost of transportation, has promoted the performance of indoor set protection.

Drawings

FIG. 1 is a schematic view of a lower cushion of the prior art;

fig. 2 is a schematic view of the whole structure of the air-conditioning indoor unit after the packaging structure of the embodiment of the present invention is packaged;

fig. 3 is a schematic diagram showing a comparison between the lower buffer member and the packaging structure of the indoor unit of the air conditioner in the prior art;

fig. 4 is a right side view of the air-conditioning indoor unit packaging structure according to the embodiment of the present invention after the packaging is completed;

fig. 5 is a schematic structural view of the middle lower module (left) and the first positioning structure on the air conditioner indoor unit (right) in the embodiment of the present invention;

fig. 6 is a schematic structural view of a second positioning structure between the middle upper module and the middle lower module according to the embodiment of the present invention;

fig. 7 is a schematic structural view of the air-conditioning indoor unit packaging structure and the air-conditioning indoor unit after the air-conditioning indoor unit packaging is completed, wherein the limiting support is arranged corresponding to the air guide door fastener;

FIG. 8 is an enlarged partial view of the area A in FIG. 7;

fig. 9 is a schematic structural view of the embodiment of the present invention, after the package of the middle upper module and the air conditioner indoor unit is completed, the middle upper module and the air guide door of the air conditioner are provided with a clearance hole therebetween.

Description of reference numerals:

1-a lower buffer; 11-honeycomb paperboard; 12-EPS foam; 13-EPE liner; 14-paper corner protectors; 2-a packaging structure; 21-a top packaging module; 22-intermediate packaging module; 221-middle upper module; 2211-avoidance slot; 222-middle lower module; 2221-bump; 223-a second positioning structure; 2231-a convex portion; 2232-groove section; 23-bottom packaging module; 231-bottom left module; 232-bottom right module; 24-a limit support bar; 3-an air-conditioning indoor unit; 31. digging a hand hole; 32-air guide door buckle; 33-air guide door.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail with reference to the accompanying drawings and embodiments. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. The specific embodiments described herein are merely illustrative of the invention and are not intended to be limiting of the invention.

In the prior art, as shown in fig. 1, a floor type air conditioner indoor unit 3 is usually packaged by combining an upper buffer member (not shown in the figure) and a lower buffer member 1 and then matching with a carton, because the upper buffer member and the lower buffer member 1 usually completely cover the air conditioner indoor unit 3, the sizes of the upper buffer member and the lower buffer member 1 in the prior art are large, the space occupation is also large, and the transportation cost is high, generally, the upper buffer member and the lower buffer member 1 are formed by adhering a honeycomb paperboard 11, EPS foam 12, an EPE liner 13 and a paper corner protector 14, the production process is complicated, and partial processes in the upper buffer member and the lower buffer member 1 need to be completed manually, so that the production cost of the existing upper buffer member and lower buffer member 1 further rises, the cost of the packaging cost in the whole air conditioner product is high, in addition, because the floor type air conditioner indoor unit 3 has a wind guide door type and a sliding door type, the structure of the upper and lower matched packaging in the prior art can provide good protection for the sliding door type indoor unit, but in the process of the protection type air guide door type is frequently deformed or separated, the wind guide door type indoor unit cannot provide good protection effect for users, and the use of the air guide door type indoor unit is seriously affected.

The present invention provides a floor type air conditioner internal unit packaging structure and an air conditioner with the same, which are described in detail below with reference to the accompanying drawings.

Example 1

The embodiment provides a floor type air conditioner indoor unit packaging structure, as shown in fig. 2, including a top packaging module 21, a middle packaging module 22, and a bottom packaging module 23, which are respectively disposed at the top, middle, and bottom of an air conditioner indoor unit 3, wherein the top packaging module 21, the middle packaging module 22, and the bottom packaging module 23 are respectively provided with a containing cavity for containing and packaging the air conditioner indoor unit 3, after the packaging is completed, a first gap is formed between the top packaging module 21 and the middle packaging module 22, and a second gap is formed between the middle packaging module 22 and the bottom packaging module 23. As shown in fig. 3, this setting can reduce the volume of the packaging structure 2 of the air-conditioning indoor unit 3, save the material consumption thereof, and reduce the production cost, and in addition, the multi-section setting the packaging structure 2 can be stacked and placed during transportation, so that the transportation cost is greatly reduced, and moreover, because of the existence of the first gap and the second gap, the packaging structure 2 can be used for packaging the air-conditioning indoor units 3 with different length specifications, and has certain universality.

In this embodiment, the top packing module 21 is an integrally formed structure, and is sleeved on the top of the air-conditioning indoor unit 3 through a containing cavity, and the middle packing module 22 and the bottom packing module 23 are assembled by at least two parts, because the conventional air-conditioning indoor unit 3 is usually transported in a way of falling down for stacking more products and reducing the transportation cost, and therefore, when packing is performed, the above arrangement helps to realize the falling down packing way of the air-conditioning indoor unit 3, the top size of the conventional air-conditioning indoor unit 3 is usually smaller than that of the middle part and the bottom part, and when packing, the top packing module 21 can be easily sleeved on the top of the air-conditioning indoor unit 3, but if the middle packing module 22 and/or the bottom packing module 23 are integrally formed, firstly, the accommodating cavity on the middle packaging module 22 is larger than the top size of the indoor air conditioner unit 3, and a corresponding positioning structure cannot be arranged between the middle packaging module 22 and the indoor air conditioner unit 3, which will cause the middle packaging module 22 to freely slide in the transportation process and reduce the protection effect on the indoor air conditioner unit 3, secondly, because the bottom of the indoor air conditioner unit 3 is usually larger than the middle part, the indoor air conditioner unit 3 needs to be lifted and placed when the bottom packaging module 23 is arranged, which consumes a large amount of manpower or material resources, and in this embodiment, the top packaging module 21 can be firstly arranged in place, then, the air-conditioning indoor unit 3 is laid down on one part of the middle packaging module 22, the other parts of the middle packaging module 22 are assembled, and then the bottom packaging module 23 is assembled, generally, the bottom packaging module 23 is assembled in a left-right assembling mode, and the assembly can be completed without lifting the air-conditioning indoor unit 3, so that time and labor are saved.

Specifically, the middle packaging module 22 includes a middle upper module 221 and a middle lower module 222, the middle upper module 221 and the middle lower module 222 are assembled in the up-down direction, the bottom packaging module 23 includes a bottom left module 231 and a bottom right module 232, the bottom left module 231 and the bottom right module 232 are assembled in the left-right direction, it should be noted that the up-down direction refers to the up-down direction in the conventional sense after the air-conditioning indoor unit 3 is laid down, the left-right direction refers to the up-down direction in the conventional sense after the air-conditioning indoor unit 3 is laid down, the top of the air-conditioning indoor unit 3 is taken as the front, the bottom of the air-conditioning indoor unit 3 is taken as the rear, and the up-down direction in the conventional sense after the air-conditioning indoor unit 3 is taken as the left-right direction in the coordinate system formed by the up-down direction, this arrangement can make the middle lower module 222 become a cushion block when the air-conditioning indoor unit 3 is laid down, and after the air-conditioning indoor unit 3 is laid down, the middle upper module 221 is covered on the middle lower module 222 to complete the assembly of the middle packaging module 22, and at the same time and material consumption of the air-conditioning indoor unit 3 can be greatly reduced without lifting up, and the packaging cost of the air-conditioning indoor unit 3 can be greatly reduced.

As some examples, as shown in fig. 4, when the total length of the air-conditioning indoor unit 3 after being packaged is denoted by L, the length of the top packaging module 21 is denoted by D1, and the length of the bottom packaging module 23 is denoted by D2, then 24% to 26% of D1/L, 14% to 16% of D2/L are both greater than or equal to D1/L, when the length of the top packaging module 21 is insufficient, the top foam is prone to shifting and deviating during the pushing process, resulting in blank top or breakage of the top trim strip of the air conditioner, and in severe cases, possibly causing breakage of the top cover; when the length of the bottom packaging module 23 is insufficient, the bottom left module 231 and the bottom right module 232 are prone to shifting and deviating in the process of being pushed down and falling, and the air conditioner chassis can be damaged seriously, and through research, when the length of the top packaging module 21 and the bottom packaging module 23 is in the range, the good protection effect can be ensured, preferably, D1/L =25%, and D2/L =15%.

Specifically, in the present embodiment, the length of the first gap is denoted as L1, and the length of the second gap is denoted as L2, where L1 is less than or equal to 240mm, and L2 is less than or equal to 240mm. This setting can ensure that packaging structure 2 and the carton that sets up in its outside atress simultaneously, can avoid the carton to take place sunken damage by the in-process of stepping on effectively to direct stepped on of air conditioning indoor set 3 causes the outward appearance impaired.

As an embodiment of the present invention, as shown in fig. 5, a first positioning structure is disposed on the middle package module 22, the first positioning structure is positioned in cooperation with a hand digging hole 31 on the air conditioner indoor unit 3, the first positioning structure is used for preventing the middle package module 22 from sliding in the length direction of the air conditioner, so as to ensure that the sizes of L1 and L2 are not changed, and prevent the middle package module 22 from sliding to the top or the bottom of the air conditioner indoor unit 3 during transportation, so as to ensure the protective effect of the middle package module 22 on the air conditioner indoor unit 3, it should be understood that, in the prior art, for convenience of transportation, the hand digging hole 31 is generally disposed at the middle position of the air conditioner indoor unit 3, and for appearance, the hand digging hole 31 is generally disposed at the rear side of the air conditioner indoor unit 3, and is also the lower side of the air conditioner indoor unit 3 in the laid down state, therefore, in this embodiment, the first positioning structure is disposed on the middle lower module 222, preferably, the first positioning structure is a bump 1, and, when the bump 2222222221 is inserted into the hand digging hole 31, and positioning is preferably between the height of 22218 mm and 20mm.

Preferably, as shown in fig. 6, a second positioning structure 223 is disposed between the upper middle module 221 and the lower middle module 222, and the second positioning structure 223 is configured to prevent relative movement between the upper middle module 221 and the lower middle module 222, so as to prevent the upper middle module 221 from sliding away from the protecting position during transportation, and ensure the protecting effect.

Specifically, as shown in fig. 5 and fig. 6, the second positioning structure 223 includes at least one protruding portion 2231 and a groove portion 2232 disposed opposite to the protruding portion 2231, and the protruding portion 2231 and the groove portion 2232 are matched to complete positioning, the second positioning structure is simple and easy to produce and assemble, and has a good positioning effect, in some preferred embodiments, the protruding portion 2231 and the groove portion 2232 are in interference fit, and this arrangement can further increase the positioning effect of the second positioning structure 223, so that the middle package module 22 obtains a good package protection effect.

As a preferred embodiment, top packing module 21, middle packing module 22 and bottom packing module 23 are all EPS foam, and this setting makes packaging structure 2's production raw and other materials single, for prior art greatly reduced raw and other materials purchasing restriction, and packaging structure 2 that this embodiment provided produces portably, need not artifical bonding, greatly reduced manufacturing cost.

Example 2

In the prior art, the matching part of the air guide door 33 on the indoor air conditioner 3 and the air duct is easy to collide and rebound in the process of being pushed down, so that the air guide door 33 is separated, and the normal use of the indoor air conditioner 3 is influenced.

For solving above-mentioned problem, on embodiment 1's basis, in this embodiment, as shown in fig. 7, fig. 8, packaging structure 2 still includes limit support bar 24, limit support bar 24 with air guide door buckle 32 on the air conditioning indoor unit 3 corresponds the setting, limit support bar 24 is used for right air guide door 33 on the air conditioning indoor unit 3 is spacing, specifically after the packing is accomplished, limit support bar 24 with air guide door buckle 32 butt to prevent that air guide door 33 and wind channel cooperation are in the collision bounce-back of pushing down the in-process, avoided air guide door 33 to deviate from when the collision, promoted the protection to air guide door 33 position for current buffer assembly, guaranteed air conditioning indoor unit 3's normal use.

Preferably, as shown in fig. 9, an avoiding groove 2211 is further disposed on the packaging structure 2, the avoiding groove 2211 is disposed in the accommodating cavity, the avoiding groove 2211 is disposed corresponding to the air guide door 33, after the packaging is completed, a third gap is formed between the avoiding groove 2211 and the air guide door 33, two side edges of the avoiding groove 2211 are smoothly and fittingly disposed with a front panel of the indoor unit 3 of the air conditioner, and the third gap is disposed to avoid direct contact between the packaging structure 2 and the air guide door 33, so as to avoid extrusion of the air guide door 33 by the packaging structure 2 during high-temperature stacking, reduce deformation risk after multiple extrusion rebounds, and ensure appearance and performance integrity of the air guide door 33.

Example 3

The embodiment discloses an air conditioner, which comprises the floor type air conditioner internal unit packaging structure according to any one of embodiments 1 to 2.

The advantages of the air conditioner provided in this embodiment and the floor type air conditioner internal unit packaging structure described in any one of embodiments 1 to 2 are the same as those of the prior art, and are not described herein again.

It should be noted that all terms used in the present invention for directional and positional indication, such as: "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", "top", "lower", "tail end", "head end", "center", etc. are only used to explain the relative positional relationship, connection conditions, etc. between the parts in a certain specific state, and only for the convenience of description the present invention, rather than requiring that the present invention must be constructed and operated in a specific orientation, and therefore, cannot be understood as a limitation of the present invention. In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit ly indicating the number of technical features indicated.

Although the present invention is disclosed above, the present invention is not limited thereto. Various changes and modifications may be effected therein by one of ordinary skill in the pertinent art without departing from the scope or spirit of the present invention, and the scope of the present invention is defined by the appended claims.

Claims (10)

1. The utility model provides a floor type air conditioner indoor unit packaging structure, its characterized in that includes top packing module (21), middle packing module (22) and bottom packing module (23), sets up respectively in the top of air conditioner indoor unit (3), in the middle of, bottom be provided with respectively on top packing module (21), middle packing module (22), bottom packing module (23) and hold the chamber for hold the packing air conditioner indoor unit (3), after the packing is accomplished, have first clearance between top packing module (21) and middle packing module (22), have the second clearance between middle packing module (22) and bottom packing module (23).

2. The floor type air conditioner indoor unit packaging structure as claimed in claim 1, wherein the total length of the air conditioner indoor unit (3) after packaging is recorded as L, the length of the top packaging module (21) is recorded as D1, and the length of the bottom packaging module (23) is recorded as D2, so that D1/L is more than or equal to 24% and less than or equal to 26%, and D2/L is more than or equal to 14% and less than or equal to 16%.

3. The floor type air conditioner internal unit packaging structure as claimed in claim 1, wherein the length of the first gap is denoted as L1, and the length of the second gap is denoted as L2, wherein L1 is ≤ 240mm, and L2 is ≤ 240mm.

4. The floor type air conditioner indoor unit packaging structure as claimed in claim 1, further comprising a limiting support bar (24), wherein the limiting support bar (24) is arranged corresponding to the air guide door fastener (32) on the air conditioner indoor unit (3), and the limiting support bar (24) is used for limiting the air guide door (33) on the air conditioner indoor unit (3).

5. The indoor unit packaging structure of the floor type air conditioner as claimed in claim 1, further comprising an avoiding groove (2211), wherein the avoiding groove (2211) is disposed corresponding to the air guide door (33) of the indoor unit (3) of the air conditioner, and a third gap is formed between the avoiding groove (2211) and the air guide door (33) after the packaging is completed.

6. The floor type air conditioner indoor unit packaging structure as claimed in any one of claims 1-5, wherein the top packaging module (21) is an integral structure sleeved on the top of the air conditioner indoor unit (3) through a containing cavity, and the middle packaging module (22) and the bottom packaging module (23) are respectively formed by assembling at least two parts.

7. The floor type air conditioner indoor unit packing structure as claimed in claim 6, wherein the middle packing module (22) comprises a middle upper module (221) and a middle lower module (222), the middle upper module (221) and the middle lower module (222) are assembled in an up-down direction, the bottom packing module (23) comprises a bottom left module (231) and a bottom right module (232), and the bottom left module (231) and the bottom right module (232) are assembled in a left-right direction.

8. The floor type air conditioner indoor unit packing structure as claimed in claim 7, wherein a second positioning structure (223) is provided between the middle upper module (221) and the middle lower module (222), the second positioning structure (223) for preventing relative movement between the middle upper module (221) and the middle lower module (222).

9. The floor type air conditioner indoor unit packaging structure as claimed in claim 7 or 8, wherein a first positioning structure is arranged on the middle packaging module (22), and the first positioning structure is matched and positioned with a hand digging hole (31) on the air conditioner indoor unit (3).

10. An air conditioner comprising an air conditioning indoor unit (3) and a packing structure (2) for packing the air conditioning indoor unit (3), characterized in that the packing structure (2) is the floor type air conditioning indoor unit packing structure as claimed in any one of claims 1 to 9.

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