CN218705460U - LED module protection piece, packaging structure and packing box - Google Patents

Abstract

The utility model provides a LED module protection piece, packaging structure and packing box relates to packing technical field. This LED module protection piece is used for packing the LED module, and LED module protection piece includes main part and a plurality of partition portion. The main body can support the LED module; the plurality of separating parts are arranged on the main body, and a first clamping groove is formed between each two adjacent separating parts and the main body and used for accommodating the LED module; wherein, seted up the first groove of dodging in the main part, the first groove of dodging extends to the bottom of main part from the top of main part for dodge the lamp plate. Through set up the first groove of dodging in the main part for dodge the lamp plate side. When encountering impact force in the transportation process, the impact force can directly act on the bottom shell of the LED module rather than the side surface of the lamp panel. The LED module protection piece can be made by the cotton material of pearl, replaces the effect of angle bead protection lamp plate, can realize saving the cost of manual work and material like this.

Description

LED module protection piece, packaging structure and packing box

Technical Field

The utility model relates to the field of packaging technology, especially, relate to a LED module protection piece, packaging structure and packing box.

Background

LED (Light-Emitting Diode) display screen is the product that uses comparatively extensively in the LED product, and the LED display screen is formed by the equipment of polylith LED module, and the LED module generally comprises lamp plate and drain pan, in the transportation, easily causes the lamp plate to warp the condition such as damage, lamp pearl damage or drop when receiving the extrusion.

Among the correlation technique, generally adopt the cotton combination angle bead of pearl to pack the LED module, the angle bead can play the guard action to the lamp plate, prevents to collide in the transportation. However, the cost of using the corner protector is high, the corner protector needs to be installed manually or by a corner protector machine, a large amount of packing time is consumed, and the cost of labor and materials is high.

It is noted that the information disclosed in the above background section is only for enhancement of understanding of the background of the present disclosure and therefore may include information that does not constitute prior art that is already known to a person of ordinary skill in the art.

Disclosure of Invention

An object of the present disclosure is to provide a protection piece of LED module, packaging structure and packing box to overcome because artifical and the problem that the material is with high costs when packing LED module among the correlation technique and doing the protection to the lamp plate.

Additional features and advantages of the disclosure will be set forth in the detailed description which follows, or in part will be obvious from the description, or may be learned by practice of the disclosure.

According to one aspect of the present disclosure, an LED module protector for packaging an LED module, the LED module including a lamp panel and a bottom case, the LED module protector including a main body capable of supporting the LED module and a plurality of partitions; the plurality of separating parts are arranged on the main body, two adjacent separating parts and the main body form a first clamping groove, and the first clamping groove is used for accommodating the LED module; wherein, seted up the first groove of dodging in the main part, the first groove of dodging is followed the top of main part extends to the bottom of main part is used for dodging the lamp plate.

Through the first draw-in groove that two adjacent partitions formed with the main part, can the holding LED module, avoid taking place to slide, reduce in the transportation because slide and cause the phenomenon that strikes lamp plate each other and warp, damage. Simultaneously, set up the first groove of dodging in the main part for dodge the lamp plate side. When meeting the impact force in the transportation, the impact force can directly act on the LED module bottom shell rather than on the lamp panel side. The LED module protection piece can be made by the pearl cotton, replaces the effect of angle bead protection lamp plate, can realize saving the cost of manual work and material like this.

In an embodiment of the present disclosure, the display device further includes a substrate, the substrate is disposed at the bottom of the main body, the substrate is provided with a second avoiding groove, and the second avoiding groove is communicated with the first avoiding groove.

Set up on the base plate of main part bottom and offered the second and dodge the groove, the second dodges the groove and dodges groove intercommunication with the first, and the lamp plate bottom surface can be dodged in the groove to the second, avoids the lamp plate atress to cause the condition such as lamp collision, lamp fall.

In an embodiment of the present disclosure, a third avoiding groove is formed in the bottom surface of the substrate, and the third avoiding groove is disposed right below the second avoiding groove.

When the LED module protection piece stacks up, the upper LED module protection piece that is equipped with the LED module has certain weight, can cause the extrusion to the LED module in the LED module protection piece of lower floor under the action of gravity, and the third dodges the groove and can dodge lower floor's lamp plate top surface.

In one embodiment of the present disclosure, the LED module protection member is integrally formed.

The LED module protection piece is made by integrated into one piece's manufacturing process, can let the structure of LED module protection piece compacter, makes first groove and the second of dodging dodge the connection in groove more stable.

In an embodiment of the present disclosure, opposite sides of the first avoidance groove are disposed in the center of the partition portion.

Through the adjacent partition portion of the first groove of dodging opposite sides setting between two parties for a left side, two right LED module protection piece structures that are used for packing the LED module are the same completely, and LED module protection piece can batch production, saves manufacturing cost.

In one embodiment of the present disclosure, the width of the first avoiding groove is greater than the thickness of two of the lamp plates.

Through setting up the first width of dodging the groove and being greater than two lamp plate thicknesses, make every first groove of dodging can dodge two lamp plates simultaneously.

In an embodiment of the present disclosure, a second slot extending to a top surface is formed on a side surface of the partition, and the second slot can accommodate a screw on the LED module.

Set up the second draw-in groove that extends to the top surface through the side of partition portion, make the LED module that is equipped with the screw can follow the partition portion top and insert in the same place, can satisfy the packing to the LED module that is equipped with or is not equipped with the screw like this simultaneously, satisfy the secondary and transport the demand.

According to another aspect of the present disclosure, an LED module packaging structure is provided, which includes at least two LED module protection members as described above, and the two LED module protection members are correspondingly disposed for accommodating the LED modules.

Have two at least LED module protection pieces, can pack a plurality of LED modules. The two LED module protecting pieces are correspondingly arranged and used for containing the LED modules and protecting two side edges of the LED modules. In one embodiment of the present disclosure, the card board is used for separating the LED modules in the same first card slot.

The LED module in the same first draw-in groove is separated with the cardboard, can protect two adjacent lamp plates, slows down the mutual extrusion between two adjacent lamp plates, avoids appearing the damage.

According to still another aspect of the present disclosure, an LED module packaging box is provided, which includes a plurality of the above-mentioned packaging structures and a box body, and the plurality of the packaging structures are arranged in the box body.

Establish in the box through a plurality of packaging structure, can protect the LED module to can pack the transportation in batches.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and together with the description, serve to explain the principles of the disclosure. It should be apparent that the drawings in the following description are merely examples of the disclosure and that other drawings may be derived by those of ordinary skill in the art without inventive effort.

Fig. 1 shows a schematic structural diagram of an LED module protection member according to an embodiment of the present disclosure.

Fig. 2 is a schematic view illustrating a first view angle structure of another LED module protection member according to an embodiment of the disclosure.

Fig. 3 is a second view angle structure diagram of the LED module protection member in fig. 2.

Fig. 4 shows a schematic diagram of an LED module packaging structure in an embodiment of the present disclosure.

Fig. 5 shows a schematic diagram of another LED module package structure in the embodiment of the present disclosure.

Fig. 6 is a schematic view illustrating a first view angle structure of an LED module package box according to an embodiment of the disclosure.

Fig. 7 is a second view structure diagram of the LED module package box in fig. 6.

Wherein the reference numerals are as follows:

100. packing cases; 110. a box body; 120 of a solvent; a packaging structure; 121. an LED module protection member; 122. a main body; 123. a partition portion; 124. a substrate; 125. a left LED module protection piece; 126. a right LED module protection piece; 127. a paperboard;

200. an LED module; 210. a lamp panel; 220. a bottom case;

A. a first card slot; B. a second card slot; C. a first avoidance slot; D. a first inner wall; E. a second inner wall; F. a central shaft; G. a second avoidance slot; H. a third avoidance slot; I. a screw; J. relative distance.

Detailed Description

Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed description will be omitted.

In the description of the present disclosure, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be considered as limiting the present disclosure.

In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present disclosure. It will be apparent, however, to one skilled in the art, that the present disclosure may be practiced without one or more of these specific details. In other instances, well-known features of the art have not been described in order to avoid obscuring the present disclosure.

Referring to fig. 4, the LED module 200 may include a lamp panel 210 and a bottom case 220, the lamp panel 210 is formed by regularly arranging a certain number of LED beads together and then packaging the LED beads, the LED beads are mounted on the lamp panel 210, and the lamp panel 210 is connected to the bottom case 220. The lamp panel 210 includes a bottom surface, a top surface and two side surfaces all around, and when the LED module 200 is extruded, the lamp panel 210 is easily deformed, damaged, and the lamp bead is damaged or falls off.

Referring to fig. 1, representatively illustrating in fig. 1 an LED module protector 121 that can embody principles of the present disclosure can be used to package an LED module 200, the LED module protector 121 includes a body 122 and a plurality of partitions 123. The main body 122 and two adjacent partitions 123 form a first card slot a for accommodating the LED module 200; a first avoidance groove C is formed in the main body 122 to protect the side surface of the lamp panel 210 of the LED module 200.

It is understood that in other embodiments, the LED module protector 121 may also be used to package other crash-fragile lamp panels 210, and is not limited to the lamp panel 210 of the LED module 200.

The main body 122 may be a rectangular parallelepiped, the height of the main body 122 may be equal to the height of the LED module 200, a plurality of partitions 123 are respectively disposed along the length direction of the main body 122, and each partition 123 extends from the top to the bottom of the main body 122. The contact surface that can realize main part 122 and separator 123 with LED module 200 is bigger like this, makes first draw-in groove A better to LED module 200's spacing effect, reduces in the transportation because LED module 200 slides and causes the probability of mutual striking fragmentation phenomenon.

The main body 122 is provided with a first avoiding groove C extending from the top of the main body 122 to the bottom of the main body 122. Wherein, first groove C of dodging can be corresponding with the position of lamp plate 210 side for dodge lamp plate 210 side. Run into the impact force when causing LED module protection piece 121 to receive the extrusion in the transportation, first groove C of dodging can play the cushioning effect, and the impact force can directly be used in LED module 200 drain pan 220 rather than on lamp plate 210 side, avoids lamp plate 210 and first draw-in groove A's inner wall contact and causes the extrusion, can realize the protection to lamp plate 210 side and LED lamp pearl like this.

The LED module protection member 121 may be made of a pearl wool material, which is a novel environment-friendly packaging material, and has many advantages of good plasticity, strong toughness, recycling, environmental protection, strong impact resistance, etc. The LED module protection piece 121 made of the pearl wool material can replace the effect of the corner protection lamp panel 210 in the prior art, and therefore the cost of saving labor and materials can be achieved. Of course, in other embodiments, the LED module protector 121 may be made of sponge, foam, or the like.

Referring to fig. 2, another LED module protector 121 that can embody principles of the present disclosure is representatively illustrated in fig. 2, the LED module protector 121 may further include a substrate 124.

The substrate 124 is disposed at the bottom of the main body 122 and connected to the bottoms of the plurality of partitions 123. The main body 122, the base plate 124 and the inner walls of two adjacent partitions 123 are connected to form a first slot a. The first card slot a is used for accommodating the LED module 200, so that the bottom of the LED module 200 can be protected during transportation.

The second avoiding groove G is formed in the substrate 124, the second avoiding groove G is communicated with the first avoiding groove C, and the width of the second avoiding groove G may be the same as that of the first avoiding groove C. The second dodges groove G and can correspond lamp plate 210 bottom surface, can play the effect of protection lamp plate 210 bottom surface in the transportation. In this embodiment, the first groove C and the second groove G of dodging of setting can realize protecting lamp plate 210's side and two positions in bottom surface, avoids lamp plate 210 atress to cause the condition such as lamp collision, fall the lamp.

Referring to fig. 2 and 5, a third avoiding groove H is formed in the bottom surface of the substrate 124, the third avoiding groove H is disposed under the second avoiding groove G, and a certain thickness is formed between the adjacent second avoiding groove G and the third avoiding groove H. When the LED modules 200 are packaged in the vertically stacked manner, the LED module protector 121 on the upper layer has a certain weight after the LED modules 200 are mounted thereon, and the LED modules 200 in the LED module protector 121 on the lower layer are extruded under the action of gravity. The third dodges groove H and can dodge lower floor's lamp plate 210 top surface. Can realize protecting lamp plate 210's side, bottom surface and three position of top surface like this.

The LED module protection member 121 is manufactured by an integrally formed manufacturing process, so that the main body 122, the substrate 124 and the plurality of partitions 123 are seamlessly connected, and the structure of the LED module protection member 121 is more compact, so that the connection of the first avoidance groove C, the second avoidance groove G and the third avoidance groove H is more stable.

Referring to fig. 3 and 4, the first avoiding groove C is centrally disposed with respect to the adjacent separating portions 123 on two opposite sides, that is, the relative distances J from the central axis F of the first avoiding groove C to the inner walls of the adjacent separating portions 123 on two opposite sides are equal. Therefore, the two LED module protecting pieces 121 can be symmetrically placed left and right to package the LED modules 200, the left LED module protecting piece 125 and the right LED module protecting piece 126 are identical in structure, so that the manufacturing process is less, the process is simple, the LED module protecting pieces 121 can be produced in batch, and the manufacturing cost is saved.

The first width of dodging groove C is greater than the thickness of two lamp plates 210, and the first groove C of dodging has first inner wall D and second inner wall E, and wherein, the first width of dodging groove C refers to the distance of first inner wall D to second inner wall E. Make every first groove C of dodging can dodge two lamp plates 210 simultaneously like this.

Cardboard 127 can be placed between two adjacent lamp plates 210 in same first draw-in groove A for separate two adjacent lamp plates 210, slow down the mutual extrusion between two adjacent lamp plates 210, avoid appearing the damage. Wherein, cardboard 127 can be corrugated container board 127, and corrugated container board 127 is a multilayer gluing body, has higher mechanical strength, can withstand the collision in the handling and fall, is favorable to the protection to lamp plate 210.

Referring to fig. 2 and 4, the side surface of the partition 123 is provided with a second slot B extending to the top surface, and the second slot B can accommodate a screw I on the LED module 200.

The second card slot B may be a rectangular slot, and the second card slot B extends from the top of the partition 123 to the joint of the partition 123 and the substrate 124, and two adjacent second card slots B are oppositely arranged. The LED module 200 with the screw I can be inserted from the top of the partition part 123, so that the LED module 200 with or without the screw I can be packaged conveniently, and the requirement for secondary transfer is facilitated. Of course, in other embodiments, the second card slot B may also extend from the top to the middle of the partition 123, and so on, according to the position of the screw I for assembling the LED module 200.

Referring to fig. 4 and 5, an LED module 200 packaging structure 120 includes a paper board 127 and at least two LED module protectors 121, the two LED module protectors 121 are disposed correspondingly, the paper board 127 is disposed between two LED modules 200 in the same first card slot a, and the packaging structure 120 is used to protect a lamp panel 210 of the LED module 200.

Packaging structure 120 has a plurality of LED module protection pieces 121, and per two LED module protection pieces 121 can set up to a set of, and every group LED module protection piece 121 is bilateral symmetry and puts, for example, first draw-in groove A on the left LED module protection piece 125 one-to-one corresponds first draw-in groove A on the right LED module protection piece 126, and holding polylith LED module 200 between left LED module protection piece 125 and the right LED module protection piece 126, wherein, the lamp plate 210 of two LED modules 200 is put relatively and is separated with cardboard 127 in the middle. The two LED module protectors 121 can protect both sides of the LED module 200.

When two sets of LED module protection pieces 121 pack polylith LED module 200 and are stacked from top to bottom and put, wherein, the third of upper LED module protection piece 121 bottom dodges groove H and corresponds lamp plate 210 top surface in the lower LED module protection piece 121. Of course, in other embodiments, the plurality of LED module protectors 121 may be arranged in a tiled manner, or may be arranged in a tiled manner or in a stacked manner.

Referring to fig. 6 and 7, fig. 7 is a second perspective structural view of the LED module package 100 in fig. 6. An LED module 200 packing case 100, the packing case 100 includes a plurality of the above-mentioned packing structures 120, and a case body 110, wherein the plurality of packing structures 120 are disposed in the case body 110. The housing 110 may be a square or rectangular parallelepiped, and the interior of the housing 110 may accommodate a plurality of packaging structures 120. The packing box 100 has a protection effect on the LED module 200, and can be transported or transported in bulk by being loaded into the packing box 100 after the LED module 200 is packed by the packing structure 120.

It is to be understood that the various examples described above may be utilized in various orientations (e.g., inclined, inverted, horizontal, vertical, etc.) and in various configurations without departing from the principles of the present disclosure. The embodiments illustrated in the drawings are shown and described merely as examples of useful applications of the principles of the disclosure, which is not limited to any specific details of these embodiments.

Of course, once the above description of representative embodiments is considered in great detail, those skilled in the art will readily appreciate that many modifications, additions, substitutions, deletions, and other changes may be made to these specific embodiments, and such changes are within the scope of the principles of the present disclosure. Therefore, the foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the present disclosure being limited solely by the appended claims and their equivalents.

Claims (10)

1. The utility model provides a LED module protection piece for packing the LED module, the LED module includes lamp plate and drain pan, its characterized in that, LED module protection piece includes:

a main body capable of supporting the LED module;

the plurality of separating parts are arranged on the main body, two adjacent separating parts and the main body form a first clamping groove, and the first clamping groove is used for accommodating the LED module;

wherein, seted up the first groove of dodging in the main part, the first groove of dodging is followed the top of main part extends to the bottom of main part is used for dodging the lamp plate.

2. The protection member of claim 1, further comprising a substrate disposed at the bottom of the main body, wherein the substrate defines a second avoiding groove, and the second avoiding groove is communicated with the first avoiding groove.

3. The LED module protection member as claimed in claim 2, wherein a third avoiding groove is formed on the bottom surface of the substrate, and the third avoiding groove is disposed directly below the second avoiding groove.

4. The LED module protector as recited in claim 2, wherein the LED module protector is integrally formed.

5. The LED module protector of claim 1, wherein the first relief groove is centered adjacent the divider on opposite sides of the first relief groove.

6. The LED module protector of claim 1, wherein the width of the first avoiding groove is greater than the thickness of two of the lamp plates.

7. The LED module protector of claim 1, wherein the side surface of the partition is opened with a second slot extending to the top surface, the second slot being capable of receiving a screw on the LED module.

8. An LED module packaging structure, comprising at least two LED module protecting members as claimed in any one of claims 1 to 7, wherein the two LED module protecting members are correspondingly arranged for accommodating the LED modules.

9. The LED module packaging structure of claim 8, further comprising a paperboard for separating LED modules within the same first card slot.

10. An LED module packaging box, which is characterized by comprising a plurality of packaging structures according to any one of claims 8 to 9 and a box body, wherein the plurality of packaging structures are arranged in the box body.

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