CN217727426U - Automatic tin soldering machine - Google Patents
Automatic tin soldering machine Download PDFInfo
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- CN217727426U CN217727426U CN202220527875.7U CN202220527875U CN217727426U CN 217727426 U CN217727426 U CN 217727426U CN 202220527875 U CN202220527875 U CN 202220527875U CN 217727426 U CN217727426 U CN 217727426U
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Abstract
The utility model discloses an automatic tin soldering machine, which comprises a frame, a controller, a conveying device, a tin soldering jig, a tin soldering platform and a material moving device; the conveying device is arranged on the rack and connected with the controller; the soldering tin jig can be arranged on the conveying device in a picking and placing way; the soldering tin platform is arranged on the frame and comprises a soldering flux assisting container and a tin furnace component; the material moving device is arranged on the rack and connected with the controller, and drives the soldering tin jig to move back and forth between the conveying device and the soldering tin platform; the conveying device, the soldering tin jig, the soldering tin platform and the material moving device are arranged on the rack, so that a product is stained with soldering flux under the control of the controller, and then the soldering tin process is automatically carried out; the thickness of the tin layer of the product can be controlled, the defective product with the excessively thin tin layer, which is produced due to manual unskilled production, is reduced, and the frequency of the problem of insufficient soldering, which is caused by the excessively thin tin layer in the subsequent work, of the product is reduced.
Description
Technical Field
The utility model belongs to the technical field of the soldering tin stove and specifically relates to indicate an automatic soldering tin machine.
Background
In order to provide firm electric connection for the coil product when the coil product is welded with the wire rod so as to realize various electric functions, the soldering tin furnace is plated with a layer of thin tin at the welding end of the coil product, so that the welding strength of the coil product can be enhanced, the copper wire at the welding position can be prevented from being further oxidized, the oxidation resistance is improved, the corrosion resistance is good, and the service life of the wire rod is prolonged.
However, the existing soldering tin furnace has the following defects: due to the limitation of unskilled manual soldering technology, the soldering tin thickness of a product cannot be well controlled, further poor products flow outwards, when a coil product is pasted on a board, due to the fact that the thickness of the soldering tin layer is too thin, the problem of insufficient soldering can be caused, and the poor rate of soldering of subsequent products is high; secondly, workers need to put the workpiece to be processed on the corresponding mechanical equipment for processing, and then transfer the workpiece to another mechanical equipment for continuous processing, so that great obstacles are generated on the realization of an automatic production line, and the efficiency of the whole process is difficult to further improve; in conclusion, the existing soldering tin furnace has high requirements on the proficiency of workers, and an automatic process is also needed to improve the working efficiency; therefore, there is a need for an improved soldering furnace.
SUMMERY OF THE UTILITY MODEL
In view of the above, the present invention is directed to the deficiency of the prior art, and the main objective of the present invention is to provide an automatic soldering machine, which can effectively solve the problem that the existing soldering furnace cannot completely control the thickness of the tin layer of the product to cause the outflow of the defective product.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an automatic tin soldering machine comprises a rack, a controller, a conveying device, a tin soldering jig, a tin soldering platform and a material moving device; the frame is provided with a soldering space; the transmission device is arranged on the rack and connected with the controller, and penetrates through the soldering space; the soldering tin jig can be arranged on the conveying device in a picking and placing way; the soldering tin platform is arranged on the rack and comprises a soldering flux container and a tin furnace assembly, wherein the soldering flux container is positioned on the rear side of the conveying device, the tin furnace assembly is positioned on the rear side of the soldering flux container, and the tin furnace assembly is connected with the controller; the material moving device is arranged on the rack and connected with the controller, and drives the soldering tin jig to move back and forth between the conveying device and the soldering tin platform.
As a preferred scheme, a material placing station, a soldering station and a material taking station are sequentially arranged on the rack in the transverse direction, the conveying device comprises a transmission belt and a motor, the transmission belt is arranged on the rack in a running mode and penetrates through the material placing station, the soldering station and the material taking station, the motor is fixed on the rack and drives the transmission belt to run, and the motor is connected with a controller.
As a preferred scheme, the soldering tin platform further comprises an automatic soldering flux adding device, the automatic soldering flux adding device is arranged on the rack and connected with the controller, and the output end of the automatic soldering flux adding device is communicated with the soldering flux container.
As a preferred scheme, the soldering tin platform further comprises a tin scraping device, the tin scraping device is arranged on the rack and connected with the controller, and the tin scraping device is located beside the tin furnace assembly.
As a preferred scheme, the material moving device comprises a support, a translation frame, a lifting frame, a translation driving mechanism, a lifting driving mechanism and a clamping mechanism; the support is fixed on the rack, the translation frame can be movably arranged on the support back and forth, the lifting frame can be movably arranged on the translation frame up and down back and forth, the translation driving mechanism is arranged on the support and drives the translation frame to move back and forth, the lifting driving mechanism is arranged on the translation frame and drives the lifting frame to move back and forth, and the clamping mechanism is arranged on the lifting frame.
As a preferred scheme, the clamping mechanism can be arranged on the lifting frame in a vertically-overturning mode, an overturning driving mechanism is arranged on the lifting frame, and the overturning driving mechanism drives the clamping mechanism to overturn vertically and is connected with the controller.
As a preferable scheme, the support comprises two slide rails arranged side by side, and the translation driving mechanism drives the translation frame to slide back and forth along the slide rails; the translation driving mechanism comprises a belt, a belt pulley and a motor, wherein the motor is connected with the controller and drives the belt pulley to rotate and drive the belt to transmit.
As a preferred scheme, the lifting driving mechanism comprises an air cylinder, a transmission shaft and a fixed block, the fixed block is fixed at the bottom of the transmission shaft and is fixedly installed with the lifting frame, and the air cylinder is connected with the controller and drives the transmission shaft to rotate so as to further drive the lifting frame to move up and down back and forth.
As a preferred scheme, the clamping mechanism comprises a driving cylinder and a mechanical clamping hand, and the driving cylinder is connected with the controller and drives the mechanical clamping hand to clamp the soldering tin jig.
Compared with the prior art, the utility model obvious advantage and beneficial effect have, particularly, can know by above-mentioned technical scheme:
the conveying device, the soldering tin jig, the soldering tin platform and the material moving device are arranged on the rack, so that a product is stained with soldering flux under the control of the controller, and then the soldering tin process is automatically carried out; the thickness of the tin layer of the product can be controlled, the defective product with the excessively thin tin layer, which is produced due to manual unskilled operation, is reduced, and the frequency of the problem of insufficient soldering, which is caused by the excessively thin tin layer in subsequent work, of the product is reduced.
To illustrate the structural features and functions of the present invention more clearly, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is an assembled perspective view of a preferred embodiment of the present invention;
FIG. 2 is a front view of the preferred embodiment of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 1;
fig. 4 is a partially enlarged view of fig. 2.
Description of the figures:
10. frame 11, soldering space
101. Emptying station 102 and soldering station
103. Material taking station 20 and controller
30. Conveyor 31 and belt
32. Motor 40 and soldering tin tool
50. Soldering platform 51 and soldering flux container
52. Tin stove subassembly 53, automatic scaling powder device that adds
54. Tin scraping device 60 and material moving device
61. Support 611 and slide rail
62. Translation frame 63 and lifting frame
631. Overturning driving mechanism 64 and translation driving mechanism
641. Belt 642, pulley
643. Driving motor 65 and lifting driving mechanism
651. Cylinder 652, drive shaft
653. Fixed block 66 and clamping mechanism
661. Drive cylinder 662 and mechanical gripper
70. And (4) coil products.
Detailed Description
Referring to fig. 1 to 4, a specific structure of a preferred embodiment of the present invention is shown, which includes a frame 10, a controller 20, a conveying device 30, a soldering jig 40, a soldering platform 50, and a material moving device 60.
The frame 10 has a solder space 11; in this embodiment, the rack 10 is provided with a material placing station 101, a soldering station 102 and a material taking station 103 in sequence in a transverse direction.
The conveyer 30 is arranged on the frame 10 and connected with the controller 20, and the conveyer 30 passes through the soldering space 11; in this embodiment, the conveying device 30 includes a belt 31 and a motor 32, the belt 31 is operatively disposed on the frame 10 and passes through the feeding station 101, the soldering station 102 and the picking station 103, the motor 32 is fixed on the frame 10 and drives the belt 31 to operate, and the motor 32 is connected to the controller 20.
The soldering jig 40 is disposed on the conveying device 30 in a pick-and-place manner.
The soldering platform 50 is arranged on the frame 10, the soldering platform 50 comprises a soldering flux container 51 and a tin furnace assembly 52, the soldering flux container 51 is positioned at the rear side of the conveying device 30, the tin furnace assembly 52 is positioned at the rear side of the soldering flux container 51, and the tin furnace assembly 52 is connected with the controller 20; in this embodiment, the soldering platform 50 further includes an automatic flux adding device 53, the automatic flux adding device 53 is disposed on the rack 10 and connected to the controller 20, and an output end of the automatic flux adding device 53 is communicated with the flux container 51; the soldering platform 50 further includes a tin scraping device 54, the tin scraping device 54 is disposed on the frame 10 and connected to the controller 20, and the tin scraping device 54 is located beside the tin furnace assembly 52.
The material moving device 60 is disposed on the frame 10 and connected to the controller 20, and the material moving device 60 drives the soldering jig 40 to move back and forth between the conveyor 30 and the soldering platform 50. In this embodiment, the material moving device 60 includes a support 61, a translation frame 62, a lifting frame 63, a translation driving mechanism 64, a lifting driving mechanism 65, and a clamping mechanism 66; the support 61 is fixed on the frame 10, the translation frame 62 is movably arranged on the support 61 back and forth, the lifting frame 63 is movably arranged on the translation frame 62 up and down, the translation driving mechanism 64 is arranged on the support 61 and drives the translation frame 62 to move back and forth, the lifting driving mechanism 65 is arranged on the translation frame 62 and drives the lifting frame 63 to move back and forth, and the clamping mechanism 66 is arranged on the lifting frame 63;
the clamping mechanism 66 can be arranged on the lifting frame 63 in a vertically-overturning manner, the lifting frame 63 is provided with an overturning driving mechanism 631, and the overturning driving mechanism 631 drives the clamping mechanism 66 to overturn vertically and is connected with the controller 20.
The bracket 61 includes two slide rails 611 arranged side by side, and the translation driving mechanism 64 drives the translation frame 62 to slide back and forth along the slide rails 611; the translational driving mechanism 64 includes a belt 641, a pulley 642 and a driving motor 643, wherein the driving motor 643 is connected to the controller 20 and drives the pulley 642 to rotate and drive the belt 641.
The lifting driving mechanism 65 comprises an air cylinder 651, a transmission shaft 652 and a fixed block 653, wherein the fixed block 653 is fixed at the bottom of the transmission shaft 652 and is fixedly arranged with the lifting frame 63, and the air cylinder 651 is connected with the controller 20 and drives the transmission shaft 652 to rotate so as to further drive the lifting frame 63 to move up and down and back and forth.
The clamping mechanism 66 includes a driving cylinder 661 and a mechanical gripper 662, wherein the driving cylinder 661 is connected to the controller 20 and drives the mechanical gripper 662 to grip the solder jig 40.
Detailed description the working principle of the present embodiment is as follows:
firstly, mounting produced coil products 70 on a soldering tin jig 40 side by side, and then placing the soldering tin jig 40 into a placing station 101 corresponding to a conveying device 30; then, the controller 20 drives the conveying device 30 to operate, when the soldering tin jig 40 operates to the soldering station 102, the controller 20 controls the moving device 60 to operate, during the period, the driving cylinder 661 of the clamping mechanism 66 is controlled to drive the mechanical gripper 662 to grip the soldering tin jig 40, the overturning driving mechanism 631 is controlled to drive the clamping mechanism 66 to overturn up and down, the translation driving mechanism 64 is arranged on the support 61 and drives the translation rack 62 to move back and forth, the coil product 70 firstly sticks the soldering flux through the soldering flux container 51 and then moves to the upper part of the soldering furnace component 52, the lifting driving mechanism 65 is arranged on the translation rack 62 and drives the lifting rack 63 to move back and forth up and down, the coil product 70 is further driven to solder, after the soldering tin device 54 is controlled to operate and complete the soldering tin operation, the moving device 60 moves the soldering tin jig 40 back to the soldering station 102; finally, the controller 20 drives the conveying device 30 to operate, and the soldering jig 40 operates to the material taking station 103.
The utility model discloses a design focus lies in: the conveying device, the soldering tin jig, the soldering tin platform and the material moving device are arranged on the rack, so that a product is stained with soldering flux under the control of the controller, and then the soldering tin process is automatically carried out; the thickness of the tin layer of the product can be controlled, the defective product with the excessively thin tin layer, which is produced due to manual unskilled production, is reduced, and the frequency of the problem of insufficient soldering, which is caused by the excessively thin tin layer in the subsequent work, of the product is reduced.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any slight modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments are all within the scope of the technical solution of the present invention.
Claims (9)
1. An automatic soldering tin machine which is characterized in that: the device comprises a rack, a controller, a conveying device, a soldering tin jig, a soldering tin platform and a material moving device; the frame is provided with a soldering space; the transmission device is arranged on the rack and connected with the controller, and penetrates through the soldering space; the soldering tin jig is arranged on the conveying device in a picking and placing way; the soldering tin platform is arranged on the rack and comprises a soldering flux container and a tin furnace assembly, wherein the soldering flux container is positioned on the rear side of the conveying device, the tin furnace assembly is positioned on the rear side of the soldering flux container, and the tin furnace assembly is connected with the controller; the material moving device is arranged on the rack and connected with the controller, and drives the soldering tin jig to move back and forth between the conveying device and the soldering tin platform.
2. The automatic soldering machine according to claim 1, characterized in that: the automatic feeding and soldering device is characterized in that a feeding station, a soldering station and a material taking station are transversely and sequentially arranged on the rack, the conveying device comprises a driving belt and a motor, the driving belt can be arranged on the rack in a running mode and penetrates through the feeding station, the soldering station and the material taking station, the motor is fixed on the rack and drives the driving belt to run, and the motor is connected with a controller.
3. The automatic soldering machine according to claim 1, characterized in that: the soldering tin platform further comprises an automatic soldering flux adding device, the automatic soldering flux adding device is arranged on the rack and connected with the controller, and the output end of the automatic soldering flux adding device is communicated with the soldering flux container.
4. The automatic soldering machine according to claim 1, characterized in that: the tin soldering platform further comprises a tin scraping device, the tin scraping device is arranged on the rack and connected with the controller, and the tin scraping device is located beside the tin furnace assembly.
5. The automatic soldering machine according to claim 1, characterized in that: the material moving device comprises a bracket, a translation frame, a lifting frame, a translation driving mechanism, a lifting driving mechanism and a clamping mechanism; the support is fixed on the rack, the translation frame can be movably arranged on the support back and forth, the lifting frame can be movably arranged on the translation frame up and down back and forth, the translation driving mechanism is arranged on the support and drives the translation frame to move back and forth, the lifting driving mechanism is arranged on the translation frame and drives the lifting frame to move back and forth, and the clamping mechanism is arranged on the lifting frame.
6. The automatic soldering machine according to claim 5, characterized in that: the clamping mechanism can be arranged on the lifting frame in a vertically-overturning mode, the lifting frame is provided with an overturning driving mechanism, and the overturning driving mechanism drives the clamping mechanism to overturn vertically and is connected with the controller.
7. The automatic soldering machine according to claim 5, characterized in that: the support comprises two slide rails arranged side by side, and the translation driving mechanism drives the translation frame to slide back and forth along the slide rails; the translation driving mechanism comprises a belt, a belt pulley and a motor, wherein the motor is connected with the controller and drives the belt pulley to rotate and drive the belt to transmit.
8. The automatic soldering machine according to claim 5, characterized in that: the lifting driving mechanism comprises an air cylinder, a transmission shaft and a fixing block, the fixing block is fixed at the bottom of the transmission shaft and fixedly installed with the lifting frame, and the air cylinder is connected with the controller and drives the transmission shaft to rotate so as to further drive the lifting frame to move up and down.
9. The automatic soldering machine according to claim 5, characterized in that: the clamping mechanism comprises a driving cylinder and a mechanical clamping hand, and the driving cylinder is connected with the controller and drives the mechanical clamping hand to grab and clamp the soldering tin jig.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220527875.7U CN217727426U (en) | 2022-03-11 | 2022-03-11 | Automatic tin soldering machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220527875.7U CN217727426U (en) | 2022-03-11 | 2022-03-11 | Automatic tin soldering machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217727426U true CN217727426U (en) | 2022-11-04 |
Family
ID=83815316
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220527875.7U Active CN217727426U (en) | 2022-03-11 | 2022-03-11 | Automatic tin soldering machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217727426U (en) |
-
2022
- 2022-03-11 CN CN202220527875.7U patent/CN217727426U/en active Active
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