CN217721880U - Heat radiation structure and motor controller - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及工控产品散热技术领域,特别涉及一种散热结构和电机控制器。The utility model relates to the technical field of heat dissipation of industrial control products, in particular to a heat dissipation structure and a motor controller.
背景技术Background technique
相关技术中,变频器、驱动器等工控领域常用到如IGBT、二极管、晶闸管等大功率元器件,对于此类大发热模块,通常采用强制风冷散热或液冷散热的方式。现有的强制风冷散热或液冷散热的散热器采用型材、铲齿等工艺的散热器,这类散热器通常为基板与翅片一体成型,插齿散热器的基板与翅片是通过挤压连接,存在热扩散性能差,散热器整体温差大,散热翅的翅片效率较低,想要达到较好的散热效果会导致散热器体积大,重量重,在体积和重量要求比较高的时候,常规散热器存在明显的散热瓶颈,无法满足更高功率密度的散热需要。In related technologies, high-power components such as IGBTs, diodes, and thyristors are commonly used in industrial control fields such as inverters and drives. For such large heating modules, forced air cooling or liquid cooling is usually used for heat dissipation. Existing forced air-cooled or liquid-cooled heat sinks use profiles, shoveling and other technology radiators. This type of radiator is usually integrally formed with a base plate and fins. Compression connection, there is poor thermal diffusion performance, the overall temperature difference of the radiator is large, and the fin efficiency of the heat dissipation fin is low. If you want to achieve a better heat dissipation effect, the radiator will be large in size and heavy in weight, which requires relatively high volume and weight. At that time, conventional heat sinks had obvious heat dissipation bottlenecks, which could not meet the heat dissipation needs of higher power density.
常规设置的散热器,一般只有与大功率元器件接触的基板或者均温板能快速导热,距离大功率元器件较远的基板或者均温板结构均温或者导热效果大打折扣,即使做大体积的散热器也不利于提省散热效率,更无法满足更高功率密度的散热需要。Generally, only the substrate or vapor chamber that is in contact with high-power components can conduct heat quickly, and the uniform temperature or heat conduction effect of the substrate or vapor chamber structure that is far away from high-power components is greatly reduced. The radiator is also not conducive to improving the heat dissipation efficiency, and it cannot meet the heat dissipation needs of higher power density.
实用新型内容Utility model content
本实用新型的主要目的是提供一种散热结构,旨在解决现有的散热器关于高功率密度产品的散热效率低的技术问题。The main purpose of the utility model is to provide a heat dissipation structure aimed at solving the technical problem of low heat dissipation efficiency of existing heat sinks for high power density products.
为实现上述目的,本实用新型提出的散热结构,应用于发热模块的散热,所述散热结构包括:In order to achieve the above purpose, the heat dissipation structure proposed by the utility model is applied to the heat dissipation of the heating module, and the heat dissipation structure includes:
安装件,所述安装件具有呈夹角设置的第一表面与第二表面,所述第一表面用于安装发热模块;和a mounting part, the mounting part has a first surface and a second surface arranged at an angle, and the first surface is used for mounting the heating module; and
散热机构,所述散热机构设于所述安装件背离所述发热模块的一侧,并与第二表面抵接;a heat dissipation mechanism, the heat dissipation mechanism is arranged on the side of the mounting part away from the heating module, and abuts against the second surface;
所述散热机构包括:The heat dissipation mechanism includes:
均温板,所述均温板内设有流道,所述流道用于容纳冷却介质,所述均温板安装于所述第二表面,所述均温板的至少一端朝远离所述安装件的一侧延伸设置;A uniform temperature plate, a flow channel is arranged in the uniform temperature plate, and the flow channel is used to accommodate the cooling medium. The temperature uniform plate is installed on the second surface, and at least one end of the uniform temperature plate faces away from the One side of the mounting part is extended;
所述冷却介质在重力作用下在所述流道内朝向所述第二表面流动。The cooling medium flows in the channel towards the second surface under the action of gravity.
可选地,每一所述流道的延伸方向平行于所述均温板的延伸方向;Optionally, the extending direction of each flow channel is parallel to the extending direction of the chamber;
且/或,所述散热机构还包括散热器,所述散热器设于所述均温板。And/or, the heat dissipation mechanism further includes a radiator, and the radiator is arranged on the vapor chamber.
可选地,所述均温板包括:Optionally, the vapor chamber includes:
安装段,所述安装段与所述第二表面连接,所述安装段设有多个第一通道;和a mounting section connected to the second surface, the mounting section being provided with a plurality of first channels; and
延伸段,所述延伸段一端与所述安装段连接,另一端背向所述安装件延伸设置,所述延伸段设有多个第二通道,所述第一通道与所述第二通道连通形成所述流道,所述散热器设于所述安装段和/或所述延伸段。An extension section, one end of the extension section is connected to the installation section, and the other end extends away from the installation part, the extension section is provided with a plurality of second channels, and the first channel communicates with the second channel The flow channel is formed, and the heat sink is arranged on the installation section and/or the extension section.
可选地,所述延伸段包括:Optionally, the extension section includes:
连接部,所述连接部一端连接所述安装段;和a connection part, one end of which is connected to the installation section; and
弯折部,所述弯折部设于所述连接部远离所述安装段的一端,所述弯折部与所述连接部呈夹角设置,所述散热器设于所述弯折部;a bending part, the bending part is arranged at the end of the connecting part away from the installation section, the bending part and the connecting part are arranged at an included angle, and the heat sink is arranged at the bending part;
其中,所述第一通道位于所述弯折部的一端封堵,另一端朝向所述连接部延伸设置,所述第一通道位于所述连接部的两端贯穿所述连接部设置。Wherein, the first channel is blocked at one end of the bending part, and the other end is extended toward the connecting part, and the first channel is arranged at both ends of the connecting part through the connecting part.
可选地,所述延伸段与所述安装段围合形成散热腔,所述散热器贴合于所述散热腔的槽壁设置。Optionally, the extension section and the installation section enclose to form a heat dissipation chamber, and the heat sink is attached to the groove wall of the heat dissipation chamber.
可选地,所述散热器包括:Optionally, the radiator includes:
散热板,所述散热板连接所述均温板;和a heat dissipation plate connected to the vapor chamber; and
多个散热翅片,多个所述散热翅片设于所述散热板背离所述均温板的一侧,多个散热翅片间隔设置且每相邻两所述散热翅片之间形成散热通道。A plurality of heat dissipation fins, the plurality of heat dissipation fins are arranged on the side of the heat dissipation plate away from the uniform temperature plate, the plurality of heat dissipation fins are arranged at intervals, and heat dissipation is formed between each adjacent two of the heat dissipation fins. aisle.
可选地,所述第一表面与所述第二表面的夹角设为夹角α,所述夹角α满足5°<α<45°。Optionally, the included angle between the first surface and the second surface is set as an included angle α, and the included angle α satisfies 5°<α<45°.
可选地,所述发热模块与所述安装件可拆卸连接;Optionally, the heating module is detachably connected to the mounting part;
且/或,所述安装件与所述散热机构可拆卸连接;或,所述安装件与所述散热机构焊接或粘接。And/or, the installation part is detachably connected to the heat dissipation mechanism; or, the installation part is welded or bonded to the heat dissipation mechanism.
可选地,所述安装件为截面呈多边形的柱体。Optionally, the mounting member is a cylinder with a polygonal cross section.
本实用新型还提出一种电机控制器,所述电机控制器包括:The utility model also proposes a motor controller, and the motor controller includes:
发热模块;heating module;
基板,所述发热模块设于所述基板;以及a substrate, the heating module is disposed on the substrate; and
如上述任一项所述的散热结构,所述散热结构的散热机构设于所述基板背向所述发热模块的一侧。According to the heat dissipation structure described in any one of the above, the heat dissipation mechanism of the heat dissipation structure is arranged on a side of the substrate facing away from the heat generating module.
本实用新型技术方案通过采用安装件连接散热结构与发热模块,有效解决现有的散热器关于高功率密度产品的散热效率低的技术问题。散热结构包括安装件和散热机构,散热机构包括设有流道的均温板,流道用于容纳冷却介质;安装件具有呈夹角设置的第一表面与第二表面,安装件的第一表面用于安装发热模块,均温板设于安装件的第二表面,使得均温板靠近或远离安装件的两侧高度不同,以通过冷却介质在流道内的气液两相循环相变的过程加速均温、换热。其中,具体参照图所示,均温板的流道远离安装件的一侧朝向第二表面的斜上方延伸设置,使得液态的冷却介质在均温板连接安装件一侧的较低端流道内吸热汽化,汽化后的气态冷却介质朝向远离安装件一侧的较高端流道移动,并在该较高端流道内液化,液化后的液态的冷却介质在重力作用下朝向安装件一侧加速回流,并回流至均温板邻近安装件一侧的较低端流道内,以通过冷却介质在两端部不同高度的流道内、经过气液两相的循环变化大大提升散热机构的散热效率,有效解决现有的散热器关于高功率密度产品的散热效率低的技术问题。而且,采用上述散热结构相较于强制风冷和液冷散热的散热器,能加速发热模块的热扩散和热传导,以满足高功率密度的散热需求。The technical solution of the utility model effectively solves the technical problem of low heat dissipation efficiency of high power density products in the existing radiators by using mounting parts to connect the heat dissipation structure and the heat generation module. The heat dissipation structure includes a mounting part and a heat dissipation mechanism. The heat dissipation mechanism includes a uniform temperature plate provided with a flow channel, and the flow channel is used to accommodate the cooling medium; the mounting part has a first surface and a second surface arranged at an angle, and the first surface of the mounting part The surface is used to install the heating module, and the vapor chamber is arranged on the second surface of the mounting part, so that the height of the two sides of the vapor chamber close to or away from the mounting part is different, so as to realize the phase change through the gas-liquid two-phase circulation of the cooling medium in the flow channel. The process accelerates the uniform temperature and heat transfer. Wherein, as shown in the figure specifically, the flow channel of the vapor chamber is extended toward the obliquely upward direction of the second surface on the side away from the mounting part, so that the liquid cooling medium is in the lower end flow channel of the side of the vapor chamber connected to the mounting part Endothermic vaporization, the vaporized gaseous cooling medium moves toward the higher-end flow channel away from the mounting part, and liquefies in the higher-end flow channel, and the liquefied liquid cooling medium accelerates backflow toward the mounting part under the action of gravity , and flow back to the lower end flow channel on the side of the vapor chamber adjacent to the mounting part, so as to greatly improve the heat dissipation efficiency of the heat dissipation mechanism through the circulation of the cooling medium in the flow channels at different heights at both ends and through the gas-liquid two-phase, effectively It solves the technical problem of low heat dissipation efficiency of existing heat sinks on high power density products. Moreover, compared with radiators with forced air cooling and liquid cooling, adopting the above heat dissipation structure can accelerate the thermal diffusion and heat conduction of the heating module, so as to meet the heat dissipation requirements of high power density.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the present utility model, and those skilled in the art can also obtain other drawings according to the structures shown in these drawings without creative work.
图1为本实用新型电机控制器一实施例的装配侧视结构示意图;Fig. 1 is a schematic diagram of the assembly side view structure of an embodiment of the motor controller of the present invention;
图2为本实用新型散热结构另一实施例的安装件的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of a mounting part of another embodiment of the heat dissipation structure of the present invention;
图3为本实用新型散热结构另一实施例的散热机构的立体结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of the heat dissipation mechanism of another embodiment of the heat dissipation structure of the present invention;
图4为本实用新型散热结构又一实施例的均温板原始板材结构示意图;Fig. 4 is a schematic diagram of the original plate structure of the vapor chamber in another embodiment of the heat dissipation structure of the present invention;
图5为本实用新型散热结构又一实施例的均温板弯折成型结构示意图;Fig. 5 is a schematic diagram of the bending and forming structure of the vapor chamber in another embodiment of the heat dissipation structure of the present invention;
图6为本实用新型散热结构再一实施例的立体结构示意图;Fig. 6 is a three-dimensional structural schematic diagram of another embodiment of the heat dissipation structure of the present invention;
图7为本实用新型散热结构一实施例的散热器的立体结构示意图。FIG. 7 is a three-dimensional structural schematic diagram of a heat sink according to an embodiment of the heat dissipation structure of the present invention.
附图标号说明:Explanation of reference numbers:
本实用新型目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the utility model, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
需要说明,本实用新型实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relationship between the components in a certain posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
在本实用新型中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, the terms "connection" and "fixation" should be understood in a broad sense, for example, "fixation" can be a fixed connection, a detachable connection, or an integration; It may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be an internal communication between two elements or an interaction relationship between two elements, unless otherwise clearly defined. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
另外,在本实用新型中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,全文中出现的“和/或”的含义为,包括三个并列的方案,以“A和/或B为例”,包括A方案,或B方案,或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围之内。In addition, in the present application, descriptions such as "first", "second" and so on are used for description purposes only, and should not be understood as indicating or implying their relative importance or implicitly indicating the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, the meaning of "and/or" appearing in the whole text includes three parallel schemes, taking "A and/or B as an example", including scheme A, scheme B, or schemes satisfying both A and B. In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist , also not within the scope of protection required by the utility model.
参照图1至图7所示,本实用新型提出一种散热结构100,应用于发热模块 201的散热。1 to 7, the utility model proposes a
现有散热器中,对于较大发热模块的散热需要体积小、散热密度高的散热结构,常规的风冷或者水冷的型材散热器无法设计高密散热翅、插齿散热器根部接触热阻大、铲齿散热器成本较高且铲齿散热器基板与均温板焊接时焊接可靠性不高、热管存在失效问题,因此都无法满足更高功率密度的散热需要。还有常规方案散热器如插接工艺,翅片需要一片一片的插入凹槽,然后再通过工装治具挤压紧固,如果用均温板做基板,则会导致基板变形,以至于破坏均温板通道;常规方案用铝片做翅片,翅片换热面积小,无法实现高功率密度;并且常规方案用均温板做翅片向外延伸,然后再在均温板表面焊接折叠fin或扣合fin、散热器等来增加散热器换热面积,采用此种方式设计的散热器较多,翅片与均温板,均温板与均温板基板之间均需焊接连接,加工工序多,工艺复杂,需要很多治具,成本高。In existing radiators, heat dissipation of larger heating modules requires a heat dissipation structure with small volume and high heat dissipation density. Conventional air-cooled or water-cooled profile radiators cannot be designed with high-density heat dissipation fins, and the contact thermal resistance at the root of the toothed radiator is large. The cost of the shovel-tooth radiator is high, the welding reliability of the shovel-tooth radiator substrate and the vapor chamber is not high, and the heat pipe has failure problems, so they cannot meet the heat dissipation needs of higher power density. There are also conventional schemes for radiators such as the plug-in process. The fins need to be inserted into the grooves one by one, and then squeezed and tightened by tooling fixtures. The temperature plate channel; the conventional scheme uses aluminum fins as fins, the heat transfer area of the fins is small, and high power density cannot be achieved; and the conventional scheme uses a uniform temperature plate as the fin to extend outward, and then welds the folded fin on the surface of the uniform temperature plate Or fasten the fin, radiator, etc. to increase the heat exchange area of the radiator. There are many radiators designed in this way. The fins and the vapor chamber, the vapor chamber and the vapor chamber substrate need to be welded and connected. There are many processes, the process is complicated, many fixtures are needed, and the cost is high.
在本实用新型实施例中,该散热结构100应用于发热模块201的散热,包括安装件10和散热机构30;如图1至图4所示,安装件10具有呈夹角设置的第一表面11与第二表面12,第一表面11用于安装发热模块201;散热机构30设于安装件10背离发热模块201的一侧,并与第二表面12抵接;散热机构30包括均温板31,均温板设有多个间隔设置的流道30A,流道30A用于容纳冷却介质,均温板31内设有流道30A,流道30A用于容纳冷却介质,均温板31安装于第二表面12,均温板31的至少一端朝远离安装件10的一侧延伸设置;使冷却介质在重力作用下在流道30A内朝向第二表面12流动。In the embodiment of the present utility model, the
本实用新型技术方案通过采用安装件10连接散热结构100与发热模块 201,有效解决现有的散热器32关于高功率密度产品的散热效率低的技术问题。散热结构100包括安装件10和散热机构30,散热机构30包括设有流道30A 的均温板31,流道30A用于容纳冷却介质;安装件10具有呈夹角设置的第一表面11与第二表面12,安装件10的第一表面11用于安装发热模块201,均温板31 设于安装件10的第二表面12,使得均温板31靠近或远离安装件10的两侧高度不同,以通过冷却介质在流道30A内的气液两相循环相变的过程加速均温、换热。其中,具体参照图1所示,均温板31的流道30A远离安装件10的一侧朝向第二表面12的斜上方延伸设置,使得液态的冷却介质在均温板31连接安装件 10一侧的较低端流道30A内吸热汽化,汽化后的气态冷却介质朝向远离安装件 10一侧的较高端流道30A移动,并在该较高端流道30A内液化,液化后的液态的冷却介质在重力作用下朝向安装件10一侧加速回流至均温板31邻近安装件 10一侧的较低端流道30A内,以通过冷却介质在两端部不同高度的流道30A 内、经过气液两相的循环变化大大提升散热机构30的散热效率,有效解决现有的散热器32关于高功率密度产品的散热效率低的技术问题。而且,采用上述散热结构100相较于强制风冷和液冷散热的散热器32,能加速发热模块201 的热扩散和热传导,以满足高功率密度的散热需求。The technical solution of the utility model effectively solves the technical problem of low heat dissipation efficiency of the existing
设定在一种安装场景中,发热模块201沿竖向平面安装于第一表面11,则第一表面11平行于竖直平面,均温板31通过第二表面12与安装件10安装,展示在装配结构上呈现为均温板31与水平面具有仰角,仰角参照图1所示的α角,借助重力加速气液两相变化频率以提升散热效率。It is assumed that in an installation scenario, the
可选地,散热机构30的均温板31设有多个流道30A,每一流道30A的延伸方向平行于均温板31的延伸方向,多个流道30A的设置配合均温板31两侧具有高度差的设置,提升均温板31的导热性能,用于解决如IGBT、MOSFET等高功率密度器件的散热问题,通过冷却介质的气液两相的循环变化达到提升散热器32散热能力,提升整机功率密度,缩小整机尺寸的目的。Optionally, the
可选地,散热机构30还包括散热器32,均温板31安装于安装件10的第二表面12,均温板31的至少一端朝远离安装件10的一侧延伸设置,均温板 31设有多个流道30A,且每一流道30A的延伸方向平行于均温板31的延伸方向,散热器32设于均温板31上,以增加散热面积。Optionally, the
本实施例中,均温板31的流道30A设于均温板31的板材内部,均温板 31的至少一端远离安装件10的一侧延伸设置,散热器32设于均温板31,以将均温板31与发热模块201的直接接触热量传导至均温板31远离安装件10 的一侧,同时散热器32增加散热面积,流道30A内两相相变加快热传导效率以及倾斜仰角提升流道30A内冷却介质的回流速度,有效降低散热器32根部接触热阻大、热传导效率低的问题。In this embodiment, the
可以理解的是,均温板31可设置为矩形,则每一流道30A沿矩形的均温板31的长边分布,通过第二表面12与第一表面的倾斜设置,使得均温板31 整体倾斜设置,可借助高度差和重力实现提升换热和导热速率,加速散热。It can be understood that the
可选地,安装件10为截面呈多边形的柱体。Optionally, the mounting
本实施例中,安装件10设为三棱柱,且为直角三棱柱,直角三棱柱的安装件10的切面为直角三角形,直角三角形的直角长边所在平面设为第一表面 11、直角三角形的斜边所在平面设为第二表面12,三角形的直角短边所在平面设为第三表面13,第一表面11与竖直面平行设置,则第三表面13与水平面平行设置。散热机构30设于第二表面12以使流道30A所在平面与第三平面13呈仰角设置,以使均温板31靠近或远离安装件10的两侧呈现重力方向上的高度差,加速均温板31的导热、均温速率。In this embodiment, the mounting
或者,在另一实施例中,安装件10设为直角梯形棱柱,借助于梯形的斜面倾角设计,使得流道30A所在平面与水平面呈夹角,提升散热能力,便于流道30A内的冷却介质借助重力辅助回流更快,传热能力较散热机构30水平使用的情况显著提升。Or, in another embodiment, the mounting
需要说明的是,本实用新型的散热器32设置为多个以增加散热面积,均温板31设置为口琴管均温板31,具有良好的均温性能,且将口琴管均温板31 安装时与水平面构成仰角,以利用重力辅助增强口琴管传热能力,提高口琴管均温板31均温性,提高翅片322效率,进而达到提升散热器32散热能力的目的。It should be noted that the
毋庸置疑的是,即口琴管均温板31设置有多个冷却介质流通的通道,即均温板31内设有多个流道30A,每一流道30A独立,即使一个通道失效,其他通道仍有效,避免冷却介质流道30A损坏失效影响散热效率。Undoubtedly, the harmonica
可选地,均温板31包括安装段311和延伸段312,安装段311与第二表面12连接,安装段311设有多个第一通道,第一通道为开设于均温板31的安装段311上的局部流道30A;延伸段312一端与安装段311连接,另一端背向安装件10延伸设置,延伸段312设有多个第二通道,第二通道为开设于均温板31的延伸段312上的另一局部流道30A,一第一通道与一第二通道连通形成一流道30A,多个流道30A的设置能增加均温板31的有效均温、导温面积,散热器32设于安装段311和/或延伸段312。Optionally, the
可以理解的是,散热器32可设置为一个或者多个,当散热器32的数量设置为一个时,散热器32设于安装段311,并位于安装段311背向安装件10 的一侧,提升均温板31邻近发热模块201一侧的散热速率。It can be understood that one or
或者,一个散热器32设于延伸段312,并位于延伸段312面向安装件10 的一侧,提升均温板31远离发热模块201一侧的散热速率,使得均温板31 距离发热模块201的较远端的散热较快,提升均温板31朝向远离的汽化以均温的速率,同时提升液化回流以吸热的速率,提高散热效率。Or, a
当散热器32的数量设置为两个或者多个时,两个或者多个散热器32可分别设于安装段311和/或延伸段312,大大增加散热表面积,提升散热效率。When the number of
可选地,安装段311与延伸段312为一体成型结构设置。Optionally, the
本实施例中,安装段311和延伸段312呈夹角设置,可呈L型均温板31 或者U型均温板31设置,至少一散热器32可设于安装段311背离安装件10 的一侧,使得安装段311既可以直接散热,也能通过流道30A和安装段311 本身材质进行导热,加速散热。在L型均温板31或者U型均温板31的延伸段312也可设有散热器32,提升均温板31导热至安装件10较远端的远端散热效率,散热器32设于L型均温板31的L型内侧或者U型均温板31的U 型槽口内,在增加散热的同时增加空间利用率,可以有效控制散热机构30的体积,使其在散热和体积方面均满足更高功率密度的散热需要。In this embodiment, the
结合参照图5和图6所示,可选地,延伸段312与安装段311围合形成散热腔30B,散热器32贴合于散热腔30B的槽壁设置。As shown in FIG. 5 and FIG. 6 , optionally, the
可选地,延伸段312包括连接部3121和弯折部3122,连接部3121一端连接安装段311;弯折部3122设于连接部3121远离安装段311的一端,弯折部3122与连接部3121呈夹角设置,散热器32设于弯折部3122;其中,第一通道位于弯折部3122的一端封堵,另一端朝向连接部3121延伸设置,第一通道位于连接部3121的两端贯穿连接部3121设置。Optionally, the
本实施例中,延伸段312包括连接部3121和弯折部3122,连接部3121、弯折部3122以及安装段311围合形成口字型或者回字型均温板31结构,即连接部3121、弯折部3122以及安装段311围合形成口字型或者回字型散热腔 30B,口字型或回字形散热腔30B的内侧分别焊接散热器32,也可以采用扣合或折叠翅片322在口字型或回字形散热腔30B内侧焊接。第一通道和第二通道围合形成流道30A,流道30A所在平面与水平面的仰角为夹角α,使得同一流道30A上靠近安装件10一侧位置低于弯折段一侧,即安装件10近端流道30A在第一安装面上的投影位置低于远端流道30A在第一安装面上的投影位置,便于通过重力作用提升液态冷却介质的回流速度,以提升散热效率。In this embodiment, the
需要说明的是,在空间允许时,口字型或回字形散热腔30B背离安装件 10一侧的外腔壁可设置有散热器32,增大散热效率,同时提升远端的散热面积,提升整个均温板31的均温和导热速率。It should be noted that, when the space permits, a
结合参照图7所示,可选地,散热器32包括散热板321和多个散热翅片 322,散热板321连接均温板31;多个散热翅片322设于散热板321背离均温板31的一侧,多个散热翅片322间隔设置且每相邻两散热翅片322之间形成散热通道30C。7, optionally, the
需要说明的是,散热器32为型材散热器32、或铲齿散热器32、或扣合翅片322散热器32、或折叠翅片322散热器32。散热器32设置为多个,亦可为上述多种散热器32的自由组合。It should be noted that the
可选地,发热模块201与安装件10可拆卸连接,安装件10上设有供安装使用的安装孔,便于可拆卸装配或维修更换安装件10。且/或,散热机构30 对应安装件10设有可供拆卸安装的拆装孔30D,以实现安装件10与散热机构30可拆卸连接,便于调整散热机构30与第一安装面的角度,即调整流道 30A所在平面与水平面的夹角,具体可通过改变第一安装面与第二安装面的夹角角度;或,安装件10与散热机构30焊接或粘接,以将散热结构100作为一整体预安装好的结构件,安装时只需要通过安装件10的第一安装面实现安装,提升散热器32与均温板31的设置稳定性,提升散热可靠性。Optionally, the
可选地,上述任一实施例的安装件10中,第一表面11与第二表面12的夹角设为夹角α,夹角α满足5°<α<45°。优选地,夹角α满足10°≤α≤25°,其中,α可取值10°、15°、20°、25°,将α的角度控制在不超过30°,提升散热效率效果明显。Optionally, in the mounting
本实用新型还提出一种电机控制器200,电机控制器200包括发热模块 201、基板202以及如上述任一项的散热结构100,该散热结构100的具体结构参照上述实施例,由于本电机控制器200采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。其中,发热模块201设于基板202;散热结构100的散热机构 30设于基板202背向发热模块201的一侧。The utility model also proposes a
本实施例中,基板202与散热结构100通过安装件10呈夹角设置并连接,使得每一流道30A所在平面均与水平面设有仰角,冷却介质在流道30A内实现气液两相的相变过程,距离安装件10和基板202较远端的流道30A内液化后的液态冷却介质在重力作用下朝向安装件10一侧加速回流至散热机构30 邻近安装件10一侧的较近端流道30A,冷却介质通过在两端部不同高度的流道30A内、通过气液两相的循环变化大大提升散热机构30的散热效率,有效解决现有的散热器32关于高功率密度产品的散热效率低的技术问题。而且,采用上述散热结构100相较于强制风冷和液冷散热的散热器32,能加速发热模块201的热扩散和热传导,以满足高功率密度的散热需求。In this embodiment, the
以上所述仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是在本实用新型的发明构思下,利用本实用新型说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本实用新型的专利保护范围内。The above is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. Under the inventive concept of the utility model, the equivalent structural transformation made by using the specification of the utility model and the contents of the accompanying drawings, or Direct/indirect application in other relevant technical fields is included in the patent protection scope of the present utility model.
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