CN217720975U

CN217720975U - Motor production line

Info

Publication number: CN217720975U
Application number: CN202221477907.3U
Authority: CN
Inventors: 陈义金
Original assignee: Dongguan Jusheng Automation Technology Co ltd
Current assignee: Dongguan Jusheng Automation Technology Co ltd
Priority date: 2022-06-14
Filing date: 2022-06-14
Publication date: 2022-11-01
Anticipated expiration: 2032-06-14

Abstract

The application relates to the technical field of motors, in particular to a motor production line, which comprises: a work table; a closed loop conveyor; the shell assembling device is used for installing the shell on the carrier; the triangular spring piece assembling device is used for installing the triangular spring piece in the shell; coil rack assembling device to install the coil rack in the shell; the upper magnetic plate assembling device is used for installing the upper magnetic plate in the machine shell; a rotor assembling device for mounting the rotor in the casing; the gear plate assembling device is used for installing the gear plate in the machine shell; the gear assembling device is used for installing a plurality of gears in the shell; the gear output shaft assembling device is used for installing the gear output shaft in the shell; the surface cover assembling device is used for installing the surface cover on the machine shell; the sealing assembly device is used for fixedly installing the surface cover on the machine shell; and the transfer device is used for transferring the assembled finished product from the surface cover assembly device to the sealing assembly device. This application has the advantage that improves production efficiency.

Description

Motor production line

Technical Field

The application relates to the technical field of motors, in particular to a motor production line.

Background

At present, most of the existing motor production and assembly mainly depend on manpower, and the efficiency is very low.

SUMMERY OF THE UTILITY MODEL

The utility model provides a motor production line is provided to the not enough of overcoming prior art, has the advantage that improves production efficiency.

In order to solve the technical problem, the following technical scheme is adopted in the application:

a motor production line comprising:

a work table;

the closed-loop conveying device is used for conveying workpieces on the carrier;

the machine shell assembling device is used for installing the machine shell on the carrier;

the triangular spring piece assembling device is used for installing the triangular spring piece in the shell;

coil rack assembling device to install the coil rack in the shell;

the upper magnetic plate assembling device is used for installing the upper magnetic plate in the machine shell;

a rotor assembling device for mounting the rotor in the casing;

the gear plate assembling device is used for installing the gear plate in the machine shell;

the gear assembling device is used for installing a plurality of gears in the shell;

the gear output shaft assembling device is used for installing the gear output shaft in the shell;

the surface cover assembling device is used for installing the surface cover on the machine shell;

the sealing assembly device is used for fixedly mounting the surface cover on the machine shell;

and the transfer device is used for transferring the assembled finished product from the surface cover assembly device to the sealing assembly device.

Further, the carrier comprises a base platform, two clamping arms which are connected to the base platform in a sliding mode and arranged oppositely, a spring used for enabling the two clamping arms to approach each other to clamp the shell, and a containing groove used for containing the shell.

Further, the closed-loop conveying device is a conveying belt in an annular runway shape.

Furthermore, the casing assembling device comprises a first vibrating disk, a first material channel connected with the first vibrating disk, and a first manipulator used for transferring the casing at the tail end of the first material channel to the carrier.

Furthermore, the triangular spring plate assembling device comprises a second vibrating disk, a second material channel connected with the second vibrating disk and a second manipulator used for transferring the triangular spring plate at the tail end of the second material channel into the shell.

Further, the coil rack assembling device comprises a third material channel for conveying the coil rack in a conveying belt manner and a third mechanical arm for transferring the coil rack at the tail end of the third material channel into the shell.

Furthermore, the upper magnetic plate assembling device comprises a fourth vibrating disk, a fourth material channel connected with the fourth vibrating disk, and a fourth manipulator used for transferring the upper magnetic plate at the tail end of the fourth material channel into the shell.

Further, the rotor assembling device comprises a material bearing platform, a material placing platform arranged on one side of the length direction of the material bearing platform, a trough arranged along the length direction of the material placing platform, a material tray connected to the material bearing platform in a sliding manner along the length direction of the material placing platform, a fifth driving part for driving the material tray to slide, a two-shaft manipulator used for transferring the rotor on the material tray into the trough, and a fifth manipulator used for transferring the rotor in the trough into the shell.

Furthermore, the gear plate assembling device comprises a sixth vibrating disk, a sixth material channel connected with the sixth vibrating disk, and a sixth manipulator used for transferring the gear plate at the tail end of the sixth material channel into the casing.

Furthermore, the gear assembling device comprises a seventh vibrating disk, a seventh material channel connected with the seventh vibrating disk and a seventh manipulator used for transferring the gear at the tail end of the seventh material channel into the shell.

Furthermore, the gear output shaft assembling device comprises an eighth vibrating disk, an eighth material channel connected with the eighth vibrating disk, and an eighth manipulator used for transferring a gear shaft at the tail end of the eighth material channel into the casing.

Furthermore, the surface cover assembling device comprises a ninth vibrating disk, a ninth material channel connected with the ninth vibrating disk and a ninth manipulator used for transferring the surface cover at the tail end of the ninth material channel into the shell.

The shaft sleeve installation device comprises an installation platform, an installation groove, a material clamping mechanical arm, an installation cylinder, a material blocking cylinder and a turnover mechanism, wherein the installation groove is formed in the installation platform and is communicated with the ninth material channel; and the ninth manipulator is used for transferring the horizontal surface cover into the shell.

Furthermore, the sealing assembly device comprises a sealing table, a sealing seat slidably connected to the sealing table, a tenth driving part arranged on the sealing table and used for driving the sealing seat to slide, a sealing disc arranged on the sealing seat, a sealing groove arranged on the sealing disc and used for accommodating the casing, abutting blocks slidably connected inside the sealing disc and distributed around the sealing groove and used for abutting against the outer wall of the casing, a movable block movably connected to the sealing disc and protruding out of the upper surface of the sealing disc, a support arranged on the sealing table and a pressing part arranged on the support and used for abutting against the upper surface of the sealing disc; when the abutting part abuts against the upper surface of the sealing plate, the movable block is extruded to drive the abutting block to abut against the outer wall of the shell so as to deform the shell.

Furthermore, the circumferential edge of the machine shell is provided with a plurality of fixing walls, the face cover is installed on the inner side of the fixing arm, and the face cover is provided with a groove for enabling the fixing arm to be concave inwards to cover the machine shell with the fixing face.

Further, the transfer device is a tenth manipulator, and the tenth manipulator is provided with a plurality of manipulators with equal distance.

The beneficial effect of this application: when the production line works, the closed-loop conveying device intermittently conveys workpieces on the carriers to each station, and in the first step, the shell is fixed on the carriers through the shell assembling device; secondly, mounting the triangular elastic sheet in the shell through a triangular elastic sheet assembling device; thirdly, installing the coil rack in the shell by a coil rack assembling device; fourthly, installing the upper magnetic plate in the shell through the upper magnetic plate assembling device; fifthly, mounting the rotor in the shell through a rotor assembly device; sixthly, mounting the gear plate in the shell through the gear plate assembling device; seventhly, installing a plurality of gears in the shell through a gear assembling device; eighthly, mounting the surface cover on the shell through the surface cover assembling device; ninthly, fixing and assembling the face cover on the shell through a sealing assembly device; the transfer device is used for intermittently sending the semi-finished products and the finished products which are fixed and assembled before the surface cover out of the production line, so that the automation of the whole process is realized, and the production efficiency is improved.

Drawings

FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;

FIG. 2 is a schematic structural diagram of the embodiment of the present application with a part of the housing hidden;

FIG. 3 is a schematic view of a carrier according to an embodiment of the present application;

FIG. 4 is a schematic structural diagram of a housing assembling device according to an embodiment of the present application;

fig. 5 is a schematic structural diagram of a triangular spring plate assembling device in an embodiment of the present application;

fig. 6 is a schematic structural view of a bobbin assembling apparatus in an embodiment of the present application;

FIG. 7 is a schematic structural diagram of an upper magnetic plate assembling apparatus in an embodiment of the present application;

FIG. 8 is a schematic structural view of a rotor assembling apparatus in an embodiment of the present application;

FIG. 9 is a schematic structural view of the gear plate assembling apparatus in the embodiment of the present application;

FIG. 10 is a schematic structural view of a gear assembly according to an embodiment of the present application;

FIG. 11 is a schematic structural view of a gear output shaft assembly apparatus in an embodiment of the present application;

FIG. 12 is a schematic structural view of a face cover assembling apparatus according to an embodiment of the present application;

FIG. 13 is a schematic view of the closure assembly device of the present application;

fig. 14 is a partial schematic view of a closure assembly device in an embodiment of the present application;

FIG. 15 is a schematic structural diagram of a housing in an embodiment of the present application;

fig. 16 is a schematic structural diagram of a transfer device in an embodiment of the present application.

Reference numerals: 1. a housing assembly device; 11. a first material channel; 12. a first manipulator; 2. a triangular spring plate assembling device; 21. a second manipulator; 3. a bobbin assembling device; 31. a third material channel; 32. a third manipulator; 4. an upper magnetic plate assembling device; 41. a fourth material channel; 42. a fourth manipulator; 5. a rotor assembly device; 51. a material bearing platform; 52. a material placing table; 53. a trough; 54. a material tray; 55. a fifth driving section; 56. a two-axis manipulator; 57. a fifth manipulator; 6. a gear plate assembly device; 61. a sixth manipulator; 7. a gear assembly device; 71. a seventh manipulator; 8. a gear output shaft assembly device; 81. an eighth manipulator; 9. a face cover assembly device; 91. a ninth material channel; 92. a ninth manipulator; 93. a mounting table; 94. mounting grooves; 95. a material clamping manipulator; 96. mounting a cylinder; 97. a material blocking cylinder; 98. a turnover mechanism; 10. a seal assembly device; 101. a sealing table; 102. a seal seat; 103. a tenth driving section; 104. a sealing disc; 105. sealing the groove; 106. a butting block; 107. a movable block; 108. a support; 109. a pressing part; 100. a transfer device; 1001. a work table; 1002. a closed loop conveyor; 1003. a carrier; 10031. a base station; 10032. a clamp arm; 10033. a containing groove; 1004. a fixed wall; 1005. and (6) a groove.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly connected to the other element. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element.

It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, refer to an orientation or positional relationship illustrated in the drawings for convenience in describing the present application and to simplify description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present application.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.

A motor production line, see fig. 1 to 16, comprising:

a table 1001;

a closed loop conveying device 1002 for conveying the workpiece on the carrier 1003;

a housing assembling device 1 for mounting the housing to the carrier 1003;

the triangular elastic piece assembling device 2 is used for installing the triangular elastic piece in the shell;

a bobbin assembling device 3 for mounting the bobbin in the housing;

the upper magnetic plate assembling device 4 is used for installing the upper magnetic plate in the machine shell;

a rotor assembling device 5 for mounting the rotor in the casing;

a gear plate assembling device 6 for mounting the gear plate in the casing;

a gear assembly device 7 for mounting a plurality of gears in the housing;

a gear output shaft assembling device 8 for installing the gear output shaft in the casing;

a surface cover assembling device 9 for mounting the surface cover on the machine shell;

a sealing assembly device 10 for fixedly mounting the face cover on the casing;

and a transfer device 100 for transferring the assembled product from the face cap assembly device 9 to the seal assembly device 10.

When the production line works, the closed-loop conveying device 1002 intermittently conveys workpieces on the carriers 1003 to each station, and in the first step, the machine shell is fixed on the carriers 1003 through the machine shell assembling device 1; secondly, the triangular elastic sheet is arranged in the shell through the triangular elastic sheet assembling device 2; thirdly, the coil rack is arranged in the shell through the coil rack assembling device 3; fourthly, the upper magnetic plate is arranged in the shell through the upper magnetic plate assembling device 4; fifthly, the rotor is arranged in the shell through a rotor assembling device 5; sixthly, mounting the gear plate in the shell through the gear plate assembling device 6; seventhly, installing a plurality of gears in the shell through a gear assembling device 7; eighthly, mounting the surface cover on the machine shell through the surface cover assembling device 9; ninthly, fixing and assembling the surface cover on the shell by the sealing assembly device 10; the transfer device 100 is used for intermittently delivering semi-finished products and finished products before the fixed assembly surface cover out of the production line, so that the automation of the whole process is realized, and the production efficiency is improved.

In the present embodiment, in order to improve the processing quality, visual inspection devices are respectively installed between the upper magnetic plate assembling device 4 and the rotor assembling device 5, and between the gear shaft assembling device and the face cover assembling device 9.

Further, the carrier 1003 includes a base 10031, two opposite clamping arms 10032 slidably connected to the base 10031, a spring (not shown) for urging the two clamping arms 10032 to approach each other to clamp the housing, and a receiving slot 10033 for receiving the housing.

Further, the closed-loop conveying device 1002 is a conveying belt in the shape of an endless track.

Further, the casing assembling device 1 includes a first vibrating tray (not shown), a first material channel 11 connected to the first vibrating tray, and a first robot 12 for transferring the casing at the end of the first material channel 11 to the carrier 1003.

Further, the triangular spring piece assembling device 2 includes a second vibrating tray (not shown), a second material channel (not shown) connected to the second vibrating tray, and a second manipulator 21 for transferring the triangular spring piece at the end of the second material channel into the casing.

Further, the bobbin assembling apparatus 3 includes a third material path 31 for conveying the bobbins by means of a conveyor belt, and a third robot 32 for transferring the bobbins at the end of the third material path 31 into the cabinet.

Further, the upper magnetic plate assembling device 4 includes a fourth vibrating tray (not shown), a fourth material channel 41 connected to the fourth vibrating tray, and a fourth robot 42 for transferring the upper magnetic plate at the end of the fourth material channel 41 into the casing.

Further, the rotor assembling device 5 includes a material supporting platform 51, a material placing platform 52 disposed on one side of the material supporting platform 51 in the length direction, a trough 53 disposed along the length direction of the material placing platform 52, a material tray 54 slidably connected to the material supporting platform 51 in the length direction of the material placing platform 52, a fifth driving portion 55 for driving the material tray 54 to slide, a two-axis manipulator 56 for transferring the rotor on the material tray 54 into the trough 53, and a fifth manipulator 57 for transferring the rotor in the trough 53 into the housing.

Further, the gear plate assembling device 6 includes a sixth vibrating plate (not shown), a sixth material channel (not shown) connected to the sixth vibrating plate, and a sixth robot 61 for transferring the gear plate at the end of the sixth material channel into the casing.

Further, the gear assembling device 7 includes a seventh vibrating plate (not shown), a seventh material channel (not shown) connected to the seventh vibrating plate, and a seventh robot 71 for transferring the gear at the end of the seventh material channel into the housing. In the present embodiment, the gear assembly device 7 is designed with 3 sets for mounting 3 pinions respectively, although more or fewer sets may be designed according to actual situations.

Further, the gear output shaft assembling device 8 includes an eighth vibrating plate (not shown), an eighth material channel (not shown) connected to the eighth vibrating plate, and an eighth robot 81 for transferring the gear shaft at the end of the eighth material channel into the housing.

Further, the cover assembling device 9 includes a ninth vibrating tray (not shown), a ninth material channel 91 connected to the ninth vibrating tray, and a ninth robot 92 for transferring the cover at the end of the ninth material channel 91 into the housing.

Further, the device comprises a shaft sleeve mounting device, wherein the shaft sleeve mounting device comprises a mounting table 93, a mounting groove 94 arranged on the mounting table 93 and communicated with the ninth material channel 91, a material clamping manipulator 95 arranged on one side of the mounting groove 94 and used for clamping a fixed surface cover, a mounting air cylinder 96 arranged on the other side of the mounting groove 94 and used for mounting a shaft sleeve, a material blocking air cylinder 97 arranged at the starting end of the mounting groove 94 and a turnover mechanism 98 arranged at the terminal end of the mounting groove 94 and used for turning the surface cover in a vertical state to a horizontal state; the ninth robot 92 is used to transfer the horizontal cover into the cabinet.

Further, the sealing assembly apparatus 10 includes a sealing table 101, a sealing base 102 slidably connected to the sealing table 101, a tenth driving portion 103 disposed on the sealing table 101 for driving the sealing base 102 to slide, a sealing plate 104 disposed on the sealing base 102, a sealing slot 105 disposed on the sealing plate 104 for accommodating the enclosure, an abutting block 106 slidably connected inside the sealing plate 104 and distributed around the sealing slot 105 for abutting against an outer wall of the enclosure, a movable block 107 movably connected to the sealing plate 104 and protruding an upper surface of the sealing plate 104, a support 108 disposed on the sealing table 101, and an abutting portion 109 disposed on the support 108 for abutting against an upper surface of the sealing plate 104; when the pressing part 109 presses against the upper surface of the sealing plate 104, the movable block 107 is pressed to drive the pressing block 106 to press against the outer wall of the casing, so that the casing is deformed. In this embodiment, the pressing portion 109 is a pressing cylinder and a pressing block mounted at an output shaft end portion of the pressing cylinder.

Furthermore, the peripheral edge of the casing is provided with a plurality of fixing walls 1004, the surface cover is installed on the inner side of the fixing arm, and the surface cover is provided with a groove 1005 for the fixing arm to recess inwards to cover the fixing surface on the casing.

Further, the transfer device 100 is a tenth robot provided with a plurality of robots at equal intervals.

The above-mentioned embodiments are merely illustrative and not restrictive, and those skilled in the art can make modifications to the embodiments without inventive contribution as required after reading the present specification, but only protected by the patent laws within the scope of the claims of the present application.

Claims

1. A motor production line, comprising:

a work table;

the shell assembling device is used for installing the shell on the carrier;

the triangular elastic sheet assembling device is used for installing the triangular elastic sheet in the shell;

coil rack assembling device to install the coil rack in the shell;

a rotor assembling device for mounting the rotor in the casing;

2. A motor production line as claimed in claim 1, wherein: the carrier comprises a base platform, two clamping arms which are connected to the base platform in a sliding mode and are arranged oppositely, a spring used for enabling the two clamping arms to be close to each other to clamp the shell, and a containing groove used for containing the shell.

3. A motor production line as claimed in claim 1, wherein: the closed-loop conveying device is a conveying belt in an annular runway shape.

4. A motor production line as claimed in claim 1, wherein: the casing assembling device comprises a first vibrating disk, a first material channel connected with the first vibrating disk and a first manipulator used for transferring the casing at the tail end of the first material channel to a carrier.

5. An electric machine production line as claimed in claim 4, wherein: the triangular elastic piece assembling device comprises a second vibrating disk, a second material channel connected with the second vibrating disk and a second manipulator used for transferring the triangular elastic piece at the tail end of the second material channel into the shell.

6. An electric machine production line as claimed in claim 5, wherein: the coil rack assembling device comprises a third material channel for conveying the coil rack in a conveying belt mode and a third mechanical arm for transferring the coil rack at the tail end of the third material channel into the shell.

7. An electric machine production line as claimed in claim 6, wherein: the upper magnetic plate assembling device comprises a fourth vibrating disc, a fourth material channel connected with the fourth vibrating disc and a fourth manipulator used for transferring the upper magnetic plate at the tail end of the fourth material channel into the shell.

8. An electric machine production line as claimed in claim 7, wherein: the rotor assembling device comprises a material bearing platform, a material placing platform arranged on one side of the length direction of the material bearing platform, a trough arranged along the length direction of the material placing platform, a material tray connected to the material bearing platform in a sliding mode along the length direction of the material placing platform, a fifth driving part driving the material tray to slide, a two-shaft manipulator used for transferring a rotor on the material tray in the trough and a fifth manipulator used for transferring a rotor in the trough in a shell.

9. An electric machine production line as claimed in claim 8, wherein: the gear plate assembling device comprises a sixth vibrating disk, a sixth material channel connected with the sixth vibrating disk and a sixth manipulator used for transferring the gear plate at the tail end of the sixth material channel into the shell.

10. A motor production line as claimed in claim 9, wherein: the gear assembling device comprises a seventh vibrating disk, a seventh material channel connected with the seventh vibrating disk and a seventh manipulator used for transferring the gear at the tail end of the seventh material channel into the shell.