CN212603403U

CN212603403U - Novel lens tectorial membrane device

Info

Publication number: CN212603403U
Application number: CN202020637239.0U
Authority: CN
Inventors: 白树金; 白树同; 孙晓
Original assignee: Qingdao Light Energy Co ltd
Current assignee: Qingdao Light Energy Co ltd
Priority date: 2020-04-24
Filing date: 2020-04-24
Publication date: 2021-02-26
Anticipated expiration: 2030-04-24

Abstract

The utility model discloses a novel lens tectorial membrane device relates to heliostat technical field, including conveyor, lens, runner mechanism, membrane dish mechanism, cutting mechanism, compression roller mechanism, runner mechanism includes grip block, installation wheel body, supporting seat, runner axle, concatenation piece, electromagnetic telescopic link, sucking disc, draw-in groove, installation heavy groove, runner drive shaft, runner drive reduction gear, runner drive servo motor, membrane dish mechanism includes membrane dish seat, membrane dish pivot, membrane dish drive shaft, membrane dish drive reduction gear, membrane dish drive servo motor. The utility model discloses a design cooperation through runner mechanism, diaphragm disk mechanism, cutting mechanism, compression roller mechanism has realized that the full process automation of lens material loading, tectorial membrane, cutting and unloading goes on, has promoted the degree of automation of lens tectorial membrane work, promotes work efficiency, the cost of using manpower sparingly.

Description

Novel lens tectorial membrane device

Technical Field

The utility model belongs to the technical field of the heliostat technique and specifically relates to a novel lens tectorial membrane device.

Background

At present, the heliostat is widely applied in the fields of solar power generation and the like, the mirror surface of the heliostat is formed by combining a plurality of groups of lenses, the mirror surface of a single group of lenses needs to be coated in the production process of the lenses so as to realize the purpose of protecting the mirror surface of the heliostat, a roller type film coating device is generally adopted in the current mode of coating the films on the lenses, the input and output of the lenses and the cutting of the coated films are all carried out manually, the time and the labor are wasted, and the working efficiency is lower.

SUMMERY OF THE UTILITY MODEL

In order to overcome the above-mentioned defect that exists among the prior art, the utility model provides a novel lens tectorial membrane device.

The utility model provides a technical scheme that its technical problem adopted is: a novel lens film coating device comprises a conveying device, lenses, a rotating wheel mechanism, a film disc mechanism, a cutting mechanism and a compression roller mechanism, wherein the rotating wheel mechanism comprises a clamping block, an installation wheel body, a supporting seat, a rotating wheel shaft, a splicing block, an electromagnetic telescopic rod, a sucking disc, a clamping groove, an installation sinking groove, a rotating wheel driving shaft, a rotating wheel driving speed reducer and a rotating wheel driving servo motor, the film disc mechanism comprises a film disc seat, a film disc rotating shaft, a film disc driving shaft, a film disc driving speed reducer and a film disc driving servo motor, the cutting mechanism comprises a transverse guide rail, a sliding seat, a supporting column, a front-back driving servo motor, a front-back driving speed reducer, a front-back driving gear shaft, a front-back driving gear, a driven rack, a guide seat, a sliding strip, a cutting plate seat, a left-right driving, the compression roller mechanism comprises a support, a compression spring, a roller frame and a compression roller, the conveying device is arranged at a position right below the rotating wheel mechanism, the clamping blocks are rigidly arranged on the side wall of the mounting wheel body, the splicing blocks are rigidly arranged between two groups of adjacent clamping blocks, the mounting wheel body is rigidly arranged at the tail end of the rotating wheel shaft, the rotating wheel shaft is arranged at the upper end of the supporting seat in a matching way through a bearing, the electromagnetic telescopic rod is rigidly arranged at the bottom surface of a mounting sunken groove arranged at the bottom surface of the clamping groove, the clamping groove is arranged at the upper end surface of the clamping blocks, the mounting sunken grooves are divided into 5 groups which are respectively arranged at the four corners and the center of the bottom surface of the clamping groove, the sucking disc is rigidly arranged at the telescopic end of the electromagnetic telescopic rod, the head end of the rotating wheel driving shaft is, the power input end of the rotating wheel drive reducer is rigidly connected to the power output shaft of the rotating wheel drive servo motor, the rotating wheel drive servo motor is rigidly mounted on the supporting seat through a motor support, the head end of a film disc rotating shaft is mounted on the film disc seat through a bearing in a matching manner, the film disc is rigidly mounted at the tail end of the film disc rotating shaft, the head end of the film disc driving shaft is rigidly connected to the film disc rotating shaft, the tail end of the film disc driving shaft is rigidly mounted at the power output end of the film disc drive reducer, the film disc drive reducer is fixed on the film disc drive servo motor shell through a reducer support, the power input end of the film disc drive reducer is rigidly connected to the power output shaft of the film disc drive servo motor, the film disc drive servo motor is rigidly mounted on the film disc seat through the motor support, the transverse guide rails are symmetrically, the support columns are symmetrically and rigidly installed on the upper end face of the sliding seat in a front-back mode by 2 groups, the guide seat is rigidly installed on the upper end face of the support columns, the front-back driving servo motor is rigidly installed on the guide seat through a motor support, the front-back driving reducer is fixed on a front-back driving servo motor shell through a reducer support, the power input end of the front-back driving reducer is rigidly connected to the power output shaft of the front-back driving servo motor, the head end of the front-back driving gear shaft is rigidly installed on the power output end of the front-back driving reducer, the front-back driving gear shaft is installed on the guide seat in a matching mode through a bearing, the front-back driving gear is rigidly installed at the tail end of the front-back driving gear shaft, the front-back driving gear, the cutter plate seat is rigidly mounted on the upper end surface of the sliding strip, the left and right driving servo motors are rigidly mounted on the sliding seat through a motor support, the left and right driving reducers are fixed on left and right driving servo motor housings through reducer supports, the power input ends of the left and right driving reducers are rigidly connected to the power output shafts of the left and right driving servo motors, the head ends of the left and right driving gear shafts are rigidly mounted on the power output ends of the left and right driving reducers, the left and right driving gear shafts are mounted on the sliding seat through bearings in a matched manner, the gears are rigidly mounted at the tail ends of the left and right driving gear shafts, the gears are meshed with fixed racks, the fixed racks are rigidly mounted on the upper end surface of the transverse guide rail, the supports are symmetrically mounted on, and the compression roller is in compression contact fit with the lens mounted on the left rotating wheel mechanism in a working state.

Foretell novel lens tectorial membrane device, conveyor 1 and runner mechanism divide 2 group bilateral symmetry to arrange the installation, the installation wheel body 4 of two sets of bilateral symmetry installations turns to on the contrary, 2 the 1 direction of transfer of conveyor of group bilateral symmetry installation is the same, 1 right-hand member position of right side conveyor sets up 2 material loading arms of lens, 1 left end position of left side conveyor sets up 2 arms of unloading of lens, grip block 3 divide 8 360 annular array equipartition rigid mounting in installation wheel body 4 lateral walls.

The beneficial effects of the utility model are that, the utility model relates to a scheme has realized through the design cooperation of runner mechanism, membrane dish mechanism, cutting mechanism, compression roller mechanism that lens material loading, tectorial membrane, cutting and unloading full process automation goes on, has promoted the degree of automation of lens tectorial membrane work, promotes work efficiency, the cost of using manpower sparingly.

Drawings

The present invention will be further explained with reference to the drawings and examples.

FIG. 1 is a front view of the overall structure of the present invention;

FIG. 2 is a side view of the overall structure of the turning wheel mechanism of the present invention;

FIG. 3 is a side view of the overall structure of the membrane disc mechanism of the present invention;

FIG. 4 is a side view of the overall structure of the cutting mechanism of the present invention;

FIG. 5 is a side view of the overall structure of the roller mechanism of the present invention;

FIG. 6 is a partial enlarged view of area A of the present invention;

FIG. 7 is a schematic view of the lens clamping and mounting structure of the present invention;

FIG. 8 is a schematic view of the overall structure of the clamping block of the present invention;

fig. 9 is a schematic view of the whole internal structure of the clamping block of the present invention.

In the figure, 1, a conveying device, 2, a lens, 3, a clamping block, 4, a mounting wheel body, 5, a supporting seat, 6, a rotating wheel shaft, 7, a splicing block, 8, an electromagnetic telescopic rod, 9, a sucking disc, 10, a clamping groove, 11, a mounting sinking groove, 12, a transverse guide rail, 13, a sliding seat, 14, a supporting column, 15, a front and back driving servo motor, 16, a front and back driving reducer, 17, a front and back driving gear shaft, 18, a front and back driving gear, 19, a driven rack, 20, a guide seat, 21, a sliding strip, 22, a knife plate, 23, a knife plate seat, 24, a left and right driving servo motor, 25, a left and right driving reducer, 26, a left and right driving gear shaft, 27, a gear, 28, a fixed rack, 29, a support, 30, a compression spring, 31, a roller frame, 32, a compression roller, 33, a film disc seat, 34, a film disc rotating shaft, 35, a film disc, 36, 38. the film disc drives the servomotor, 39. the driving shaft of the runner, 40. the driving reducer of the runner, 41. the runner drives the servomotor.

Detailed Description

In order to more clearly illustrate the technical solution of the present invention, the following provides a further description of the present invention with reference to the accompanying drawings, and obviously, the following described drawings are only one embodiment of the present invention, and for those skilled in the art, other embodiments can be obtained according to the drawings and the embodiment without any creative work, and all belong to the protection scope of the present invention.

The utility model provides a novel lens tectorial membrane device, includes conveyor 1, lens 2, runner mechanism, reel mechanism, cutting mechanism, compression roller mechanism, the runner mechanism includes grip block 3, installation wheel body 4, supporting seat 5, runner shaft 6, concatenation piece 7, electromagnetic expansion pole 8, sucking disc 9, draw-in groove 10, installation heavy groove 11, runner drive shaft 39, runner drive reduction gear 40, runner drive servo motor 41, the reel mechanism includes reel seat 33, reel pivot 34, reel 35, reel drive shaft 36, reel drive reduction gear 37, reel drive servo motor 38, cutting mechanism includes transverse guide 12, slide 13, support column 14, front and back drive servo motor 15, front and back drive reduction gear 16, front and back drive gear axle 17, front and back drive gear 18, driven rack 19, guide holder 20, draw runner 21, cutting plate 22, cutting plate seat 23, controls drive servo motor 24, The device comprises a left and right driving speed reducer 25, a left and right driving gear shaft 26, a gear 27 and a fixed rack 28, wherein the compression roller mechanism comprises a bracket 29, a compression spring 30, a roller frame 31 and a compression roller 32, the conveying device 1 is arranged at a position right below a rotating wheel mechanism, the clamping blocks 3 are rigidly arranged on the side wall of an installation wheel body 4, the splicing blocks 7 are rigidly arranged between two groups of adjacent clamping blocks 3, the installation wheel body 4 is rigidly arranged at the tail end of the rotating wheel shaft 6, the rotating wheel shaft 6 is arranged at the upper end of a supporting seat 5 in a matching way through a bearing, the electromagnetic telescopic rod 8 is rigidly arranged at the bottom surface of an installation sunken groove 11 arranged at the bottom surface of the clamping groove 10, the clamping groove 10 is arranged at the upper end surface of the clamping block 3, the installation sunken grooves 11 are respectively arranged at the bottom surface position and the central position of the clamping groove 10 in, the tail end of the rotating wheel driving shaft 39 is rigidly mounted at the power output end of the rotating wheel driving reducer 40, the rotating wheel driving reducer 40 is fixed at the shell of the rotating wheel driving servo motor 41 through a reducer bracket, the power input end of the rotating wheel driving reducer 40 is rigidly connected with the power output shaft of the rotating wheel driving servo motor 41, the rotating wheel driving servo motor 41 is rigidly mounted at the supporting seat 5 through a motor bracket, the head end of the membrane disc rotating shaft 34 is mounted at the membrane disc seat 33 through a bearing in a matching way, the membrane disc 35 is rigidly mounted at the tail end of the membrane disc rotating shaft 34, the head end of the membrane disc driving shaft 36 is rigidly connected with the membrane disc rotating shaft 34, the tail end of the membrane disc driving shaft 36 is rigidly mounted at the power output end of the membrane disc driving reducer 37, the membrane disc driving reducer 37 is fixed at the shell of the membrane disc, the film disc driving servo motor 38 is rigidly mounted on the film disc seat 33 through a motor support, the transverse guide rails 12 are symmetrically mounted on two sides of the conveying device 1 in a front-back mode in groups of 2, the slide base 13 is symmetrically mounted on the transverse guide rails 12 in a front-back mode in groups of 2, the support columns 14 are symmetrically and rigidly mounted on the upper end surfaces of the slide base 13 in a front-back mode in groups of 2, the guide seat 20 is rigidly mounted on the upper end surfaces of the support columns 14, the front-back driving servo motor 15 is rigidly mounted on the guide seat 20 through the motor support, the front-back driving reducer 16 is fixed on a shell of the front-back driving servo motor 15 through a reducer support, a power input end of the front-back driving reducer 16 is rigidly connected to a power output shaft of the front-, the front and rear driving gears 18 are rigidly mounted at the tail ends of the front and rear driving gear shafts 17, the front and rear driving gears 18 are meshed with a driven rack 19, the driven rack 19 is rigidly mounted on the lower end face of a slide bar 21, the knife board 22 is respectively mounted on a knife board seat 23 corresponding to the side positions of two adjacent groups of lenses 2, the knife board seat 23 is rigidly mounted on the upper end face of the slide bar 21, the left and right driving servo motors 24 are rigidly mounted on the slide base 13 through motor supports, the left and right driving reducers 25 are fixed on the shells of the left and right driving servo motors 24 through reducer supports, the power input end of the left and right driving reducers 25 is rigidly connected to the power output shaft of the left and right driving servo motors 24, the head ends of the left and right driving gear shafts 26 are rigidly mounted on the power, the gear 27 is rigidly mounted at the tail ends of the left and right driving gear shafts 26, the gear 27 is meshed with a fixed rack 28, the fixed rack 28 is rigidly mounted on the upper end surface of the transverse guide rail 12, the brackets 29 are symmetrically mounted at two sides of the conveying device 1 in a front-back mode in 2 groups, the roller frame 31 is mounted at the upper end position of the bracket 29 through a compression spring 30, the compression roller 32 is mounted on the roller frame 31 in a matched mode, and the compression roller 32 is in pressed contact fit with the lens 2 mounted on the left rotary wheel mechanism in a working state.

In detail, conveyor 1 and runner mechanism divide 2 groups bilateral symmetry and arrange the installation, the installation wheel body 4 of two sets of bilateral symmetry installations turns to opposite, 2 the 1 direction of transfer of conveyor of group bilateral symmetry installation is the same, 1 right-hand member position of right side conveyor sets up 2 material loading arms of lens, 1 left end position of left side conveyor sets up 2 arms of unloading of lens, grip block 3 divide 8 360 annular array equipartitions rigid mounting in installation wheel body 4 lateral walls.

The above embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and the protection scope of the present invention is defined by the claims. Various modifications and equivalents of the invention can be made by those skilled in the art within the spirit and scope of the invention, and such modifications and equivalents should also be considered as falling within the scope of the invention.

Claims

1. The utility model provides a novel lens tectorial membrane device, includes conveyor (1), lens (2), runner mechanism, diaphragm disk mechanism, cutting mechanism, compression roller mechanism, its characterized in that: the rotary wheel mechanism comprises a clamping block (3), an installation wheel body (4), a supporting seat (5), a rotary wheel shaft (6), a splicing block (7), an electromagnetic telescopic rod (8), a sucking disc (9), a clamping groove (10), an installation sinking groove (11), a rotary wheel driving shaft (39), a rotary wheel driving reducer (40) and a rotary wheel driving servo motor (41), wherein the film disc mechanism comprises a film disc seat (33), a film disc rotating shaft (34), a film disc (35), a film disc driving shaft (36), a film disc driving reducer (37) and a film disc driving servo motor (38), and the cutting mechanism comprises a transverse guide rail (12), a sliding seat (13), a supporting column (14), a front and rear driving servo motor (15), a front and rear driving reducer (16), a front and rear driving gear shaft (17), a front and rear driving gear (18), a driven rack (19), a guide seat (20), a sliding, The device comprises a knife board (22), a knife board seat (23), a left and right driving servo motor (24), a left and right driving speed reducer (25), a left and right driving gear shaft (26), a gear (27) and a fixed rack (28), wherein the compression roller mechanism comprises a support (29), a compression spring (30), a roller frame (31) and a compression roller (32), the conveying device (1) is arranged at the position right below the rotating wheel mechanism, the clamping blocks (3) are rigidly arranged on the side wall of an installation wheel body (4), the splicing blocks (7) are rigidly arranged between two groups of adjacent clamping blocks (3), the installation wheel body (4) is rigidly arranged at the tail end of a rotating wheel shaft (6), the rotating wheel shaft (6) is arranged at the upper end of the supporting seat (5) in a matching way through a bearing, the electromagnetic telescopic rod (8) is rigidly arranged at the bottom surface of an installation sunken groove (11) arranged at the bottom surface of the clamping groove (, the installation sunken grooves (11) are divided into 5 groups which are respectively arranged at four corners of the bottom surface of the clamping groove (10) and at the central position, the suckers (9) are rigidly arranged at the telescopic end of the electromagnetic telescopic rod (8), the head end of the rotating wheel driving shaft (39) is rigidly connected with the rotating wheel shaft (6), the tail end of the rotating wheel driving shaft (39) is rigidly arranged at the power output end of the rotating wheel driving reducer (40), the rotating wheel driving reducer (40) is fixed on the shell of the rotating wheel driving servo motor (41) through a reducer support, the power input end of the rotating wheel driving reducer (40) is rigidly connected with the power output shaft of the rotating wheel driving servo motor (41), the rotating wheel driving servo motor (41) is rigidly arranged on the supporting seat (5) through a motor support, the head end of the membrane disk rotating shaft (34) is arranged on the membrane disk seat (33), the membrane disc drive shaft (36) head end rigid connection is in membrane disc pivot (34), the terminal rigid mounting of membrane disc drive shaft (36) is in membrane disc drive reduction gear (37) power take off end, membrane disc drive reduction gear (37) is fixed in membrane disc drive servo motor (38) casing through the reduction gear support, membrane disc drive reduction gear (37) power take off end rigid connection is in membrane disc drive servo motor (38) power take off shaft, membrane disc drive servo motor (38) is in membrane disc seat (33) through motor support rigid mounting, lateral guideway (12) divide 2 groups front and back symmetry to install in conveyor (1) both sides position, slide (13) divide 2 groups front and back symmetry cooperation to install in lateral guideway (12), support column (14) divide 2 groups front and back symmetry rigid mounting in slide (13) up end, guide holder (20) rigid mounting is in support column (14) up end, front and back drive servo motor (15) pass through motor support rigid mounting in guide holder (20), front and back drive reduction gear (16) are fixed in front and back drive servo motor (15) casing through the reduction gear support, front and back drive reduction gear (16) power input end rigid connection drives servo motor (15) power output shaft around in, front and back drive gear shaft (17) head end rigid mounting drives reduction gear (16) power output end around in, drive gear shaft (17) is installed in guide holder (20) through the bearing cooperation around, front and back drive gear (18) rigid mounting drives gear shaft (17) end around in, front and back drive gear (18) and driven rack (19) meshing around, driven rack (19) rigid mounting is terminal surface under draw runner (21), install in cutting board seat (23) in the side position that cutting board (22) divide 2 groups to correspond adjacent two sets of lens (2) respectively, the cutter plate seat (23) is rigidly mounted on the upper end face of the slide bar (21), the left and right driving servo motors (24) are rigidly mounted on the slide seat (13) through a motor support, the left and right driving reducers (25) are fixed on the shells of the left and right driving servo motors (24) through reducer supports, the power input end of the left and right driving reducers (25) is rigidly connected to the power output shaft of the left and right driving servo motors (24), the head ends of the left and right driving gear shafts (26) are rigidly mounted on the power output end of the left and right driving reducers (25), the left and right driving gear shafts (26) are mounted on the slide seat (13) in a bearing fit manner, the gears (27) are rigidly mounted at the tail ends of the left and right driving gear shafts (26), the gears (27) are meshed with the fixed racks (28), and, the support (29) is symmetrically arranged at the two sides of the conveying device (1) in a front-back mode in groups of 2, the roller frame (31) is arranged at the upper end of the support (29) through a compression spring (30), the compression roller (32) is arranged on the roller frame (31) in a matched mode, and the compression roller (32) is in compression contact and matched with a lens (2) arranged on the left rotating wheel mechanism in a working state.

2. The novel lens film covering device is characterized in that the conveying device (1) and the rotating wheel mechanism are divided into 2 groups and are arranged and installed in a bilateral symmetry mode, the two groups of the bilateral symmetry installed installation wheel bodies (4) are opposite in turning direction, the conveying direction of the 2 groups of the bilateral symmetry installed conveying device (1) is the same, a lens (2) feeding mechanical arm is arranged at the right end of the right side conveying device (1), a lens (2) discharging mechanical arm is arranged at the left end of the left side conveying device (1), and the clamping blocks (3) are divided into 8 groups and are rigidly installed on the side wall of the installation wheel bodies (4) in an evenly distributed mode in 360-degree annular array mode.